CN210719817U - Full-automatic airtight hydraulic oil sampling device - Google Patents
Full-automatic airtight hydraulic oil sampling device Download PDFInfo
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- CN210719817U CN210719817U CN201921202874.XU CN201921202874U CN210719817U CN 210719817 U CN210719817 U CN 210719817U CN 201921202874 U CN201921202874 U CN 201921202874U CN 210719817 U CN210719817 U CN 210719817U
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- capping
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- grasping
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Abstract
The utility model discloses a full-automatic airtight hydraulic oil sampling device, include the fuselage that is driven by the wheel, be provided with the sample bottle on the fuselage and hold the case and be used for placing sample bottle and sample thief, still be provided with three arm on the fuselage, one of them arm tip is provided with the twist cap claw module, and two other arm tips are provided with and hold the module of grabbing, are provided with the camera on the fuselage and are used for shooting the environment image, still are provided with the ultrasonic wave and keep away the barrier module and be used for dodging the barrier. The full-automatic closed hydraulic oil sampling device can realize full-automatic sealing to carry out hydraulic oil sampling work, the pollution of the collected sample is less, and the detection result is accurate and reliable; meanwhile, the full-automatic sampling of long distance and multiple sampling points of the natural water body can be realized.
Description
Technical Field
The invention relates to the field of sampling equipment, in particular to a full-automatic closed hydraulic oil sampling device.
Background
The hydraulic oil in the hydraulic system needs to maintain a certain level of solid particle pollution degree, and the hydraulic oil needs to detect the solid particle pollution degree regularly. The existing hydraulic oil sampling mainly adopts manual operation, and after a sampling bottle is opened, a sampling hose is connected to a hydraulic system by a quick connector to discharge hydraulic oil into the sampling bottle. The sampling process is not closed, so that the possibility of air pollution caused by the contact of hydraulic oil is very high, the detection result is larger or inaccurate, and the reference value is low.
In liquid sampling, environmental water sampling is a very time-consuming work, the sampling points are numerous, for water bodies such as rivers, water sampling needs to be carried out at intervals along the water body flow direction, and manual sampling is very troublesome. Meanwhile, sampling personnel need to carry sampling equipment to drive a vehicle to move along a water body for sampling, a large amount of manpower and material resources are consumed in the whole sampling process, and due to manual operation, each sampling point cannot be guaranteed to completely accord with sampling rules, and the situation that sampling of individual sampling points does not reach the standard easily occurs.
Disclosure of Invention
In order to solve the problems, the invention provides a full-automatic closed hydraulic oil sampling device which can realize full-automatic sealing to carry out hydraulic oil sampling work, the pollution of the collected samples is less, and the detection result is accurate and reliable; meanwhile, the full-automatic sampling of long distance and multiple sampling points of the natural water body can be realized. In order to achieve the purpose, the invention provides a full-automatic closed hydraulic oil sampling device which comprises a machine body, wherein wheels and batteries driven by a driving wheel motor are arranged at the bottom of the machine body, a sample bottle containing box is arranged on the machine body, at least three independent containing areas are arranged in the sample bottle containing box, each area is respectively used for containing an empty sample bottle, an oil-containing sample bottle and a sampler, the sampler comprises a barrel-shaped sampling hopper with an open top, a vertical U-shaped bracket is arranged at the opening of the sampling hopper, the open end of the bracket is connected with the opening of the sampling hopper, a clamped block is arranged at the middle position of the top of the bracket, the clamped block is of a cubic structure, and a heavy block is arranged at the side part of the sampling hopper; the automatic capping machine is characterized in that at least three bottom rotating motors are arranged on the machine body, the output end of each bottom rotating motor is connected with a mechanical arm, one mechanical arm end is provided with a capping jaw module, the other two mechanical arm ends are provided with a gripping module, the capping jaw module comprises a capping jaw module base plate, a capping rotating motor is arranged on the capping jaw module base plate, the output end of the capping rotating motor is provided with a first rotating disc, a first tightening motor is arranged at the center of the first rotating disc, the output end of the first tightening motor is a first screw rod, the first screw rod is connected with a first middle moving hinge seat through threads, three capping jaws are uniformly distributed on the first rotating disc around the edge in a circle, the capping jaws are of a rod-shaped structure, the roots of the capping jaws are hinged to the first rotating disc, the middle position of the capping jaws is connected with a first middle moving hinge seat through a first tightening connecting rod, and two ends, the end part of the screw capping claw is bent towards the screw rod; the grasping module comprises a grasping module substrate, a grasping rotating motor is arranged on the grasping module substrate, a second rotating disc is arranged at the output end of the grasping rotating motor, a second tightening motor is arranged in the center of the second rotating disc, a second screw rod is arranged at the output end of the second tightening motor, a second middle moving hinge seat is connected to the second screw rod through threads, two grasping claws are symmetrically distributed on the second rotating disc around the edge in a circle mode, the grasping claws are of rod-shaped structures, the roots of the grasping claws are hinged to the second rotating disc, the middle positions of the grasping claws are connected with the second middle moving hinge seat through second tightening connecting rods, two ends of the second tightening connecting rods are respectively hinged to the grasping claws and the second middle moving hinge seat, the end parts of the grasping claws are of arc-shaped plate structures, and arc-shaped plates at the end parts of; ultrasonic obstacle avoidance modules are arranged on two sides of the front end of the machine body, and a camera is further arranged on the machine body; the portable multifunctional electric torch is characterized in that a control panel is arranged on the body, all electric elements on the body are connected with and controlled by a controller, the battery is used for supplying power to all the electric elements on the body, a wireless communication module is arranged in the controller, and the controller can be controlled through remote control.
According to the further improvement of the invention, the body is provided with a scanning motor, the ultrasonic obstacle avoidance module is arranged at the output end of the scanning motor, and the ultrasonic obstacle avoidance module is driven by the scanning motor to horizontally rotate.
According to the further improvement of the invention, the rotating motor is arranged on the machine body, the camera is arranged at the output end of the rotating motor, and the camera is driven by the rotating motor to horizontally rotate.
According to a further improvement of the invention, the body is further provided with an alarm which is electrically connected with the controller and the battery, and when the ultrasonic obstacle avoidance module detects an obstacle through ultrasonic waves, the alarm is started to emit at least one of sound and light.
The utility model provides a full-automatic airtight hydraulic oil sampling device has following beneficial effect:
1) when the fully-automatic closed hydraulic oil sampling device disclosed by the application is used, firstly, the cleaned sampling hose is connected to a hydraulic system by using one end of a quick-change connector through a grasping module, and the other end of the sampling hose is connected to a sampling bottle; then connecting another hose to the sampling bottle by using one end of the quick-change connector, and connecting the other end of the hose to the vacuum pump; then, oil liquid in the hydraulic system is quantitatively pumped into a sampling bottle by utilizing a vacuumizing hospital. The sampling process can be ensured to be automatic and closed, and the detection result is ensured to be accurate and reliable.
1) The fully-automatic closed hydraulic oil sampling device disclosed by the application can realize automatic sampling, can sample along the water flow direction according to the actual water environment, greatly simplifies manpower and material resources, and can be used for sampling only by remote monitoring;
2) the fully-automatic closed hydraulic oil sampling device is provided with a plurality of mechanical arms, and the mechanical arms are respectively provided with the grabbing module and the screwing module, so that the grabbing of an object and the uncapping of a sample bottle can be realized, the automation degree is high, and the sampling work is convenient;
3) the utility model discloses a full-automatic airtight hydraulic oil sampling device can carry out the sampling work according to the fixed procedure, can all sample according to the sampling action of stipulating at every sampling point, guarantees that the sampling process at every sampling point all accords with the sampling requirement, further guarantees that the sample is qualified.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic diagram of a sampler;
FIG. 3 is a schematic bottom view of the present invention;
FIG. 4 is a schematic view of the head structure of the present invention;
FIG. 5 is a schematic view of a robotic arm according to the present invention;
FIG. 6 is a detailed structural diagram of the robot arm of the present invention;
description of the drawings:
1. a wheel; 2. a sample bottle containing box; 3. an empty sample vial; 4. a bottom rotating motor; 5. a sample bottle with oil; 6. rotating the motor; 7. a main camera; 8. a clamped block; 9. a support; 10. a heavy material block; 11. a sampling hopper; 12. a drive wheel motor; 13. a battery; 14. a control panel; 15. a scanning motor; 16. an ultrasonic obstacle avoidance module; 17. an alarm; 18. a mechanical arm; 19. screwing the cover claw module substrate; 20. gripping the module substrate; 21. screwing a rotary motor; 22. a first rotating disc; 23. tightening the first motor; 24. tightening the first connecting rod; 25. screwing a cover claw; 26. the middle part moves the hinge seat I; 27. a first screw rod; 28. a camera; 29. a gripping claw; 30. a second tightening connecting rod; 31. a second screw; 32. a second middle movable hinge seat; 33. tightening a second motor; 34. a second rotating disc; 35 grip the rotating electrical machine.
Detailed Description
The invention is described in further detail below with reference to the following detailed description and accompanying drawings:
as shown in fig. 1 and 3, the fully automatic closed hydraulic oil sampling device comprises a machine body, wherein wheels 1 and batteries 13 driven by a driving wheel motor 12 are arranged at the bottom of the machine body, a sample bottle containing box 2 is arranged on the machine body, at least three independent containing areas are arranged in the sample bottle containing box 2, and each area contains an empty sample bottle 3, an oil-containing sample bottle 5 and a sampler.
As shown in fig. 2, the sampler includes open-top's tubbiness sampling vessel 11, and 11 openings of sampling vessel are provided with vertical U-shaped support 9, and the support 9 open end is connected with 11 openings of sampling vessel, and support 9 top intermediate position is provided with by grip block 8, is the cube structure by the grip block, and the sampling vessel lateral part is provided with a heavy object piece 10, and heavy object piece 10 increases 11 masses of sampling vessel, and the sampling vessel 11 of being convenient for sinks into aquatic and samples.
As shown in fig. 4 and 5, three bottom rotating motors 64 are arranged on the machine body, the output end of each bottom rotating motor 64 is connected with the mechanical arm 18, one mechanical arm 18 is provided with a module of the screw-capping claw 25 at the end, and the other two mechanical arms 18 are provided with a gripping module at the end.
As shown in fig. 6, the module of the cap screwing claw 25 comprises a module substrate 19 of the cap screwing claw 25, a cap screwing rotating motor 21 is arranged on the module substrate 19 of the cap screwing claw 25, a first rotating disc 22 is arranged at the output end of the cap screwing rotating motor 21, a first tightening motor 23 is arranged in the center of the first rotating disc 22, a first screw 27 is arranged at the output end of the first tightening motor 23, a first intermediate moving hinge seat 26 is connected to the first screw 27 through threads, three cap screwing claws 25 are uniformly distributed on the first rotating disc 22 around the edge in a circle, the cap screwing claws 25 are of a rod-shaped structure, the root parts of the cap screwing claws are hinged to the first rotating disc 22, the intermediate position of the cap screwing claw 25 is connected with the first intermediate moving hinge seat 26 through a first tightening connecting rod 24, two ends of the first tightening connecting rod 24 are respectively hinged to the cap screwing claw. The tightening motor I23 rotates to drive the screw rod I27 to rotate, and then the middle movable hinge seat I26 moves along the axis of the screw rod I27, so that the screwing cap claw 25 is opened and closed.
As shown in fig. 6, the grasping module includes a grasping module substrate 20, a grasping rotating motor is disposed on the grasping module substrate 20, a second rotating disk 34 is disposed at an output end of the grasping rotating motor, a second tightening motor 33 is disposed at a center of the second rotating disk 34, a second screw 31 is disposed at an output end of the second tightening motor 33, a second intermediate movable hinge seat 32 is connected to the second screw 31 through a screw thread, two grasping claws 29 are symmetrically distributed on the second rotating disk 34 around a periphery of the edge, the grasping claws 29 are rod-shaped structures, roots of the grasping claws 29 are hinged to the second rotating disk 34, the intermediate positions of the grasping claws 29 are connected to the second intermediate movable hinge seat 32 through a second tightening connecting rod 30, two ends of the second tightening connecting rod 30 are respectively hinged to the grasping claws 29 and the second intermediate movable hinge seat 32, ends of the grasping claws 29 are arc-shaped plate structures, and when the arc-. The opening and closing principle of the gripping claws 29 is the same as that of the capping claws 25 described above.
The mechanical arm 18 is of a conventional structure, is formed by sequentially connecting a rod piece and a plurality of motors, and can move freely in multiple directions.
As shown in fig. 4, the ultrasonic obstacle avoidance modules 16 are arranged on both sides of the front end of the fuselage, and the fuselage is also provided with a camera 28; the body is provided with a scanning motor 15, the ultrasonic obstacle avoidance module 16 is arranged at the output end of the scanning motor 15, and the ultrasonic obstacle avoidance module is driven by the scanning motor 15 to horizontally rotate. Be provided with on the fuselage and rotate motor 6, camera 28 sets up in rotating motor 6 output, and camera 28 is the horizontal rotation under rotating motor 6 drives. The machine body is provided with a control panel 14, all the electric elements on the machine body are connected with and controlled by the controller, the battery 13 is used for supplying power to all the electric elements on the machine body, the controller is internally provided with a wireless communication module, and the controller can be controlled by remote control. Still be provided with siren 17 on the fuselage, siren 17 electric connection controller and battery 13, siren 17 starts to send out sound and light as the warning when ultrasonic wave keeps away barrier module 16 and detects there is the barrier through the ultrasonic wave.
When hydraulic oil sealing sampling is carried out, firstly, a gripping module is used for connecting one end of a cleaned sampling hose to a hydraulic system by using a quick-change connector, and the other end of the sampling hose is connected to an empty sample bottle 3; then another hose is connected to the empty sample vial 3 using a quick-change coupling at one end and to a vacuum pump at the other end; then, quantitatively pumping oil in the hydraulic system into an empty sample bottle 3 by utilizing a vacuumizing hospital; and then the sample bottle 5 with oil is placed into a specified area in the sample bottle containing box 2, and the whole process can be completed through the movement of the mechanical arm 18 and the matching action of a gripping module and a screwing cover claw module which are arranged at the end part of the mechanical arm 18.
When carrying out the environmental water sampling, the fuselage realizes removing under wheel 1 drives, removes the in-process, and camera 28 can shoot the environmental image in real time and carry out teletransmission with data through wireless communication module, and operating personnel can look over long-rangely. When sampling is carried out, the mechanical arm 18 provided with the grasping module moves, the grasping module clamps the sampler by the clamping block 8 through clamping the sampler, and moves the sampler to a water body for sampling, meanwhile, the other mechanical arm 18 provided with the grasping module moves to clamp an empty sample bottle 3, the mechanical arm 18 provided with the screw-on claw 25 module moves, the screw-on claw 25 clamps and screws the bottle cap, the bottle cap is opened and screwed, and when the bottle cap is opened, the water body in the sampling hopper 11 can be poured into the sample bottle to finish sampling.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, but any modifications or equivalent variations made according to the technical spirit of the present invention are within the scope of the present invention as claimed.
Claims (4)
1. The full-automatic closed hydraulic oil sampling device is characterized by comprising a machine body, wherein wheels and batteries driven by a driving wheel motor are arranged at the bottom of the machine body, a sample bottle containing box is arranged on the machine body, at least three independent containing areas are arranged in the sample bottle containing box, each area is respectively filled with an empty sample bottle, an oil-containing sample bottle and a sampler, the sampler comprises a barrel-shaped sampling hopper with an open top, a vertical U-shaped support is arranged at the opening of the sampling hopper, the open end of the support is connected with the opening of the sampling hopper, a clamped block is arranged at the middle position of the top of the support, the clamped block is of a cubic structure, and a heavy block is arranged at the side part of the sampling hopper; the automatic capping machine is characterized in that at least three bottom rotating motors are arranged on the machine body, the output end of each bottom rotating motor is connected with a mechanical arm, one mechanical arm end is provided with a capping jaw module, the other two mechanical arm ends are provided with a gripping module, the capping jaw module comprises a capping jaw module base plate, a capping rotating motor is arranged on the capping jaw module base plate, the output end of the capping rotating motor is provided with a first rotating disc, a first tightening motor is arranged at the center of the first rotating disc, the output end of the first tightening motor is a first screw rod, the first screw rod is connected with a first middle moving hinge seat through threads, three capping jaws are uniformly distributed on the first rotating disc around the edge in a circle, the capping jaws are of a rod-shaped structure, the roots of the capping jaws are hinged to the first rotating disc, the middle position of the capping jaws is connected with a first middle moving hinge seat through a first tightening connecting rod, and two ends, the end part of the screw capping claw is bent towards the screw rod; the grasping module comprises a grasping module substrate, a grasping rotating motor is arranged on the grasping module substrate, a second rotating disc is arranged at the output end of the grasping rotating motor, a second tightening motor is arranged in the center of the second rotating disc, a second screw rod is arranged at the output end of the second tightening motor, a second middle moving hinge seat is connected to the second screw rod through threads, two grasping claws are symmetrically distributed on the second rotating disc around the edge in a circle mode, the grasping claws are of rod-shaped structures, the roots of the grasping claws are hinged to the second rotating disc, the middle positions of the grasping claws are connected with the second middle moving hinge seat through second tightening connecting rods, two ends of the second tightening connecting rods are respectively hinged to the grasping claws and the second middle moving hinge seat, the end parts of the grasping claws are of arc-shaped plate structures, and arc-shaped plates at the end parts of; ultrasonic obstacle avoidance modules are arranged on two sides of the front end of the machine body, and a camera is further arranged on the machine body; the portable multifunctional electric torch is characterized in that a control panel is arranged on the body, all electric elements on the body are connected with and controlled by a controller, the battery is used for supplying power to all the electric elements on the body, a wireless communication module is arranged in the controller, and the controller can be controlled through remote control.
2. The fully-automatic closed hydraulic oil sampling device according to claim 1, characterized in that: the ultrasonic obstacle avoidance device is characterized in that a scanning motor is arranged on the machine body, the ultrasonic obstacle avoidance module is arranged at the output end of the scanning motor, and the ultrasonic obstacle avoidance module horizontally rotates under the driving of the scanning motor.
3. The fully-automatic closed hydraulic oil sampling device according to claim 1, characterized in that: the camera is arranged at the output end of the rotating motor, and the camera horizontally rotates under the driving of the rotating motor.
4. The fully automatic closed hydraulic oil sampling device according to any one of claims 1 to 3, characterized in that: still be provided with the siren on the fuselage, siren electric connection controller and battery, the siren starts to send out sound and at least one of light when the ultrasonic wave keeps away barrier module and detects there is the barrier through the ultrasonic wave.
Priority Applications (1)
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CN201921202874.XU CN210719817U (en) | 2019-07-29 | 2019-07-29 | Full-automatic airtight hydraulic oil sampling device |
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CN201921202874.XU CN210719817U (en) | 2019-07-29 | 2019-07-29 | Full-automatic airtight hydraulic oil sampling device |
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CN210719817U true CN210719817U (en) | 2020-06-09 |
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CN201921202874.XU Expired - Fee Related CN210719817U (en) | 2019-07-29 | 2019-07-29 | Full-automatic airtight hydraulic oil sampling device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110320071A (en) * | 2019-07-29 | 2019-10-11 | 东南大学 | A kind of full-automatic enclosed hydraulic oil sampler |
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2019
- 2019-07-29 CN CN201921202874.XU patent/CN210719817U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110320071A (en) * | 2019-07-29 | 2019-10-11 | 东南大学 | A kind of full-automatic enclosed hydraulic oil sampler |
CN110320071B (en) * | 2019-07-29 | 2024-04-30 | 东南大学 | Full-automatic airtight hydraulic oil sampling device |
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GR01 | Patent grant | ||
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200609 Termination date: 20210729 |