CN210703026U - Prefabricated pipe multi-angle automatic weld machine - Google Patents

Prefabricated pipe multi-angle automatic weld machine Download PDF

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Publication number
CN210703026U
CN210703026U CN201921116231.3U CN201921116231U CN210703026U CN 210703026 U CN210703026 U CN 210703026U CN 201921116231 U CN201921116231 U CN 201921116231U CN 210703026 U CN210703026 U CN 210703026U
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axis
robot
welding
angle
support
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CN201921116231.3U
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Chinese (zh)
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禹小均
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Zhejiang Yada Green Energy Technology Co ltd
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Yada Pipeline System Co ltd
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Abstract

The utility model discloses a multi-angle automatic welding machine for prefabricated pipes, which comprises a base, wherein a rotating device and a welding device are arranged on the base, a bracket is arranged on the base, the rotating device is rotatably connected with the bracket through a shaft, and an angle adjusting device is arranged between the rotating device and the bracket; welding set includes welder and the mobile device that makes welder remove, the utility model discloses can be different according to the welded pipe fitting, change the contained angle between pipe fitting and the welder, automatic gyration is saved artifically simultaneously, improves production efficiency.

Description

Prefabricated pipe multi-angle automatic weld machine
Technical Field
The utility model belongs to the welding machine field, more specifically the utility model relates to a prefabricated pipe multi-angle automatic weld machine that says so.
Background
At present, argon arc welding is mainly completed manually, after spot welding of two pipe fittings is completed, the two pipe fittings are manually placed on a tool capable of rolling, then an operator rolls one pipe fitting, then welding, rolling and welding are carried out, and the steps are repeated until the welding of the pipe fittings is completed.
When different pipe fittings are welded, the angles of the welding guns are different, if the angles when the pipe fittings and the flange plate are welded or the angles when the three-way pipe is welded are different, the corresponding welding angle is difficult to maintain all the time by manpower, manpower is consumed, and the efficiency is low.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art, the utility model provides a can be different according to the welded pipe fitting, change the contained angle between pipe fitting and the welder, automatic gyration simultaneously saves the manual work, improves production efficiency's prefabricated pipe multi-angle automatic weld machine.
In order to achieve the above purpose, the utility model provides a following technical scheme: a multi-angle automatic welding machine for prefabricated pipes comprises a base, wherein a rotating device and a welding device are arranged on the base, a support is arranged on the base, the rotating device is rotatably connected with the support through a shaft, and an angle adjusting device is arranged between the rotating device and the support; the welding device comprises a welding gun and a moving device for moving the welding gun.
The rotating device further comprises a fixed seat, a three-jaw chuck and a driving motor are arranged on the fixed seat, and the fixed seat is rotatably connected with the support through a shaft.
Further angle adjusting device includes turbine and worm, the fixing base is coaxial with leg joint's axle and turbine, and the turbine sets up on the fixing base, the worm is connected the cooperation with the turbine, worm one end is connected with the support rotation, and the other end is connected with the hand wheel.
Further the mobile device includes X axle unipolar robot, Y axle unipolar robot and Z axle unipolar robot, Y axle unipolar robot is connected on X axle unipolar robot, and Z axle unipolar robot is connected on Y axle unipolar robot, welder connects on Z axle unipolar robot.
Further be provided with fine setting unipolar robot on the Z axle unipolar robot, welder sets up on fine setting unipolar robot.
Compared with the prior art, the beneficial effects of the utility model are that: the pipe fitting and another assembly are preliminarily fixed through spot welding before welding, then the pipe fitting and the other assembly are fixed on a three-jaw chuck of a rotating device, the inclination angle of the pipe fitting and a welding gun is adjusted through an angle adjusting device to enable the included angle between the pipe fitting and the welding gun to reach a preset angle, the position of the welding gun is adjusted through a moving device to enable the welding gun to be aligned to a position to be welded, the welding gun and the rotating device are started, and the purposes of rotating and welding at the same time and automatically welding are achieved.
Drawings
FIG. 1 is a first three-dimensional structure diagram of the multi-angle automatic welding machine for prefabricated pipes of the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
fig. 3 is the utility model discloses prefabricated pipe multi-angle automatic weld machine's spatial structure chart two.
Reference numerals: 1. a base; 2. a support; 3. a turning device; 31. a fixed seat; 32. a three-jaw chuck; 33. a shaft; 51. an X-axis single-axis robot; 52. a Y-axis single-axis robot; 53. a Z-axis single-axis robot; 54. fine-tuning the single-axis robot; 6. a welding gun; 7. an angle adjusting device; 71. a turbine; 72. a worm; 73. a handwheel.
Detailed Description
The embodiment of the present invention for a prefabricated pipe angle automatic welding machine is further explained with reference to fig. 1 to 3.
In the description of the present invention, it should be noted that, for the orientation words, such as the terms "center", "lateral (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., the orientation and the positional relationship are indicated based on the orientation or the positional relationship shown in the drawings, and the description is only for convenience of describing the present invention and simplifying the description, but not for indicating or implying that the device or the element referred to must have a specific orientation, be constructed and operated in a specific orientation, and should not be construed as limiting the specific protection scope of the present invention.
Furthermore, if the terms "first" and "second" are used for descriptive purposes only, they are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features. Thus, the definition of "a first" or "a second" feature may explicitly or implicitly include one or more of the features, and "a plurality" or "a plurality" in the description of the invention means two or more unless a specific definition is explicitly provided.
A multi-angle automatic welding machine for prefabricated pipes comprises a base 1, wherein a rotating device 3 and a welding device are arranged on the base 1, a support 2 is arranged on the base 1, the rotating device 3 is rotatably connected with the support 2 through a shaft, and an angle adjusting device 7 is arranged between the rotating device 3 and the support 2; the welding device includes a welding torch 6 and a moving device that moves the welding torch 6.
In this embodiment, the welding gun 6 is connected to a wire feeding device, and the wire feeding device may be disposed on the base 1 or the moving device.
The preferred welding torch 6 is an automatic wire feed welding torch 6 (or wire feed using an automatic wire feed welder).
In this embodiment, for example, the pipe fitting and the flange plate are welded, firstly, the pipe fitting and the flange plate are preliminarily fixed by spot welding, then, the combined pipe fitting is fixed on the revolving device 3, the angle between the revolving device 3 and the combined pipe fitting is changed by the angle adjusting device 7, so that the included angle between the pipe fitting and the welding gun 6 reaches a preset value (the welding gun 6 is usually vertically arranged downwards), the position of the welding gun 6 is adjusted by the moving device to be aligned to a part to be welded, the revolving device 3 and the welding gun 6 are started, and the combined pipe fitting can be welded while revolving.
The preferred rotary device 3 of this embodiment includes a fixed seat 31, a three-jaw chuck 32 and a driving motor are disposed on the fixed seat 31, and the fixed seat 31 is rotatably connected to the support 2 through a shaft.
A speed reducer is preferably provided between the drive motor and the three-jaw chuck 32 in the present embodiment.
As shown in fig. 1, in this embodiment, a bearing seat is disposed on the bracket 2, a bearing is disposed between the shaft and the bearing seat, the assembled pipe is fixed on the three-jaw chuck 32, and the angle of the assembled pipe can be adjusted by changing the inclination angle of the fixing seat 31.
The angle adjusting device 7 preferably includes a worm wheel 71 and a worm 72, the shaft connected to the fixing seat 31 and the support 2 is coaxial with the worm wheel 71, the worm wheel 71 is disposed on the fixing seat 31, the worm 72 is connected to the worm wheel 71, one end of the worm 72 is rotatably connected to the support 2, and the other end of the worm is connected to a hand wheel 73.
The hand wheel 73 is rotated, namely the worm 72 is used for rotating the worm wheel 71, so that the inclination angle of the whole slewing device 3 is changed, the inclination angle can be accurately adjusted through the matching of the worm wheel 71 and the worm 72, and the hand wheel 73 can be driven by a motor automatically in the embodiment.
The preferred turbine 71 in this embodiment is a partial turbine 71, which is fan-shaped in its entirety, as long as it subtends a central angle sufficient (i.e. sufficient here, depending on the angle of inclination of the products to be welded, typically less than 90 °).
The preferred mobile device of this embodiment includes X-axis single-axis robot 51, Y-axis single-axis robot 52 and Z-axis single-axis robot 53, Y-axis single-axis robot 52 connects on X-axis single-axis robot 51, Z-axis single-axis robot 53 connects on Y-axis single-axis robot 52, welding gun 6 connects on Z-axis single-axis robot 53.
The X-axis position of the Y-axis single-axis robot 52 can be changed by the X-axis single-axis robot 51, the Y-axis position of the X-axis single-axis robot 51 can be changed by the Y-axis single-axis robot 52, the position of the welding gun 6 on the Z axis can be changed by the Z-axis single-axis robot 53, namely, the welding gun 6 can stop working at any position on the X, Y, Z three axes, and the working range is wide.
The Z-axis single-axis robot 53 is preferably provided with a fine-adjustment single-axis robot 54, the welding gun 6 is arranged on the fine-adjustment single-axis robot 54, the fine-adjustment single-axis robot 54 is preferably vertically arranged, that is, the fine-adjustment single-axis robot 54 can change the Z-axis position of the welding gun 6, and when welding, the position of the welding gun 6, that is, the distance between the welding gun 6 and the part to be welded can be accurately adjusted through the fine-adjustment single-axis robot 54, so that the welding effect can reach the expectation.
All single-axis robots in this embodiment preferably use ball screw transmission, and the precision is high.
It is above only the utility model discloses a preferred embodiment, the utility model discloses a scope of protection does not only confine above-mentioned embodiment, the all belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. It should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (5)

1. The utility model provides a prefabricated pipe multi-angle automatic weld machine which characterized in that: the welding device comprises a base, wherein a rotating device and a welding device are arranged on the base, a support is arranged on the base, the rotating device is rotatably connected with the support through a shaft, and an angle adjusting device is arranged between the rotating device and the support; the welding device comprises a welding gun and a moving device for moving the welding gun.
2. The multi-angle automatic welding machine for the prefabricated pipes as claimed in claim 1, which is characterized in that: the rotating device comprises a fixed seat, a three-jaw chuck and a driving motor are arranged on the fixed seat, and the fixed seat is rotatably connected with the support through a shaft.
3. The multi-angle automatic welding machine for the prefabricated pipes as claimed in claim 2, which is characterized in that: the angle adjusting device comprises a worm wheel and a worm, the fixed seat is coaxial with the shaft connected with the support and the worm wheel, the worm wheel is arranged on the fixed seat, the worm wheel is connected with the worm wheel in a matched mode, one end of the worm wheel is rotatably connected with the support, and the other end of the worm wheel is connected with a hand wheel.
4. The multi-angle automatic welding machine for the prefabricated pipes as claimed in claim 3, which is characterized in that: the mobile device comprises an X-axis single-axis robot, a Y-axis single-axis robot and a Z-axis single-axis robot, the Y-axis single-axis robot is connected to the X-axis single-axis robot, the Z-axis single-axis robot is connected to the Y-axis single-axis robot, and the welding gun is connected to the Z-axis single-axis robot.
5. The multi-angle automatic welding machine for the prefabricated pipes as claimed in claim 4, which is characterized in that: be provided with fine setting unipolar robot on the Z axle unipolar robot, welder sets up on fine setting unipolar robot.
CN201921116231.3U 2019-07-16 2019-07-16 Prefabricated pipe multi-angle automatic weld machine Active CN210703026U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921116231.3U CN210703026U (en) 2019-07-16 2019-07-16 Prefabricated pipe multi-angle automatic weld machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921116231.3U CN210703026U (en) 2019-07-16 2019-07-16 Prefabricated pipe multi-angle automatic weld machine

Publications (1)

Publication Number Publication Date
CN210703026U true CN210703026U (en) 2020-06-09

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112222745A (en) * 2020-09-29 2021-01-15 襄阳顺特阳光科技有限公司 Pipeline welding equipment
CN112620891A (en) * 2020-12-07 2021-04-09 中国民航大学 Semi-automatic welding repair device for damage of oil-gas pipeline special pipe of aero-engine
CN112809260A (en) * 2021-01-14 2021-05-18 泰州高盛机电制造有限公司 Automatic welding machine for round wheel

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112222745A (en) * 2020-09-29 2021-01-15 襄阳顺特阳光科技有限公司 Pipeline welding equipment
CN112620891A (en) * 2020-12-07 2021-04-09 中国民航大学 Semi-automatic welding repair device for damage of oil-gas pipeline special pipe of aero-engine
CN112809260A (en) * 2021-01-14 2021-05-18 泰州高盛机电制造有限公司 Automatic welding machine for round wheel

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Address after: No. 525 Xinda Road, Xinfeng Town, Nanhu District, Jiaxing City, Zhejiang Province, 314005

Patentee after: Zhejiang Yada Green Energy Technology Co.,Ltd.

Country or region after: China

Address before: 314000 Xinfeng Industrial Zone, Nanhu District, Jiaxing City, Zhejiang Province

Patentee before: YADA PIPELINE SYSTEM Co.,Ltd.

Country or region before: China