CN210847266U

CN210847266U - Full-automatic IR transmittance detector

Info

Publication number: CN210847266U
Application number: CN201921828043.3U
Authority: CN
Inventors: 朱振华
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-10-28
Filing date: 2019-10-28
Publication date: 2020-06-26
Anticipated expiration: 2029-10-28

Abstract

The utility model discloses a full-automatic IR transmittance detector, which comprises a frame, wherein the middle part of the upper end of the frame is provided with a turntable for driving a product to be transferred, one side of the frame is provided with an automatic feeding butt joint module and a manipulator material taking module for carrying the product from the automatic feeding butt joint module to the turntable, and the other side of the frame is provided with an IR detection module for detecting the IR transmittance of the product on the turntable and a waste material recovery module; the bottom of the rotary table is provided with a correction module; the edge interval of carousel is equipped with four products and places the station, and four products are placed all the intervals and are equipped with a plurality of vacuum adsorption holes on the station, and the vacuum adsorption hole is rectangular form, and the contained angle that per two products were placed between the station is 90 degrees. This product adopts the mode of automatic feeding, unloading, does not need artifical unloading of going up, and the automatic lower extreme production facility that flows in of OK product putting into the material frame, and NG product is got to taking the material saddle by the manipulator, then takes the material saddle to put into corresponding taking the material separately and retrieve the frame.

Description

Full-automatic IR transmittance detector

Technical Field

The utility model relates to a check out test set, in particular to full-automatic IR transmissivity detects machine.

Background

IR transmittance detection generally uses confocal technology to measure the transmittance of light passing through an object, and most detection devices on the market only stay in the manual detection stage, which has the following disadvantages: the detection efficiency is low, manual feeding and discharging are usually adopted, the measurement time is long, and each device is required to be equipped with at least one professional detector. The operation is complicated, can't accomplish quick on-line measuring (off-line measuring because of detection efficiency can't keep up with production speed, consequently generally adopts the selective examination mode, and some producers can adopt every production line to be equipped with many check-out test set and measurement personnel because of the high condition of product quality requirement, but the cost is very high). The cost is high, and current check out test set only possesses IR usually and detects or size detection, can't accomplish a tractor serves several purposes, and because of every equipment all need be equipped with a professional detection personnel, consequently need higher input to the manpower of producer, equipment, place etc..

SUMMERY OF THE UTILITY MODEL

The utility model aims at the above-mentioned defect of prior art, provide a full-automatic IR transmissivity detects machine.

For solving the above-mentioned defect of prior art, the utility model provides a technical scheme is: the utility model provides a full-automatic IR transmissivity detects machine, includes the frame, the upper end middle part of frame is provided with the carousel that drives the product and shift, one side of frame is equipped with automatic material butt joint module of walking and is used for following automatic walk to expect to transport the product to the manipulator on the carousel on the butt joint module and get the material module, the opposite side of frame is equipped with carries out IR detection module and the waste recovery module that IR transmissivity detected to the product on the carousel.

As an improvement of the utility model, the bottom of the turntable is provided with the correction module.

As the utility model discloses a full-automatic IR transmissivity detects a improvement of machine, the edge interval of carousel is equipped with four products and places the station, four equal interval is equipped with a plurality of vacuum adsorption holes on the station is placed to the product, the vacuum adsorption hole is rectangular form, per two the product is placed the contained angle between the station and is 90 degrees, the carousel angle of rotation at every turn is 90 degrees.

As the utility model discloses a full-automatic IR transmissivity detects a improvement of machine, be equipped with copolymerization burnt mouth on the IR detection module, the carousel all has a product to place the station at every turn 90 degrees just right copolymerization burnt mouth's below.

As the utility model discloses a full-automatic IR transmissivity detects a improvement of machine, the manipulator is equipped with on getting the material module and gets the material support, it is equipped with the distance regulating plate on the material support to get, be equipped with the waist shape hole that two symmetries set up, two on the distance regulating plate install a vacuum chuck on the waist shape hole respectively, distance between two vacuum chucks can be adjusted through waist shape hole.

As the utility model discloses a full-automatic IR transmissivity detects an improvement of machine, automatic walk material butt joint module and include conveyer belt transmission device, conveyer belt transmission device is last to have a plurality of material frame and to be used for responding to the inductor that the material frame arrived, when the inductor response material frame reachs the assigned position, conveyer belt transmission device stops to carry the material frame, manipulator gets the material module and follows in proper order absorb the product on the material frame and put into on the product of carousel places the station.

As the utility model discloses a full-automatic IR transmissivity detects a improvement of machine, be equipped with the recovery frame on the waste recovery module, it is provided with two conveyer belts that transport product upward movement to correspond on the inside wall of frame to retrieve, the interval is provided with the product screens on the conveyer belt, the conveyer belt is by motor control.

As the utility model discloses a full-automatic IR transmissivity detects a improvement of machine, IR detection module detects the completion back, the yields by manipulator gets material module transport back in the material frame, the defective products by manipulator gets material module transport extremely waste recovery module retrieves.

As an improvement of the full-automatic IR transmittance detector of the utility model, a display is also arranged on the frame.

Compared with the prior art, the utility model has the advantages that: the utility model discloses an advanced confocal technique, spectrum, formation of image, detection light source are confocal in the same point, guarantee that what sees is surveyed. By adopting the broadband achromatization technology, the chromatic aberration in the range of 400-1000nm is controlled in a smaller range. The detection signal is strong, the numerical aperture of the optical system is 0.18, which is 9 times larger than that of a common microscope. The measuring spot is small, and the detection spot is less than 0.1mm under a lens of 5 times. External light interference is not needed to be worried about, and the external light cannot enter a system light path under the confocal condition. High automation, from the material loading, get the material, IR detects, and the material that takes is retrieved and is all accomplished by the manipulator is automatic, and the complete machine can imbed production line automated inspection completely, need not manual intervention. High information integration (SPC statistics), equipment can be in butt joint with a production system control system, when the qualified rate of a detected product is lower than a set value, automatic alarm can be given, information is sent to the production control system, energy waste is reduced, and cost is saved. This product adopts the mode of automatic feeding, unloading, does not need the manual work to go up unloading, and the automatic lower extreme production facility that flows in of material frame is put into to the 0K product, and NG product is got to taking the material saddle by the manipulator, then takes the material saddle to put into corresponding taking the material in the branch and retrieve the frame.

Drawings

The invention and its advantageous technical effects are described in further detail below with reference to the accompanying drawings and embodiments, in which:

fig. 1 is a schematic perspective view of the present invention.

Fig. 2 is a schematic view of a take-off stand configuration.

Fig. 3 is an enlarged view of a in fig. 1.

Reference symbol names: 1. the automatic feeding and butting device comprises a rack 2, a turntable 3, an automatic feeding and butting module 4, a manipulator material taking module 5, an IR detection module 6, a waste material recovery module 7, a correction module 8, a product placing station 9, a vacuum adsorption hole 10, a display 31, a conveying belt conveying device 32, a material frame 41, a material taking support 42, a distance adjusting plate 43, a waist-shaped hole 44, a vacuum suction cup 61, a recovery frame 62, a conveying belt 63, a product clamping position 64 and a motor.

Detailed Description

The invention will be further described below with reference to the drawings and specific examples, but the embodiments of the invention are not limited thereto.

As shown in fig. 1, 2 and 3, a full-automatic IR transmittance detector comprises a frame 1, wherein a turntable 2 for driving a product to transfer is arranged in the middle of the upper end of the frame 1, an automatic feeding and docking module 3 and a manipulator material-taking module 4 for carrying the product from the automatic feeding and docking module 3 to the turntable 2 are arranged on one side of the frame 1, and an IR detection module 5 and a waste material recovery module 6 for detecting the IR transmittance of the product on the turntable 2 are arranged on the other side of the frame 1.

Preferably, the bottom of the turntable 2 is provided with a calibration module 7. The correcting module 7 adjusts the rotation angle of the turntable 2, so that the product on the product placing station of the turntable 2 can be accurately aligned with the confocal nozzle, and the transmittance can be accurately tested.

Preferably, the edge interval of carousel 2 is equipped with four products and places station 8, and four products are placed and all are equipped with a plurality of vacuum adsorption holes 9 at the interval on the station 8, and vacuum adsorption hole 9 is rectangular form, and the contained angle that station 8 was placed to per two products is 90 degrees, and the angle of carousel 2 every turn rotations is 90 degrees.

Preferably, the IR detection module 5 is provided with a confocal nozzle, and the turntable 2 rotates 90 degrees each time, a product placement station 8 is directly opposite to the lower part of the confocal nozzle.

Preferably, the manipulator taking module 4 is provided with a taking support 41, the taking support 41 is provided with a distance adjusting plate 42, the distance adjusting plate 42 is provided with two symmetrical waist-shaped holes 43, two waist-shaped holes 43 are respectively provided with a vacuum chuck 44, and the distance between the two vacuum chucks 44 can be adjusted through the waist-shaped holes 43.

Preferably, the automatic feeding and docking module 3 includes a conveyor belt transmission device 31, the conveyor belt transmission device 31 is provided with a plurality of material frames 32 and a sensor for sensing the arrival of the material frames 32, when the sensor senses that the material frames 32 arrive at a specified position, the conveyor belt transmission device 31 stops conveying the material frames 32, and the manipulator material taking module 4 sequentially sucks products from the material frames 32 and places the products into the product placement station 8 of the turntable 2. A plurality of products may be arranged on the frame 32.

Preferably, the scrap recycling module 6 is provided with a recycling frame 61, two conveying belts 62 for conveying products to move upwards are correspondingly arranged on the inner side wall of the recycling frame 61, product clamping positions 63 are arranged on the conveying belts 62 at intervals, and the conveying belts 62 are controlled by a motor 64.

Preferably, after the detection of the IR detection module 5 is completed, good products are transported to the material return frame 32 by the manipulator material taking module 4, and defective products are transported to the waste material recovery module 6 by the manipulator material taking module 4 for recovery.

Preferably, a display 10 is further provided on the housing 1.

The utility model discloses an advanced confocal technique, spectrum, formation of image, detection light source are confocal in the same point, guarantee that what sees is surveyed. By adopting the broadband achromatization technology, the chromatic aberration in the range of 400-1000nm is controlled in a smaller range. The detection signal is strong, the numerical aperture of the optical system is 0.18, which is 9 times larger than that of a common microscope. The measuring spot is small, and the detection spot is less than 0.1mm under a lens of 5 times. External light interference is not needed to be worried about, and the external light cannot enter a system light path under the confocal condition. High automation, from the material loading, get the material, IR detects, and the material that takes is retrieved and is all accomplished by the manipulator is automatic, and the complete machine can imbed production line automated inspection completely, need not manual intervention. High information integration (SPC statistics), equipment can be in butt joint with a production system control system, when the qualified rate of a detected product is lower than a set value, automatic alarm can be given, information is sent to the production control system, energy waste is reduced, and cost is saved. This product adopts the mode of automatic feeding, unloading, does not need artifical unloading of going up, and the automatic lower extreme production facility that flows in of OK product putting into the material frame, and NG product is got to taking the material saddle by the manipulator, then takes the material saddle to put into corresponding taking the material separately and retrieve the frame.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and structures of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A full-automatic IR transmittance detector comprises a rack and is characterized in that a turntable for driving a product to transfer is arranged in the middle of the upper end of the rack, an automatic feeding butt-joint module and a manipulator material taking module for carrying the product from the automatic feeding butt-joint module to the turntable are arranged on one side of the rack, and an IR detection module and a waste material recovery module for performing IR transmittance detection on the product on the turntable are arranged on the other side of the rack; the bottom of the turntable is provided with a correction module; the edge interval of carousel is equipped with four products and places the station, four all the interval is equipped with a plurality of vacuum adsorption holes on the product is placed the station, the vacuum adsorption hole is rectangular form, per two the product is placed the contained angle between the station and is 90 degrees, the angle of carousel at every turn is 90 degrees.

2. The fully automatic IR transmittance detector according to claim 1, wherein a confocal nozzle is provided on the IR detecting module, and one product placement station is opposite to the lower side of the confocal nozzle when the turntable rotates 90 degrees each time.

3. The full-automatic IR transmittance detector according to claim 2, wherein the manipulator fetching module is provided with a fetching support, the fetching support is provided with a distance adjusting plate, the distance adjusting plate is provided with two symmetrically arranged waist-shaped holes, two vacuum chucks are respectively installed on the two waist-shaped holes, and the distance between the two vacuum chucks can be adjusted through the waist-shaped holes.

4. The full-automatic IR transmittance detector according to claim 3, wherein the automatic feeding and butting module comprises a conveyer belt transmission device, the conveyer belt transmission device is provided with a plurality of material frames and a sensor for sensing the arrival of the material frames, when the sensor senses the arrival of the material frames at a specified position, the conveyer belt transmission device stops conveying the material frames, and the manipulator material taking module sequentially sucks products from the material frames and puts the products into the product placing station of the turntable.

5. The fully automatic IR transmittance detector according to claim 4, wherein the scrap recycling module is provided with a recycling frame, the inner side wall of the recycling frame is correspondingly provided with two conveyor belts for conveying the products to move upward, the conveyor belts are provided with product screens at intervals and are controlled by a motor.

6. The full-automatic IR transmittance detector according to claim 5, wherein after the IR detection module detects, good products are carried back to the frame by the manipulator material-taking module, and bad products are carried to the waste material-recycling module by the manipulator material-taking module for recycling.

7. The fully automatic IR transmittance detector according to claim 1, wherein a display is further provided on the frame.