CN210783353U

CN210783353U - Full-automatic brush assembling machine

Info

Publication number: CN210783353U
Application number: CN201921208632.1U
Authority: CN
Inventors: 何名钦
Original assignee: Huizhou Zhengyu Industry Co ltd
Current assignee: Huizhou Zhengyu Industry Co ltd
Priority date: 2019-07-26
Filing date: 2019-07-26
Publication date: 2020-06-19
Anticipated expiration: 2029-07-26

Abstract

The utility model discloses a full-automatic brush kludge, include the frame, set up workstation in the frame and set up the assembly device in the frame, the assembly device includes: the automatic product clamping device comprises a first guide rail, a first manipulator, a second manipulator and a chuck, wherein the first guide rail is arranged transversely above a rack, the first manipulator is connected to the first guide rail and used for clamping an ornament, the second guide rail is arranged transversely on the rack, the second manipulator is connected to the second guide rail and used for clamping a product, the chuck is arranged on the rack and used for clamping the product, one end of the first guide rail is connected with a first engine, and one end of the second guide rail is connected with a second engine; the first manipulator is used for clamping and assembling decorations on a product clamped by the chuck; the second manipulator is used for clamping a product and conveying the product to the chuck; the chuck is used for clamping the product and assembling. The utility model discloses a full-automatic brush kludge simple structure, degree of automation are high, the equipment precision is high, production efficiency is high.

Description

Full-automatic brush assembling machine

Technical Field

The utility model relates to the technical field of machining, especially, relate to a full-automatic brush kludge.

Background

The floor sweeping robot is also called an automatic cleaner, intelligent dust collection, a robot dust collector and the like, is one of intelligent household appliances, and can automatically complete floor cleaning work in a room by means of certain artificial intelligence. Generally, the floor cleaning machine adopts a brushing and vacuum mode, and firstly absorbs the impurities on the floor into the garbage storage box, so that the function of cleaning the floor is achieved. The machine body of the sweeping machine is a wireless machine, and mainly takes a disc type as a main machine. The rechargeable battery is used for operation, and the operation mode is a remote controller or an operation panel on the machine. Generally, the time can be set for cleaning in a reserved mode, and the automatic charging is realized. The front of the machine body is provided with a sensor which can detect obstacles, such as walls or other obstacles, can turn by itself and can walk different routes according to different manufacturers so as to plan cleaning areas. Because of its simple operation function and convenience, it is now becoming a common household appliance for office workers or modern families, and the market demand is large.

As shown in fig. 1, because some structures for sweeping on the robot body need to be assembled, the brush decoration 3 is assembled in the claw 2 of the product 1 by dispensing, and these structures are generally assembled by manpower, and some adopt machines to assemble, but the existing assembling machine has a low degree of automation, requires long working hours in the assembling process, and has a low production efficiency, so that the production capacity of the robot is not enough to meet the market demand.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an assemble efficient full-automatic brush kludge.

In order to achieve the above object, the technical scheme of the utility model provides a full-automatic brush kludge, including the frame, set up in workstation in the frame and set up in assembly device in the frame, assembly device includes: the automatic product clamping device comprises a first guide rail, a first mechanical arm, a second guide rail, a second mechanical arm and a chuck, wherein the first guide rail is arranged transversely above the rack, the first mechanical arm is connected to the first guide rail and used for clamping an ornament, the second guide rail is arranged transversely on the rack, the second mechanical arm is connected to the second guide rail and used for clamping a product, the chuck is arranged on the rack and used for clamping the product, one end of the first guide rail is connected with a first engine, and one end of the second guide rail is connected with a second engine;

the first mechanical arm comprises a vertical first mechanical arm connected to the first guide rail, a third engine connected to the upper end of the first mechanical arm, a fourth engine connected to the lower end of the first mechanical arm, and a first clamping part connected to the fourth engine, wherein the first clamping part is used for clamping and assembling the ornament on a product clamped by the chuck;

the second manipulator comprises a second mechanical arm vertically connected to the second guide rail, a fifth engine connected to the upper end of the second mechanical arm, a sixth engine connected to the lower end of the second mechanical arm, and a plurality of second clamping parts connected to the sixth engine, and the second clamping parts are used for clamping and conveying the products to the chuck;

the chuck including set up in seventh engine in the frame, connect seventh engine is epaxial pivot, connection are used for the centre gripping in the pivot the third clamping part of product and going on assembling, the third clamping part is located the workstation top.

Furthermore, be provided with in the frame and be used for adjusting the fine tuning device of product angle of putting, the fine tuning device including set up in frame upper level conveyer belt, set up in conveyer belt upper level connecting plate, set up in the first cylinder of inversion on the connecting plate, connect in first cylinder push rod upper level fly leaf, set up in the eighth engine of inversion on the fly leaf, connect in locating plate in the eighth engine axis of rotation, connect in the fourth clamping part of locating plate below, the locating plate pass through the spring with the fourth clamping part is connected, be provided with on the workstation and be used for adjusting the constant head tank of the angle of putting of product, the fourth clamping part is used for pressing from both sides and gets the product and place its angle of putting in the constant head tank.

Further, full-automatic brush kludge still including set up in be used for in the frame with the embellishment is carried extremely material feeding unit on the assembly device, material feeding unit including set up in three reel in the frame, set up in be used for in the frame carrying and cutting the scalding hair machine of embellishment and set up in be used for in the frame with the hot melt device that the tip of embellishment one end fuses, the embellishment winding is in on the reel, hot melt device is located scald hair machine discharge gate.

Further, the hot melting device comprises a second cylinder arranged on the rack and a heating plate arranged on a pushing plate of the second cylinder.

Further, be provided with the point gum machine in the frame, be connected with on the point gum machine and be used for the point gum box that carries out the point gum on the embellishment tip.

Further, the full-automatic brush assembling machine further comprises a vibration feeding disc arranged on the rack and used for conveying products, and the vibration feeding disc is of a spiral structure.

Further, a section of chain is connected between the rack and the connecting plate, and the chain is used for accommodating and protecting the wire and the air pipe.

Furthermore, a control box used for controlling the full-automatic brush assembling machine is arranged on the rack.

Furthermore, a display is connected to the control box.

Further, the ornament is a nylon wire brush.

To sum up, the application the technical scheme of the utility model, following beneficial effect has: the utility model discloses a full-automatic brush kludge simple structure, degree of automation are high, the equipment precision is high, production efficiency is high. This full-automatic brush kludge assembles the product through mutually supporting of first manipulator, second manipulator and chuck, and the digital procedure carries out accurate control, and the accurate angle of putting of the jack catch of adjusting the product of accurate adjusting device guarantees that the brush embellishment is accurate to be installed on the jack catch of product, and the equipment precision is higher, safe and reliable more. The automation degree is higher, the production efficiency is higher, and the production quantity of products is effectively improved.

Drawings

Fig. 1 is a schematic structural diagram of a product provided by the present invention;

FIG. 2 is a first perspective view of the fully automatic brush assembling machine according to the present invention;

FIG. 3 is an enlarged view of a portion of FIG. 2;

FIG. 4 is a second perspective view of the fully automatic brush assembling machine according to the present invention;

FIG. 5 is a partial enlarged view of B in FIG. 4;

fig. 6 is a third perspective view of the full-automatic brush assembling machine of the present invention.

FIG. 7 is a fourth perspective view of the fully automatic brush assembling machine according to the present invention;

FIG. 8 is an enlarged view of a portion C of FIG. 7;

FIG. 9 is a fifth perspective view of the fully automatic brush assembling machine according to the present invention;

reference is made to the accompanying drawings in which: 1-product, 2-claw, 3-ornament, 4-frame, 5-vibration feed tray, 6-second engine, 7-display, 8-second guide rail, 9-first engine, 10-signal lamp, 11-first guide rail, 12-third engine, 13-first mechanical arm, 14-second cylinder, 15-heating plate, 16-reel, 17-hair iron, 18-second mechanical arm, 19-fifth engine, 20-first cylinder, 21-movable plate, 22-positioning plate, 23-spring, 24-fourth clamping part, 25-eighth engine, 26-positioning groove, 27-connecting plate, 28-conveyor belt, 29-ninth engine, 30-chain, 31-a glue dispensing box, 32-a glue dispenser, 33-a second clamping part, 34-a feeding port, 35-a sixth engine, 36-a fourth engine, 37-a first clamping part, 38-a third clamping part, 39-a workbench, 40-a seventh engine, 41-a control box and 42-a conveying belt.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, but the technical solution does not limit the scope of the present invention.

For the sake of clearer description, the following explanation is made: the observer is observing in the face of fig. 2, the observer left side is set as the back, the observer right side is set as the front, the observer front side is set as the left, the observer back side is set as the right, the observer upper side is set as the top, the observer lower side is set as the bottom, it should be noted that the terms "top", "bottom", "upper end", "lower end" and the like in the text indicate the orientation or position relationship set based on the drawings, only for the convenience of clearly describing the present invention, but not to indicate or suggest that the structure or component indicated by the terms must have a specific orientation, be constructed in a specific orientation, and therefore, cannot be understood as a limitation to the present invention. Furthermore, the terms "first," "second," "third," "fourth," "fifth," "sixth," "seventh," "eighth," and "ninth" are used merely for purposes of clarity or simplicity of description and are not to be construed as indicating or implying a relative importance or quantity.

Referring to fig. 1 to 9, the present embodiment provides a full-automatic brush assembling machine, including a frame 4, a horizontal working platform 39 disposed on the frame 4, and an assembling device disposed on the frame 4, the assembling device includes: set up in frame 4 top horizontal first guide rail 11, connect and be used for pressing from both sides the first manipulator that gets embellishment 3 on first guide rail 11, set up horizontal second guide rail 8 in frame 4, connect and be used for pressing from both sides the second manipulator of getting product 1 on second guide rail 8 and set up the chuck that is used for centre gripping product 1 in frame 4, the one end of first guide rail 11 is connected with first engine 9, and the one end of second guide rail 8 is connected with second engine 6.

The first manipulator includes a vertical first arm 13 connected to the first rail 11, a third motor 12 connected to an upper end of the first arm 13, a fourth motor 36 connected to a lower end of the first arm 13, and a first clamping portion 37 connected to the fourth motor 36, and the first clamping portion 37 is used for clamping the ornament 3 and assembling it on the product 1 clamped by the chuck. The first motor 9 controls the first robot to move on the first rail 11, the third motor 12 controls the first robot to move up and down, and the fourth motor 36 controls the first clamping unit 37 to turn over.

The second manipulator comprises a second mechanical arm 18 vertically connected to the second guide rail 8, a fifth motor 19 connected to the upper end of the second mechanical arm 18, a sixth motor 35 connected to the lower end of the second mechanical arm 18, and a plurality of second clamping parts 33 connected to the sixth motor 35, wherein the second clamping parts 33 are used for clamping and conveying the products 1 to the chucks. The second motor 6 is used for controlling the second manipulator to move on the second guide rail 8, the fifth motor 19 is used for controlling the second manipulator to move up and down, and the sixth motor 35 is used for controlling the second clamping part 33 to overturn.

The chuck comprises a seventh motor 40 arranged on the frame 4, a rotating shaft connected to the rotating shaft of the seventh motor 40, and a third clamping part 38 connected to the rotating shaft and used for clamping the product 1 and assembling, wherein the third clamping part 38 is positioned above the workbench 39. The seventh motor 40 rotates the third clamping portion 38 and the product 1 on the third clamping portion 38 together, so that the assembly is performed.

In this embodiment, a fine adjustment device for adjusting the placement angle of the product 1 is disposed on the frame 4, and the fine adjustment device includes a conveyor belt 28 disposed horizontally on the frame 4, a connecting plate 27 disposed horizontally on the conveyor belt 28, a first cylinder 20 disposed upside down on the connecting plate 27, a movable plate 21 connected horizontally on a push rod of the first cylinder 20, an eighth engine 25 disposed upside down on the movable plate 21, a positioning plate 22 connected to a rotating shaft of the eighth engine 25, and a fourth clamping portion 24 connected below the positioning plate 22, wherein the positioning plate 22 is connected to the fourth clamping portion 24 through a spring 23, a positioning groove 26 for adjusting the placement angle of the product 1 is disposed on the worktable 39, and the fourth clamping portion 24 is used for clamping the product 1 and placing the product 1 at the placement angle in the positioning groove 26. The fine adjustment device pushes the movable plate 21 to descend to the fourth clamping portion 24 through the first air cylinder 20 so as to clamp the product 1, when the product 1 is conveyed to the workbench 39 through the vibration feeding tray 5, the pointing positions of the three claws 2 on the product 1 are relatively disordered, the general clamping portion is not easy to accurately clamp the product 1, the fourth clamping portion 24 rotates within a certain range through the spring 23 and is aligned with the clamping position of the product 1 so as to clamp the product 1, the conveyer belt 28 is driven by the ninth engine 29 to rotate so as to convey the product 1 clamped on the fourth clamping portion 24 and the product 1 clamped on the fourth clamping portion 24 to be right above the positioning groove 26, a groove imitating the shape of the product 1 is arranged in the positioning groove 26, the fourth clamping portion 24 descends and puts the product 1 into the groove of the positioning groove 26, and under the positioning action of the groove, the pointing positions of the three claws 2 of the product 1 are determined, then the second clamping part 33 of the second manipulator grips the product 1 and puts it on the third clamping part 38 of the chuck, the first clamping part 37 of the first manipulator grips three bundles of dispensed decorations 3 and installs them on the jaws 2 of the product 1 on the chuck, respectively, and the seventh motor 40 drives the third clamping part 38 to rotate, thereby assembling one by one. As shown in fig. 5, two second clamping portions 33 are connected to the second manipulator, after the product 1 is assembled, the second manipulator clamps an unassembled product 1 through one of the second clamping portions 33, the other second clamping portion 33 takes the assembled product 1 off the third clamping portion 38 of the chuck, the second manipulator places the unassembled product 1 on the third clamping portion 38 of the chuck, and finally the second manipulator places the assembled product 1 on the conveying belt 42 of the full-automatic brush assembling machine and conveys the assembled product out.

Specifically, full-automatic brush kludge is still including setting up the material feeding unit that is used for carrying embellishment 3 to assembly device on frame 4, and material feeding unit is including setting up three reel 16 on frame 4, setting up the scalding hair machine 17 that is used for carrying and cutting embellishment 3 on frame 4 and set up the hot melting device that is used for fusing the tip of embellishment 3 one end on frame 4, and embellishment 3 twines on reel 16, and hot melting device is located scalding hair machine 17 discharge gate. The hot melting device comprises a second air cylinder 14 arranged on the frame 4 and a heating plate 15 arranged on a pushing plate of the second air cylinder 14. A dispenser 32 is arranged on the frame 4, and a dispensing box 31 for dispensing on the end of the ornament 3 is connected to the dispenser 32. The hair scalding machine 17 conveys the three bundles of decorations 3, the second air cylinder 14 pushes the heating plate 15 to perform hot melting on the end portions of the three bundles of decorations 3, then the first clamping portion 37 of the first manipulator clamps the three bundles of decorations 3, a cutter in the hair scalding machine 17 cuts the three bundles of decorations 3, and finally the first manipulator places the three bundles of decorations 3 in the glue dispensing box 31 of the glue dispensing machine 32 for glue dispensing. Full-automatic brush kludge is still including setting up the vibrations feed table 5 that is used for carrying product 1 in frame 4, and vibrations feed table 5 is spiral structure, and the staff is through throwing in a plurality of products 1 to vibrations feed table 5's dog-house 34 in, and vibrations feed table 5 vibrations are separated product 1 and are carried, and the theory of operation of vibrations feed table 5 belongs to prior art, no longer gives unnecessary details here.

In particular, a chain 30 is connected between the frame 4 and the connection plate 27, the chain 30 being intended to house and protect the wires and the air tubes. As shown in fig. 1, the product 1 of the present embodiment is a part for cleaning the bottom of the sweeping robot, and the ornament 3 is preferably a nylon wire brush, and the full-automatic brush assembling machine is used for installing three bundles of nylon wire brush ornaments 3 on three jaws 2 of the product 1 respectively. A control box 41 for controlling the full-automatic brush assembling machine is arranged on the machine frame 4, a display 7 is connected to the control box 41, and a signal lamp 10 for fault and error reporting is arranged above the machine frame 4. This full-automatic brush kludge carries out accurate control through digital procedure, and the accurate jack catch 2 who adjusts product 1 of accurate adjusting device puts the angle, guarantees that brush embellishment 3 is accurate to be installed on product 1's jack catch 2.

In a preferred embodiment of the present embodiment, the first engine 9, the second engine 6, the third engine 12, the fourth engine 36, the fifth engine 19, the sixth engine 35, the seventh engine 40, the eighth engine 25, and the ninth engine 29 are motors, and the product 1 is assembled by electrically driving the full-automatic brush assembly machine. As another preferred embodiment of the present embodiment, the first engine 9, the second engine 6, the third engine 12, the fourth engine 36, the fifth engine 19, the sixth engine 35, the seventh engine 40, the eighth engine 25, and the ninth engine 29 may adopt hydraulic motors or pneumatic motors, and the full-automatic brush assembly machine is driven to operate by hydraulic pressure or pneumatic pressure. In addition, the first clamping portion 37, the second clamping portion 33, the third clamping portion 38 and the fourth clamping portion 24 in the present embodiment use pneumatic claws to clamp or release the product 1, but other mechanical snapping structures may be used to clamp or release the product 1.

The utility model discloses a full-automatic brush kludge simple structure, degree of automation are high, the equipment precision is high, production efficiency is high. This full-automatic brush kludge assembles product 1 through first manipulator, second manipulator and chuck mutually supporting, and the digital procedure carries out accurate control, and the accurate jack catch 2's of adjusting product 1 of accurate adjusting device angle of putting guarantees that brush embellishment 3 is accurate to be installed on product 1's jack catch 2, and the equipment precision is higher, safe and reliable more. The automation degree is higher, the production efficiency is higher, and the production quantity of products is effectively improved.

The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations are also considered as the protection scope of the present invention.

Claims

1. The utility model provides a full-automatic brush kludge, include the frame, set up in workstation in the frame and set up in assembly device in the frame, its characterized in that, assembly device includes: the automatic product clamping device comprises a first guide rail, a first mechanical arm, a second guide rail, a second mechanical arm and a chuck, wherein the first guide rail is arranged transversely above the rack, the first mechanical arm is connected to the first guide rail and used for clamping an ornament, the second guide rail is arranged transversely on the rack, the second mechanical arm is connected to the second guide rail and used for clamping a product, the chuck is arranged on the rack and used for clamping the product, one end of the first guide rail is connected with a first engine, and one end of the second guide rail is connected with a second engine;

2. The full-automatic brush assembling machine according to claim 1, wherein: be provided with in the frame and be used for the adjustment the fine-tuning device of angle is put to the product, the fine-tuning device including set up in frame upper level conveyer belt, set up in conveyer belt upper level connecting plate, set up in the first cylinder of invering on the connecting plate, connect in first cylinder push rod upper level fly leaf, set up in the eighth engine of invering on the fly leaf, connect in eighth engine axis of rotation is last locating plate, connect the fourth clamping part of locating plate below, the locating plate pass through the spring with the fourth clamping part is connected, be provided with on the workstation and be used for the adjustment the constant head tank of angle is put to the product, the fourth clamping part is used for pressing from both sides get the product and place its angle of putting in the constant head tank.

3. The full-automatic brush assembling machine according to claim 2, wherein: full-automatic brush kludge still including set up in be used for in the frame with the embellishment is carried extremely material feeding unit on the assembly device, material feeding unit including set up in three reel in the frame, set up in be used for in the frame to carry and cut the scald hair machine of embellishment and set up in be used for in the frame with the hot melt device that the tip of embellishment one end fuses, the embellishment winding is in on the reel, hot melt device is located scald hair machine discharge gate.

4. The full-automatic brush assembling machine according to claim 3, wherein: the hot melting device comprises a second cylinder arranged on the rack and a heating plate arranged on a pushing plate of the second cylinder.

5. The full-automatic brush assembling machine according to claim 4, wherein: be provided with the point gum machine in the frame, be connected with on the point gum machine and be used for the point gum box that carries out the point on the embellishment tip.

6. The full-automatic brush assembling machine according to claim 5, wherein: the full-automatic brush assembling machine further comprises a vibration feeding disc arranged on the rack and used for conveying products, and the vibration feeding disc is of a spiral structure.

7. The full-automatic brush assembling machine according to claim 2, wherein: and a section of chain is connected between the rack and the connecting plate and is used for accommodating and protecting the wire and the air pipe.

8. The full-automatic brush assembling machine according to claim 1, wherein: and the rack is provided with a control box for controlling the full-automatic brush assembling machine.

9. The full-automatic brush assembling machine according to claim 8, wherein: the control box is connected with a display.

10. The full-automatic brush assembling machine according to any one of claims 1 to 9, wherein: the ornament is a nylon wire brush.