CN210773458U - Automatic boat discharging device of industrial furnace - Google Patents

Automatic boat discharging device of industrial furnace Download PDF

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Publication number
CN210773458U
CN210773458U CN201921724182.1U CN201921724182U CN210773458U CN 210773458 U CN210773458 U CN 210773458U CN 201921724182 U CN201921724182 U CN 201921724182U CN 210773458 U CN210773458 U CN 210773458U
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Prior art keywords
boat
frame
furnace
hook
tail pipe
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CN201921724182.1U
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宋锦川
卢国普
王志勇
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Zhuzhou Diyuan Powder Metallurgy Furnace Co ltd
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Zhuzhou Diyuan Powder Metallurgy Furnace Co ltd
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Abstract

The utility model provides an automatic boat discharging device of an industrial furnace, which comprises a boat hooking frame and a boat loading frame, wherein the boat hooking frame is arranged at the outlet of a furnace tail pipe on a tube furnace and forms a boat receiving space with the furnace tail pipe, a retractable boat discharging hook is arranged on the boat hooking frame and is just opposite to the outlet of the furnace tail pipe for stretching into the furnace tail pipe to hook a boat; the boat loading frame is arranged in the boat receiving space, and a boat receiving plate is arranged on the boat loading frame and is arranged right opposite to the outlet of the tail pipe of the furnace for receiving a boat hooked by the boat discharging hook; the boat hooking frame is provided with a pitching mechanism, and the pitching mechanism is used for controlling the boat discharging hook to hook or loosen the boat. The utility model provides an automatic device of going out of boat of industrial furnace is convenient for use manpower sparingly, the increase production is carried the effect and is protected cockroach safety.

Description

Automatic boat discharging device of industrial furnace
Technical Field
The utility model relates to an industrial tube furnace field, concretely relates to automatic ship device that goes out of industrial furnace.
Background
Taking the boat out of the powder making four-tube furnace is a necessary link in powder metallurgy production. When the furnace tail door 62 is opened, the boat is quickly taken out, and then the furnace tail door is closed, so that the process requirement time is short, and the action is quick. Once external air permeates into the furnace, the quality of products is affected, blasting accidents in the furnace tube are easy to happen, the industrial furnace is damaged, and the furnace has to be shut down for overhaul. The boat taking mode of the four-tube furnace running in the industry is mainly manual boat taking, namely after the powder in the industrial furnace completes the process reaction, a control system sends a signal, a worker manually opens a furnace tail door, the boat is pulled out by holding a rod hook by hand and placed on a boat storage frame, then the furnace tail door is manually closed, and a completion signal is given. The staying time of the material and the boat in the furnace has strict requirements, the manual boat discharging mode is greatly influenced by human factors, and the boat discharging is difficult to be completely carried out on time, so that the product quality is influenced; the boat-out mode has the disadvantages of multiple actions, no error and large physical power consumption. Many of the early four-pipe shipments used this means of shipping, but in today's heavy duty and labor intensive environment, the demand for replaced calls is on the rise.
Disclosure of Invention
The utility model aims to solve the technical problem that an automatic boat discharging device of an industrial furnace is provided, which is convenient for saving manpower, increasing production, improving efficiency and ensuring safety.
The utility model provides an above-mentioned technical problem's technical scheme as follows:
an automatic boat discharging device of an industrial furnace comprises:
the boat hooking frame is arranged at the outlet of the furnace tail pipe on the tube furnace, a boat receiving space is formed between the boat hooking frame and the furnace tail pipe, and a retractable boat discharging hook is arranged on the boat hooking frame and is opposite to the outlet of the furnace tail pipe for hooking a boat into the furnace tail pipe;
the boat receiving plate is arranged on the boat loading frame, is over against the outlet of the tail pipe of the furnace and is used for receiving a boat hooked by the boat discharging hook;
the boat hooking frame is provided with a pitching mechanism, and the pitching mechanism is used for controlling the boat discharging hook to hook or loosen the boat.
Furthermore, every single move mechanism includes support and every single move cylinder, the one end of support is articulated with the dress boat frame, and the other end forms the free end, the both ends of every single move cylinder are connected in dress boat frame and free end respectively, go out the boat and collude and install on the support.
Further, the boat loading frame comprises a boat frame body, a boat storage frame and a vertical lifting device, a plurality of boat receiving discs are arranged on the boat storage frame in the vertical direction, and the vertical lifting device is installed on the boat frame body, connected with the boat storage frame and used for driving the boat storage frame to lift in the vertical direction.
Further, vertical lift device includes the lift cylinder, the both ends of lift cylinder respectively with deposit the boat frame and this body coupling of boat frame.
The boat loading rack is mounted on the transverse rail and can slide along the transverse rail, and a horizontal moving device is mounted on the transverse rail and used for driving the boat loading rack to slide into or out of the boat receiving space along the transverse rail.
Further, the horizontal moving device comprises a translation cylinder, and two ends of the translation cylinder are respectively connected with the boat loading frame and the transverse rail.
The utility model has the advantages that: the utility model provides an automatic boat discharging device of an industrial furnace, which comprises a boat hooking frame and a boat loading frame, wherein the boat hooking frame is arranged at the outlet of a furnace tail pipe on a tube furnace and forms a boat receiving space with the furnace tail pipe, a retractable boat discharging hook is arranged on the boat hooking frame and is just opposite to the outlet of the furnace tail pipe for stretching into the furnace tail pipe to hook a boat; the boat loading frame is arranged in the boat receiving space, and a boat receiving plate is arranged on the boat loading frame and is arranged right opposite to the outlet of the tail pipe of the furnace for receiving a boat hooked by the boat discharging hook; the boat hooking frame is provided with a pitching mechanism, and the pitching mechanism is used for controlling the boat discharging hook to hook or loosen the boat. The utility model provides an automatic ship device that goes out of industrial furnace is convenient for use manpower sparingly, the output increase is carried and is imitated and guarantee safety.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
Fig. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic structural view of a boat loading rack;
FIG. 4 is a schematic view of the boat receiving space with the boat rack removed;
FIG. 5 is a schematic view of the structure of the furnace tail pipe.
Reference numerals:
1-hooking boat frame, 2-loading boat frame, 3-support, 4-pitching cylinder, 5-transverse track, 6-furnace tail pipe, 7-boat, 11-receiving boat space, 12-discharging boat hook, 21-boat frame body, 22-boat storage frame, 23-vertical lifting device, 51-horizontal moving device, 61-outlet, 62-furnace tail door and 221-boat receiving tray.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.
As shown in fig. 1 to 5, the present embodiment provides an automatic boat discharging device for an industrial furnace, comprising:
the boat hooking frame 1 is placed at an outlet 61 of a furnace tail pipe 6 on the tube furnace, a boat receiving space 11 is formed between the boat hooking frame 1 and the furnace tail pipe, and a retractable boat discharging hook 12 is installed on the boat hooking frame 1 and is right opposite to the outlet of the furnace tail pipe for extending into the furnace tail pipe to hook a boat 7;
the boat loading frame 2 is arranged in the boat receiving space, a boat receiving plate 221 is arranged on the boat loading frame 2, and the boat receiving plate 221 is arranged right opposite to an outlet of the tail pipe of the furnace and used for receiving a boat hooked by the boat discharging hook;
the boat hooking frame 1 is provided with a pitching mechanism, and the pitching mechanism is used for controlling the boat discharging hook to hook or loosen the boat.
In an initial state, the furnace tail door 62 seals the outlet 61, the boat 7 is positioned in the furnace tail pipe 6, when the boat needs to be taken out, the furnace tail door is opened, the boat discharging hook extends to a position close to the furnace tail pipe for one time, the boat 7 is hooked in the furnace tail pipe, then the boat discharging hook contracts, the boat 7 is pulled to the boat receiving plate 221, and finally the boat discharging hook is controlled by the pitching mechanism to release the boat. And closing the furnace tail door to restore the initial state. The utility model provides an automatic device of going out of boat of industrial furnace colludes through going out the boat and colludes and get boat 7, is convenient for use manpower sparingly and the yield increase is carried the effect, and is convenient for prevent scalding the workman, is convenient for control the time of going out the boat, prevents because the time overlength of going out the boat, a large amount of air infiltration that arouses to reduce the accident of blasting in the producer tube, be convenient for ensure safety.
As a further improvement of the above scheme, the pitching mechanism comprises a support 3 and a pitching cylinder 4, one end of the support 3 is hinged to the boat loading frame, the other end of the support forms a free end, two ends of the pitching cylinder 4 are respectively connected to the boat loading frame and the free end, and the boat discharging hook is mounted on the support. Under the initial state, go out the setting of boat hook level, when going out the boat and colluding 7 stimulations boat dish 221 on, the one end that the boat 7 was kept away from to the every single move cylinder 4 control support 3 descends to make the boat hook upwards rise, at this moment go out the boat and collude 7 separation with the boat, the boat hook shrink to the one side that is close to support 3, the one end that the boat 7 was kept away from to every single move cylinder 4 control support 3 upwards rises, colludes the level setting until going out the boat. Similarly, when the boat 7 needs to be hooked, only the end of the support 3 far away from the boat 7 needs to be controlled to be lifted upwards. The boat-out hook is convenient to control to hook or loosen the boat 7. Simple structure and convenient maintenance.
As a further improvement of the above scheme, the boat loading frame 2 includes a boat frame body 21, a boat storage frame 22 and a vertical lifting device 23, wherein the boat storage frame 22 is provided with a plurality of boat receiving trays 221 along the vertical direction, and the vertical lifting device is mounted on the boat frame body, connected with the boat storage frame and used for driving the boat storage frame to lift along the vertical direction. In the initial state, the boat receiving tray 221 positioned at the top of the boat storage rack 22 is arranged opposite to the outlet 61 of the furnace tail pipe 6, and after a boat is taken out, the boat storage rack is driven by the vertical lifting device to ascend until the next boat receiving tray 221 is arranged opposite to the outlet 61 of the furnace tail pipe 6. The above-described operation is repeated until all the boat receiving trays 221 have a boat placed thereon. The storage capacity of the boat loading frame 2 is convenient to improve, and the work efficiency is convenient to improve.
As a further improvement of the scheme, the vertical lifting device comprises a lifting cylinder, and two ends of the lifting cylinder are respectively connected with the boat storage rack and the boat rack body. Simple structure and convenient maintenance.
As a further improvement to the above scheme, the boat loading rack further comprises a transverse rail 5, one end of the transverse rail 5 extends into the boat receiving space, the other opposite end extends to the outside of the boat receiving space along the horizontal direction, the boat loading rack 2 is mounted on the transverse rail and can slide along the transverse rail, and a horizontal moving device 51 is mounted on the transverse rail 5 and used for driving the boat loading rack to slide into or slide out of the boat receiving space along the transverse rail. In an initial state, the loading frame is located in the boat receiving space, and after the loading frame is filled with a boat, the horizontal moving device drives the loading frame to slide out of the boat receiving space along the transverse rail. The worker can conveniently fall the boat.
As a further improvement to the above scheme, the horizontal moving device comprises a translation cylinder, and two ends of the translation cylinder are respectively connected with the boat loading frame and the transverse rail. Simple structure and convenient maintenance.
It is understood that the present embodiment may be used for boat tapping conditions in single tube, four tube, or multiple tube furnaces. The number and the arrangement mode of the boat receiving plates 221 are set according to the number of the tube furnaces and the arrangement mode of the tube furnaces.
For convenience of description, the four-tube furnace is taken as an example in the embodiment to demonstrate the working process of automatic boat taking.
The common four-tube furnace has 4 tail tubes with their centers connected to form a rectangle. Therefore, according to the structure of the four-tube furnace, a plurality of boat receiving units are arranged on the boat loading rack 2, and each boat receiving unit is provided with 4 boat receiving trays 221. For convenience of description, two boat receiving units, 8 boat receiving trays 221 in total, are used in the embodiment.
The first step is to open a furnace tail door of a first furnace tail pipe; and secondly, the boat discharging hook extends into the furnace tail pipe to hook the boat, the boat is pulled to the boat receiving plate, and then the furnace tail door is closed. And taking out the boat of the first tail tube, and enabling the boat outlet hook to face upwards by 30 degrees through the pitching mechanism, so that the boat outlet hook is separated from the boat. And circulating in the way, and taking out the boats of the second, third and fourth furnace tail pipes. At this time, a total of 4 sets of boats were taken out.
And (3) the ascending cylinder of the boat loading frame acts, the other four empty boat receiving trays are butted with the outlets of the tail pipes of the four-pipe furnace, the actions are continuously repeated, 4 sets of boats are hooked out from the tail pipes of the furnace, and at the moment, 8 boats are already stored in the boat receiving frame.
The boat loading frame is reset downwards and horizontally displaced, and the manual boat taking-off is called, so that the boat taking cycle is completed.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the scope of the embodiments of the present invention, and are intended to be covered by the claims and the specification.

Claims (6)

1. The utility model provides an automatic device of going out of boat of industrial furnace which characterized in that includes:
the boat hooking frame (1) is placed at an outlet (61) of a furnace tail pipe (6) on the tube furnace, a boat receiving space (11) is formed between the boat hooking frame (1) and the furnace tail pipe, and a retractable boat discharging hook (12) is installed on the boat hooking frame (1) and is right opposite to the outlet of the furnace tail pipe for stretching into the furnace tail pipe to hook a boat (7);
the boat loading frame (2) is arranged in the boat receiving space, a boat receiving plate (221) is arranged on the boat loading frame (2), and the boat receiving plate (221) is arranged right opposite to an outlet of the tail pipe of the furnace and used for receiving a boat hooked by the boat discharging hook;
the boat hooking frame (1) is provided with a pitching mechanism, and the pitching mechanism is used for controlling the boat discharging hook to hook or loosen the boat.
2. The automatic boat discharging device of the industrial furnace according to claim 1, wherein: every single move mechanism includes support (3) and every single move cylinder (4), the one end and the shipment frame of support (3) are articulated, and the other end forms the free end, the both ends of every single move cylinder (4) are connected in shipment frame and free end respectively, go out the boat and collude and install on the support.
3. The automatic boat discharging device of the industrial furnace according to claim 1, wherein: the loading frame (2) comprises a boat frame body (21), a boat storage frame (22) and a vertical lifting device (23), a plurality of boat receiving discs (221) are arranged on the boat storage frame (22) in the vertical direction, and the vertical lifting device is installed on the boat frame body and connected with the boat storage frame to drive the boat storage frame to lift in the vertical direction.
4. The automatic boat discharging device of the industrial furnace according to claim 3, wherein: the vertical lifting device comprises a lifting cylinder, and two ends of the lifting cylinder are respectively connected with the boat storage frame and the boat frame body.
5. The automatic boat discharging device of the industrial furnace according to claim 1, wherein: the boat loading rack is characterized by further comprising a transverse rail (5), one end of the transverse rail (5) extends into the boat receiving space, the other opposite end of the transverse rail extends to the outer side of the boat receiving space along the horizontal direction, the boat loading rack (2) is installed on the transverse rail and can slide along the transverse rail, and a horizontal moving device (51) is installed on the transverse rail (5) and used for driving the boat loading rack to slide into or out of the boat receiving space along the transverse rail.
6. The automatic boat discharging device of the industrial furnace according to claim 5, wherein: the horizontal moving device comprises a translation cylinder, and two ends of the translation cylinder are respectively connected with the boat loading frame and the transverse rail.
CN201921724182.1U 2019-10-15 2019-10-15 Automatic boat discharging device of industrial furnace Active CN210773458U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921724182.1U CN210773458U (en) 2019-10-15 2019-10-15 Automatic boat discharging device of industrial furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921724182.1U CN210773458U (en) 2019-10-15 2019-10-15 Automatic boat discharging device of industrial furnace

Publications (1)

Publication Number Publication Date
CN210773458U true CN210773458U (en) 2020-06-16

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Application Number Title Priority Date Filing Date
CN201921724182.1U Active CN210773458U (en) 2019-10-15 2019-10-15 Automatic boat discharging device of industrial furnace

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116242146A (en) * 2023-05-09 2023-06-09 赣州海盛钨业股份有限公司 Auxiliary boat hooking device for tungsten powder reduction processing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116242146A (en) * 2023-05-09 2023-06-09 赣州海盛钨业股份有限公司 Auxiliary boat hooking device for tungsten powder reduction processing

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