Die and die Internet of things asset management system
Technical Field
The embodiment of the utility model provides a relate to mould asset management technical field, especially relate to a mould and mould thing networking asset management system.
Background
A mold is a production tool that produces parts having certain shape and size requirements, and the tool is made up of various parts. For manufacturers with many production lines or large production scales, many molds are needed, and the molds affect the quality of the produced products. Therefore, management of the mold is crucial.
At present, there are mainly the following 3 methods for managing a mold. First, a plurality of metal nameplates are arranged in the mold, and basic information of the mold is recorded. It has the following disadvantages: the working environment of the die is severe, and the wear of a nameplate can be caused in the long-term production process, so that the basic information of the die is lost; manual checking, manual recording of basic information of the die, transfer information and the like are prone to errors, and the workload is large and the cost is high; the mould is moved, the handing-over certificate is the paper document, keep and look for the difficulty. And the second method comprises the following steps: one set of mould makes a two-dimensional code, records the basic information of mould, looks over, records mould information through scanning the two-dimensional code. The method has the following defects: the mould is checked, the mould is checked and accepted, the mould is allocated and the mould is delivered and stored, each set of mould needs to be scanned, the labor cost is high, and the efficiency is low. Third, recording mold information using a Radio Frequency Identification (RFID) tag has the following disadvantages: the recorded information is not comprehensive, the reading of the RFID information needs a PDA, a mobile phone or a tablet personal computer with an RFID identification function, and the universality for only checking the basic information of individual molds is low; the RFID read-write device is required to actively transmit signals for checking, and the identification range is small. Most of the moulds work in high-temperature, high-humidity and high-vibration environments, so that the moulds cannot be managed by 100% through an internet of things technology; in addition, the existing RFID tag mounted on the mold has no tamper alarm function.
SUMMERY OF THE UTILITY MODEL
The utility model provides a mould and mould thing networking asset management system can improve efficiency and convenience to the module management.
In a first aspect, an embodiment of the present invention provides a mold, including: the intelligent nameplate comprises a mould body and an intelligent nameplate arranged on the mould body;
the intelligent nameplate comprises a packaging layer, a two-dimensional code tag, a radio frequency identification RFID electronic tag and an information identification layer;
the two-dimensional code label and the information identification layer are arranged on the surface of the packaging layer; the RFID electronic tag is arranged inside the packaging layer; the two-dimensional code label provides basic information, state information, recording information and inventory information of the die accessories for the scanning device; the RFID electronic tag is used for recording basic information of the die and positioning the die; the information identification layer is used for displaying brief information of the mold.
Further, the two-dimensional code label and the information identification layer are arranged on the surface of the packaging layer through a laser engraving process or a silk-screen printing process.
Further, the RFID electronic tag comprises a passive RFID electronic tag, an active RFID electronic tag or a semi-active RFID electronic tag;
the passive RFID electronic tag sends basic information and a mold position of a mold to the RFID read-write device according to the received radio frequency signal;
and the active RFID electronic tag actively transmits radio frequency signals to the RFID read-write device.
Further, the basic information of the mold includes: the method comprises the following steps of (1) encoding a mould, a mould name, a part drawing number, a part name, a process name, a mould opening unit, mould opening time, a mould size, mould weight, a mould drawing, a mould key part drawing, a water path drawing, a circuit drawing and an oil path drawing;
the state information of the mold includes: the mould state, the mould position, the mould using unit, the mould production product number, the mould production product name and the mould production product order number;
the record information of the mold includes: the method comprises the following steps of (1) recording maintenance of the mold, warehousing and ex-warehouse of the mold, allocation of the mold and acceptance of the mold;
the inventory information of the mold part specifically includes: the code of the spare parts, the name of the spare parts, the safety stock quantity of the spare parts and the actual stock quantity of the spare parts.
In a second aspect, the embodiment of the utility model provides a still provide a mould thing networking asset management system, include: the mould, the mould information database, the visual interaction interface and the intelligent nameplate reading and writing device are all arranged on the first side;
the mold information database is respectively connected with the visual interactive interface and the intelligent nameplate reading and writing device; the mould information database is used for storing basic information, state information, recording information and inventory information of accessories of the mould; the visual interactive interface is used for displaying information stored in the database in a set mode; the intelligent nameplate reading and writing device is used for receiving the basic information of the mold sent by the intelligent nameplate, accessing the mold information database according to the basic information, and obtaining the state information, the record information and the accessory inventory information of the mold.
Furthermore, the intelligent nameplate reading and writing device comprises an RFID reading and writing device and a two-dimensional code scanning device.
Further, the RFID reading/writing device is a mobile terminal or an RFID reader having an RFID identification function.
Further, the two-dimensional code scanning device is a mobile terminal with a two-dimensional code scanning function.
Furthermore, the intelligent nameplate reading and writing device is connected with the mould information database through a network.
Further, the mould information database is connected with the visual interactive interface through a network.
The utility model provides a mould, include: the intelligent nameplate comprises a mould body and an intelligent nameplate arranged on the mould body; the intelligent nameplate comprises a packaging layer, a two-dimensional code tag, a radio frequency identification RFID electronic tag and an information identification layer; the two-dimensional code label and the information identification layer are arranged on the surface of the packaging layer; the RFID electronic tag is arranged in the packaging layer; the two-dimensional code label provides basic information, state information, record information and inventory information of the die accessories for the scanning device; the RFID electronic tag is used for recording basic information of the die and positioning the die; the information identification layer is used for displaying brief information of the mold. The mould of this embodiment adopts the intelligent data plate that has integrateed RFID technique and two-dimensional code technique, can improve efficiency and convenience to module management.
Drawings
Fig. 1 is a schematic structural diagram of a mold according to a first embodiment of the present invention;
fig. 2 is a schematic structural diagram of an intelligent nameplate according to a first embodiment of the present invention;
fig. 3 is a schematic structural diagram of an asset management system of the internet of things for a mold in the second embodiment of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures.
Example one
Fig. 1 is a schematic structural view of a mold according to an embodiment of the present invention, as shown in fig. 1, the mold includes a mold body 110 and an intelligent nameplate 120 disposed on the mold body.
Fig. 2 is a schematic structural diagram of an intelligent nameplate according to an embodiment of the present invention, as shown in fig. 2, the intelligent nameplate 120 includes an encapsulation layer 121, a two-dimensional code tag 122, an RFID electronic tag 123, and an information identification layer 124.
The two-dimensional code label 122 and the information identification layer 124 are arranged on the surface of the packaging layer 121. The RFID tag 123 is disposed inside the encapsulation layer 121. The two-dimensional code label 122 provides the scanning apparatus with basic information of the mold, status information, record information, and inventory information of the mold parts. The RFID electronic tag 123 is used for recording basic information of the mold and positioning the mold position. The information identification layer 124 is used to display brief information of the mold.
The brief information may include the name and number of the mold. The two-dimensional code label 122 and the information identification layer 124 are disposed on the surface of the encapsulation layer 121 through a laser engraving process or a silk-screen process.
The RFID tag 123 may be a passive RFID tag, an active RFID tag, or a semi-active RFID tag. The passive RFID electronic tag sends basic information and a mold position of a mold to the RFID read-write device according to the received radio frequency signal; the active RFID electronic tag actively transmits radio frequency signals to the RFID read-write device. The intelligent nameplate 120 can be used under high humidity conditions and has a waterproof function.
The intelligent tag 120 with the passive RFID electronic tag can be used under high temperature conditions.
The intelligent nameplate 120 has an oil-proof function.
The intelligent nameplate 120 can be used under high vibration conditions.
The intelligent nameplate 120 provided with the active RFID electronic tag can prevent disassembly.
The intelligent nameplate 120 can achieve the metal interference resistance.
Specifically, the RFID read-write device sends a radio frequency signal to the passive RFID electronic tag, and the passive RFID electronic tag sends the basic information of the mold and the position of the mold to the RFID read-write device after receiving the radio frequency signal. The active RFID electronic tag can generate radio frequency signals at set time intervals without triggering of an RFID read-write device, and the radio frequency signals are received by the RFID read-write device within a set range.
Wherein, the basic information of the mould comprises: the production method comprises the following steps of mould coding, mould name, part drawing number, part name, process name, mould opening unit, mould opening time, mould size, mould weight, mould drawing, mould key part drawing, water path drawing, circuit drawing, oil path drawing and the like.
The state information of the mold includes: the mould state, the mould position, the mould use unit, the mould production product number, the mould production product name, the mould production product order number and the like.
The record information of the mold includes: the maintenance record of the die, the warehouse entry record of the die, the allocation record of the die, the acceptance record of the die and the like.
The inventory information of the mold part specifically includes: spare part code, spare part name, spare part safety stock quantity, the actual stock quantity of spare parts, etc.
The mould disclosed in this embodiment includes: the intelligent nameplate comprises a mould body and an intelligent nameplate arranged on the mould body; the intelligent nameplate comprises a packaging layer, a two-dimensional code tag, a radio frequency identification RFID electronic tag and an information identification layer; the two-dimensional code label and the information identification layer are arranged on the surface of the packaging layer. The RFID electronic tag is arranged inside the packaging layer. The two-dimensional code label provides basic information, state information, record information and inventory information of the die accessories for the scanning device; the RFID electronic tag is used for recording basic information of the die and positioning the die; the information identification layer is used for displaying brief information of the mold. The mould of this embodiment adopts the intelligent data plate that has integrateed RFID technique and two-dimensional code technique, can improve efficiency and convenience to module management.
Example two
Fig. 3 is a schematic structural diagram of an asset management system of the internet of things for a mold provided by the embodiment of the present invention. As shown in fig. 3, the system includes a plurality of molds 310, an intelligent nameplate reading and writing device 320, a mold information database 330, and a visual interactive interface 340.
The mold information database 330 is connected to the visual interactive interface 340 and the intelligent nameplate reading and writing device 320. The mold information database 330 is used to store basic information, state information, record information, and inventory information of the parts of the mold. The visual interactive interface 340 is used for displaying the information stored in the database in a set mode. The intelligent nameplate reading and writing device 320 is used for receiving the basic information of the mold sent by the intelligent nameplate, accessing the mold information database 330 according to the basic information, and obtaining the state information, the record information and the accessory inventory information of the mold.
Wherein, the basic information comprises: the method comprises the following steps of die coding, die name, part drawing number, part name, process name, die opening unit, die opening time, die size, die weight, die drawing, die key part drawing, water path drawing, circuit drawing, oil path drawing and the like. The state information of the mould is the information related to the using process of the mould, and comprises the following steps: the mould state, the mould position, the mould use unit, the mould production product number, the mould production product name, the mould production product order number and the like. The record information of the mold includes: the maintenance record of the die, the warehouse entry record of the die, the allocation record of the die, the acceptance record of the die, and the like. The inventory information of the mold parts includes: the code of the spare parts, the name of the spare parts, the safety stock quantity of the spare parts and the actual stock quantity of the spare parts.
The visual interactive interface 340 is used for displaying information in the mold information database, and counting, analyzing and displaying data in the database. The presentation manner includes, but is not limited to, table, graph, text, map and other presentation forms. The visual interactive interface 340 is further configured to provide interactive function buttons, where the interactive function buttons specifically provide a user query function, a user selection function, a user uploading function, and a user writing function, so that a user can perform mold information query, loading and unloading management, allocation management, maintenance management, life management, scrap management, mold identification, and the like.
The intelligent nameplate reading and writing device 320 comprises an RFID reading and writing device and a two-dimensional code scanning device. The RFID reading/writing device may be a mobile terminal (such as a PDA, a mobile phone, or a tablet) or an RFID reader with an RFID identification function. The two-dimensional code scanning device is a mobile terminal (such as a mobile phone or a tablet computer) with a two-dimensional code scanning function.
The intelligent nameplate reading and writing device 320 is connected with the mold information database 330 through a network. The mold information database 330 is connected to the visual interactive interface 340 via a network.
In this embodiment, the asset management system of the internet of things for the mold can realize the functions of checking the mold, transferring and allocating the mold, searching the mold, delivering from a warehouse and the like.
Specifically, the process of the mold checking function may be that the intelligent nameplate provided with the active RFID tag actively sends a radio frequency signal once or many times every day according to the requirement, the RFID reader is installed in the warehouse, after receiving the radio frequency signal sent by the active RFID tag, the RFID reader uploads the mold basic information contained in the radio frequency signal to the mold information database, automatically generates a real mold list, compares the real mold list with the list in the mold information database, automatically obtains checking profit and loss data, and displays the checking profit and loss data on a visual interaction interface. The intelligent nameplate provided with the passive RFID electronic tag can be used for checking the mold through a manual handheld RFID reader.
The process of the mold allocation function can be that an industrial line issues a mold allocation request on a visual interactive interface, the allocation request comprises an allocated mold, the existing position of the mold, the allocation destination position and the allocation completion date, and an allocation order number and an allocation instruction are generated. The existing position of the mould is called out, the call instruction is received, the intelligent nameplate on the mould is scanned according to the generated number information of the call order, a mobile phone with a two-dimensional code recognition function or a read-write device with an RFID recognition function can be used for scanning out of the warehouse, and if the scanned information is matched with the system call order, the state of the mould is changed into call; if the information is not matched, the dialing operation cannot be carried out. When the mold arrives at a destination for handover, a mold receiver performs mold receiving confirmation operation, scans an intelligent nameplate of the mold, if the scanning position and the mold information are matched with the system order information, the mold state is automatically changed into a normal state, the system order information is displayed and is displayed, the completion date is displayed, and the position of the mold is automatically changed into the current position; if the scanned information is not matched with the system dialing list, the dialing operation can not be completed in the system. Thereby ensuring that the die transfer process is efficient and controllable and has full flow record.
The realization process of the mold searching function can be that in a certain range from the mold, the RFID reading and writing device searches the mold code and sends a radio frequency signal to the intelligent nameplate on the mold, after the intelligent nameplate on the mold receives the signal, the indicator lamp on the intelligent nameplate provided with the active RFID electronic tag begins to flash, and the RFID reading and writing device sends out a prompt sound, so that the searching range is quickly reduced or the mold to be searched is positioned.
The warehouse-out management function can be realized by installing an RFID reader at the door of a warehouse, actively detecting a radio-frequency signal emitted by the reader by the active RFID electronic tag when a mold of an intelligent nameplate provided with the active RFID electronic tag passes through the door of the warehouse, sending basic information of the mold to the RFID reader, and uploading the information to a mold information database by the RFID reader to form a warehouse-out record. The process of warehousing is similar to the process of ex-warehouse, and is not repeated here.
The mould thing networking asset management system that this embodiment provided includes: the device comprises a plurality of moulds, a mould information database, a visual interaction interface and an intelligent nameplate reading and writing device. The mold information database is respectively connected with the visual interactive interface and the intelligent nameplate reading and writing device; the mould information database is used for storing basic information, state information, recording information and inventory information of accessories of the mould; the visual interactive interface is used for displaying the information stored in the database in a set mode; the intelligent nameplate reading and writing device is used for receiving the basic information of the mold sent by the intelligent nameplate, accessing the mold information database according to the basic information, and obtaining the state information, the record information and the accessory inventory information of the mold. The system has the functions of mould checking, mould allocation, mould searching, ex-warehouse management and the like, and improves the convenience of mould management.
The system analyzes the production condition, the idle condition, the service life of the mold, the used condition, the maintenance timeliness, the time trend of each index and the like of the mold through big data, and displays the information to a user in a more intuitive and vivid way; the functions of mould allocation management, traceability management, mould maintenance management, mould scrap management and the like can also be provided; can realize looking over the stock information that possesses the spare part of article through scanning intelligent data plate, conveniently change the vulnerable part of mould. Thereby realizing the information management of the die.
It should be noted that the foregoing is only a preferred embodiment of the present invention and the technical principles applied. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail with reference to the above embodiments, the present invention is not limited to the above embodiments, and may include other embodiments without departing from the scope of the present invention.