CN210718670U - Automatic slag raking device for smelting furnace - Google Patents
Automatic slag raking device for smelting furnace Download PDFInfo
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- CN210718670U CN210718670U CN201921468333.1U CN201921468333U CN210718670U CN 210718670 U CN210718670 U CN 210718670U CN 201921468333 U CN201921468333 U CN 201921468333U CN 210718670 U CN210718670 U CN 210718670U
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Abstract
An automatic slag removing device of a smelting furnace comprises a base, wherein a movable workbench driven by a lifting mechanism to lift is arranged on the base, a servo rotating platform driven by a second servo motor is installed on the movable workbench, an installation frame is installed on a rotating part of the servo rotating platform, a rotating shaft driven by a third servo motor is installed on the installation frame in a rotating mode, and at least one slag removing mechanical arm is installed on the rotating shaft; the slag raking mechanical arm comprises a fixed arm and a telescopic arm, the telescopic arm is coaxially and slidably connected with the fixed arm, a driving mechanism for driving the telescopic arm to slide is mounted on the fixed arm, and a slag raking rake is arranged at one end, close to the furnace door, of the telescopic arm; the outside of activity workstation is provided with electrical control cabinet, and electrical control cabinet's inside is provided with the industrial computer, and first servo motor, second servo motor and third servo motor all are connected with the electricity between the industrial computer. The utility model discloses can take off the sediment automatically, it is big to have solved the manual work and taken off sediment intensity of labour, takes off the not thorough problem of sediment.
Description
Technical Field
The utility model belongs to aluminium processing casting field especially relates to an automatic sediment device of taking off of smelting furnace.
Background
Aluminum is the most abundant metal element in the earth crust, and is a silver white light metal with ductility, and the content of the aluminum in the earth crust is as high as 8.3%. Because of its abundant content, aluminum or aluminum alloys have slowly begun to replace iron or iron alloys, becoming essential metal materials in people's daily life. Meanwhile, in order to match the development of three important industries of aviation, building and automobile, the material characteristics are required to have the unique properties of aluminum and aluminum alloy, which is greatly beneficial to the production and application of the new metal aluminum, so that the aluminum is widely applied.
At present, most of the production raw materials of aluminum processing plants in China are aluminum ingots or aluminum liquid, the aluminum ingots are cast into corresponding molds after being melted and refined or the aluminum liquid is heated and refined, and various products such as aluminum bars, aluminum wires or aluminum films and the like can be obtained after the aluminum liquid is solidified.
In the smelting process, refined aluminum slag needs to be removed from a large furnace, the traditional slag removing method is carried out manually or in a forklift slag removing mode, and the manual slag removing mode has the defects of high labor intensity and incomplete slag removing; the slag removing operation of the forklift is relatively simple, but the requirement on the skill of a forklift worker is high, and the forklift worker can touch the furnace door and the furnace wall carelessly, so that great potential safety hazards exist.
Disclosure of Invention
The utility model discloses the technical problem that will solve is: the utility model provides an automatic slag raking device of smelting furnace can take off the sediment automatically, and it is big to have solved artifical sediment intensity of labour of taking off, takes off the incomplete problem of sediment.
In order to solve the technical problem, the technical scheme of the utility model is that:
an automatic slag removing device of a smelting furnace comprises a base, wherein a movable workbench driven by a lifting mechanism to lift is arranged on the base, the lifting mechanism is driven by a first servo motor, a servo rotating platform driven by a second servo motor is arranged on the movable workbench, a rotating part of the servo rotating platform is provided with an installation frame, a rotating shaft driven by a third servo motor is rotatably arranged on the installation frame, and at least one slag removing mechanical arm is arranged on the rotating shaft;
the slag raking mechanical arm comprises a fixed arm and a telescopic arm, the length direction of the fixed arm is perpendicular to the axial direction of the rotating shaft, the telescopic arm is coaxially and slidably connected with the fixed arm, a driving mechanism for driving the telescopic arm to slide is mounted on the fixed arm, and a slag raking rake is arranged at one end, close to the furnace door, of the telescopic arm;
the outside of activity workstation is provided with electrical control cabinet, and electrical control cabinet's inside is provided with the industrial computer, and first servo motor, second servo motor and third servo motor all are connected with the electricity between the industrial computer.
Preferably, four trundles are installed at the bottom of the base, adjacent trundles are connected through a connecting shaft, and the connecting shaft is rotatably connected with the fourth servo motor through a chain wheel-chain.
Preferably, the industrial personal computer is electrically connected with the aluminum water level sensor, and the aluminum water level sensor is arranged inside the smelting furnace and used for detecting the liquid level height of the aluminum water.
Preferably, the outer sides of the base and the movable workbench are respectively provided with a human body proximity sensor, and the human body proximity sensors are electrically connected with the industrial personal computer.
Preferably, a warning lamp is arranged on the outer side of the movable workbench and electrically connected with the industrial personal computer.
After the technical scheme is adopted, the beneficial effects of the utility model are that:
in the utility model, the electric control cabinet is arranged outside the movable workbench, the industrial personal computer is arranged in the electric control cabinet, and the industrial personal computer controls the motors of the personal clothes to perform corresponding operations, so that automatic slag skimming is realized, and the problems of incomplete manual slag skimming and high working labor intensity are solved; meanwhile, the slag raking mechanical arm arranged above the movable workbench can accurately rake slag by arranging the third servo motor and the driving mechanism for driving the telescopic arm to slide, so that the slag raking precision is improved, the furnace door and the furnace wall are prevented from being touched, and the safety is improved.
The utility model discloses in, be provided with first servo motor through the inside at the base, can drive the slagging-off manipulator and reciprocate, realize the slagging-off clearance to the filter residue in furnace gate and the stove of co-altitude, simultaneously, still be provided with fourth servo motor in the inside of base, can drive each truckle, drive the utility model discloses remove at the horizontal direction, realize taking off the sediment clearance to the smelting furnace of unidimensional and position not.
The utility model discloses in, the electricity is connected between industrial computer and the aluminium water level sensor, and the aluminium water level data that the aluminium water level sensor that is located the smelting furnace inside will detect passes to the industrial computer, and the industrial computer can be according to corresponding liquid level information, and the position control of sediment arm is taken off to first servo motor of control, second servo motor and third servo motor, realizes taking off the deep length adjustment of sediment arm and takes off the regulation of sediment speed, conveniently carries out the automation to the smelting furnace inside and takes off the sediment, labour saving and time saving.
The utility model discloses in, the outside of base and activity workstation all is provided with human proximity sensor, can detect when taking off the sediment process the utility model discloses whether the periphery has the staff to be close, has reduced the potential safety hazard, has improved the security, has guaranteed personnel's safety.
The utility model discloses in, the outside of activity workstation is provided with the warning light for remote staff can in time discover, understand the utility model discloses present operating condition has improved the security.
Drawings
The present invention will be further explained with reference to the drawings and examples.
FIG. 1 is a schematic structural diagram of the present invention
Fig. 2 is a schematic structural view of the mechanical arm of the slag raking machine of the utility model;
FIG. 3 is a schematic view of the internal structure of the base and the movable table of the present invention;
in the figure: 1-a slag raking mechanical arm, 11-a fixed arm, 12-a telescopic arm, 13-a third servo motor, 14-a slag raking rake, 15-a fifth servo motor, 16-a connecting seat, 2-a movable workbench, 21-a support flat plate, 22-a second servo motor, 23-a servo rotary platform, 24-a lifting screw rod, 25-a movable seat, 3-a base, 31-a first servo motor, 32-a fourth servo motor and 33-a caster.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1 to 3, the utility model discloses a base 3 is equipped with the movable table 2 that goes up and down by the elevating system drive on the base 3, and elevating system is driven by first servo motor 31, installs the servo rotary platform 23 by second servo motor 22 driven on the movable table 2, installs the mounting bracket on servo rotary platform 23's the rotating part, rotates on the mounting bracket and installs the pivot by third servo motor 13 driven, installs at least one slagging-off machine arm 1 in the pivot.
The utility model discloses a, elevating system includes first servo motor 31, and first servo motor 31 drive elevating screw 24 realizes that the sliding seat 25 on the elevating screw 24 reciprocates, installs support flat plate 21 on the sliding seat 25, installs servo rotary platform 23 on the support flat plate 21 to the realization is to the rotatory operation of slagging-off machine arm 1. The driving of the lifting screw 24 can be respectively driven by four first servo motors 31, or can be simultaneously driven by one first servo motor 31 and four lifting screws 24 through gears, and selection needs to be performed according to actual conditions, which is not described herein again.
The slag raking mechanical arm 1 comprises a fixed arm 11 and a telescopic arm 12, the length direction of the fixed arm 11 is perpendicular to the axial direction of a rotating shaft, the telescopic arm 12 is coaxially and slidably connected to the fixed arm 11, a driving mechanism for driving the telescopic arm 12 to slide is mounted on the fixed arm 11, and a slag raking rake 14 is arranged at one end, close to a furnace door, of the telescopic arm 12.
For the utility model, the driving mechanism for driving the telescopic arm 12 to slide can adopt chain wheel-chain connection, and the chain wheel is driven by the fifth servo motor 15 to realize the movement of the telescopic arm 12; a gear-rack connection can also be adopted, and the gear is driven by the fifth servo motor 15 to realize the movement of the telescopic arm 12. The fifth servo motor 15 is electrically connected with the industrial personal computer to realize drive control, and the description is omitted.
An electrical control cabinet (not shown in the figure) is arranged on the outer side of the movable workbench 2, an industrial personal computer is arranged inside the electrical control cabinet, and the first servo motor 31, the second servo motor 22 and the third servo motor 13 are electrically connected with the industrial personal computer.
When the utility model is used, the utility model is convenient to move to the corresponding furnace door by driving the caster wheel 33, the first servo motor 31 drives the bracket flat plate 21 to move up and down through the lifting screw 24, thereby driving the slag removing mechanical arm 1 to move up and down, and adapting to the furnace doors with different heights; a second servo motor 22 is arranged on the movable workbench 2, the rotation of the slag-raking mechanical arm 1 is realized through a servo rotary platform 23, and the direction of the slag-raking mechanical arm 1 and the position of the slag-raking rake 14 are conveniently controlled; the driving mechanism for driving the telescopic arm 12 to slide controls the slag raking rake 14 to extend into the smelting furnace for slag raking, so that a slag raking effect is achieved.
In the utility model, the electric control cabinet is arranged outside the movable workbench 2, the industrial personal computer is arranged in the electric control cabinet, and the industrial personal computer controls the motors of the personal clothes to perform corresponding operations, thereby realizing automatic slag skimming and solving the problems of incomplete manual slag skimming and high working labor intensity; meanwhile, the slag removing mechanical arm 1 arranged above the movable workbench 2 can accurately remove slag by arranging the third servo motor 13 and the driving mechanism for driving the telescopic arm to slide, so that the slag removing precision is improved, a furnace door and a furnace wall are prevented from being touched, and the safety is improved.
Preferably, four casters 33 are installed at the bottom of the base 3, adjacent casters 33 are connected by a connecting shaft, and the connecting shaft is rotatably connected with the fourth servo motor 32 by a sprocket-chain. To the utility model discloses, still be provided with fourth servo motor 32 in the inside of base 3, can drive each truckle 33, drive the utility model discloses remove at the horizontal direction, realize taking off the sediment clearance to the smelting furnace of unidimensional and position not.
Preferably, the industrial personal computer is electrically connected with the aluminum water level sensor, and the aluminum water level sensor is arranged inside the smelting furnace and used for detecting the liquid level height of the aluminum water. The utility model discloses a, after the industrial computer acquires the aluminium liquid level information of aluminium water level sensor transmission, reachs the concise and the height of taking off the slag that need go on through calculating the back, conveniently adjusts the position and the angle of taking off sediment arm 1, conveniently controls simultaneously and takes off the length that the sediment harrow 14 stretched into the smelting furnace inside, conveniently carries out the automation to the smelting furnace inside and takes off the sediment, and the back equipment that finishes of taking off the sediment is got back to the waiting position automatically, waits for action next time, facilitates the use.
Preferably, the outer sides of the base 3 and the movable workbench 2 are both provided with human body proximity sensors, and the human body proximity sensors are electrically connected with an industrial personal computer. The utility model discloses in, be provided with human proximity sensor, can detect when taking off the sediment process the utility model discloses whether the periphery has the staff to be close, reduced the potential safety hazard, improved the security, guaranteed personnel's safety.
Preferably, the outside of the movable workbench 2 is provided with a warning lamp, and the warning lamp is electrically connected with the industrial personal computer. The warning light adopts ordinary light scintillation warning light for remote staff can in time discover, understand the utility model discloses present operating condition has improved the security.
To sum up, the utility model discloses can take off the sediment automatically, it is big to have solved artifical sediment intensity of labour that takes off, takes off the not thorough problem of sediment.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (5)
1. An automatic slag removing device of a smelting furnace is characterized in that,
the slag raking device comprises a base, a movable workbench driven by a lifting mechanism to lift is arranged on the base, the lifting mechanism is driven by a first servo motor, a servo rotating platform driven by a second servo motor is installed on the movable workbench, an installation frame is installed on a rotating part of the servo rotating platform, a rotating shaft driven by a third servo motor is rotatably installed on the installation frame, and at least one slag raking mechanical arm is installed on the rotating shaft;
the slag raking mechanical arm comprises a fixed arm and a telescopic arm, the length direction of the fixed arm is perpendicular to the axial direction of the rotating shaft, the telescopic arm is coaxially and slidably connected with the fixed arm, a driving mechanism for driving the telescopic arm to slide is mounted on the fixed arm, and a slag raking rake is arranged at one end, close to the furnace door, of the telescopic arm;
the outer side of the movable workbench is provided with an electric control cabinet, the inner part of the electric control cabinet is provided with an industrial personal computer, and the first servo motor, the second servo motor and the third servo motor are electrically connected with the industrial personal computer.
2. The automatic slagging-off device of a smelting furnace according to claim 1, wherein the bottom of the base is provided with four casters, adjacent casters are connected by a connecting shaft, and the connecting shaft is rotatably connected with a fourth servo motor by a chain wheel-chain.
3. The automatic slagging-off device of a smelting furnace according to claim 1, wherein the industrial personal computer is electrically connected with an aluminum water level sensor, and the aluminum water level sensor is arranged inside the smelting furnace and used for detecting the liquid level height of the aluminum water.
4. The automatic slagging-off device of the smelting furnace according to claim 1, wherein the outer sides of the base and the movable worktable are respectively provided with a human body proximity sensor, and the human body proximity sensor is electrically connected with the industrial personal computer.
5. The automatic slagging-off device of the smelting furnace according to claim 1, wherein a warning lamp is arranged outside the movable workbench and is electrically connected with the industrial personal computer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921468333.1U CN210718670U (en) | 2019-09-03 | 2019-09-03 | Automatic slag raking device for smelting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921468333.1U CN210718670U (en) | 2019-09-03 | 2019-09-03 | Automatic slag raking device for smelting furnace |
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| Publication Number | Publication Date |
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| CN210718670U true CN210718670U (en) | 2020-06-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921468333.1U Active CN210718670U (en) | 2019-09-03 | 2019-09-03 | Automatic slag raking device for smelting furnace |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113733115A (en) * | 2021-09-06 | 2021-12-03 | 河南理工大学 | Heterogeneous redundant robot for high-temperature furnace slag leveling and slag leveling method |
| CN117824370A (en) * | 2024-03-05 | 2024-04-05 | 陕西大秦铝业有限责任公司 | Slag skimming device of smelting furnace |
-
2019
- 2019-09-03 CN CN201921468333.1U patent/CN210718670U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113733115A (en) * | 2021-09-06 | 2021-12-03 | 河南理工大学 | Heterogeneous redundant robot for high-temperature furnace slag leveling and slag leveling method |
| CN113733115B (en) * | 2021-09-06 | 2022-11-29 | 河南理工大学 | Heterogeneous redundant robot for leveling slag of high-temperature furnace and slag leveling method |
| CN117824370A (en) * | 2024-03-05 | 2024-04-05 | 陕西大秦铝业有限责任公司 | Slag skimming device of smelting furnace |
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