CN210682009U - Automatic wire reel warehousing system based on container - Google Patents
Automatic wire reel warehousing system based on container Download PDFInfo
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- CN210682009U CN210682009U CN201921259677.1U CN201921259677U CN210682009U CN 210682009 U CN210682009 U CN 210682009U CN 201921259677 U CN201921259677 U CN 201921259677U CN 210682009 U CN210682009 U CN 210682009U
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- 238000011084 recovery Methods 0.000 claims abstract description 20
- 238000004064 recycling Methods 0.000 claims abstract description 11
- 238000001514 detection method Methods 0.000 claims abstract description 6
- 238000003860 storage Methods 0.000 claims description 10
- 238000003466 welding Methods 0.000 claims description 6
- 230000005484 gravity Effects 0.000 claims description 2
- 238000013523 data management Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 9
- 238000007726 management method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses a wire reel automatic warehousing system based on a container, which comprises a container, an automatic logistics system, a grabbing system, a recovery system and a control cabinet; the container is provided with a wire inlet and a wire outlet; the logistics system comprises a first automatic conveying line and a second automatic conveying line; the tail end of the second wire inlet is close to the first automatic conveying line; the grabbing system is arranged in the container and positioned at the tail end of the second automatic conveying line and above the first automatic conveying line; the two automatic conveying lines are provided with trays; the automatic conveying lines are provided with detection units for detecting the positions of the trays; the container is provided with a first human-machine operation interface, a discharge chute and a discharge port, and the discharge chute is connected with the discharge port; the grabbing system sequentially grabs a set number of wire reels from the top and puts the wire reels into a discharge chute; a recycling port is arranged on the container, and a recycling system is arranged in the container; the control cabinet is electrically connected with the automatic logistics system, the grabbing system and the recovery system. The utility model discloses can realize the automatic data management of wire reel.
Description
Technical Field
The utility model belongs to wire reel storage commodity circulation field, especially a wire reel automatic storage system based on container.
Background
In the industrial welding field, the storage automation level and the management level of a wire reel are low, and the wire reel is mainly characterized in that: 1. the storage and the release of the wire reel are both completed manually, so that the efficiency is low; 2. the planned use number of the staff cannot be automatically distributed according to the production task, and the actual use number of different staff cannot be automatically counted, so that management confusion and resource waste are caused.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic warehousing and transportation system of wire reel based on container utilizes the integrated control technique to provide one kind for the user and realizes getting material and automatic data management automatically as required of wire reel, promotes the intelligent level of wire reel storage.
Realize the utility model discloses the technical solution of purpose does:
a wire reel automatic warehousing system based on a container comprises the container, an automatic logistics system, a grabbing system, a recovery system and a control cabinet;
two wire inlets and one wire outlet are arranged on the container; the logistics system comprises a first automatic conveying line and a second automatic conveying line; after the initial end of the first automatic conveying line enters the container from the first wire inlet, the tail end of the first automatic conveying line is output from the wire outlet; after the starting end of the second automatic conveying line enters the container from the second inlet, the tail end of the second automatic conveying line is close to the first automatic conveying line; the conveying direction of the second automatic conveying line is perpendicular to the conveying direction of the first automatic conveying line; the grabbing system is arranged in the container and positioned at the tail end of the second automatic conveying line and above the first automatic conveying line; the tail end of the grabbing system is provided with a vacuum chuck; the first automatic conveying line and the second automatic conveying line are both provided with trays for placing wire reels; the first automatic conveying line and the second automatic conveying line are respectively provided with a detection unit for detecting whether the tray is conveyed to the lower end of the grabbing system; the container is provided with a first human-machine operation interface for selecting the type of the wire reel and setting the number of the wire reels; a discharge chute and a discharge port are arranged on the container, and the discharge chute is connected with the discharge port; the grabbing system sequentially grabs a set number of wire reels from the top and puts the wire reels into a discharge chute; after the wire reels on the corresponding conveying lines are sequentially grabbed, the first conveying line outputs the empty trays from the wire outlet, and conveys new trays to the grabbing system; the second automatic conveying line reversely outputs the empty trays from the second inlet, and forwards conveys the empty trays to the lower part of the grabbing system after new trays are placed; a recycling port is formed in the container, and a recycling system is arranged in the container to recycle the roller which uses up the welding wires; the control cabinet is electrically connected with the automatic logistics system, the grabbing system and the recovery system.
Compared with the prior art, the utility model, it is showing the advantage and is:
(1) the utility model discloses an automatic warehousing and storage system of wire reel, staff's automatic input need get the quantity of material, and the automatic ejection of compact action of accomplishing corresponding quantity wire reel of warehousing and storage system.
(2) The control system automatically sets the material taking upper limit of each person according to different production tasks, and the used quantity is automatically counted according to the counting roller of the recovery system, so that the intelligent management level of storage is improved.
Drawings
Fig. 1 is a schematic diagram of a forward three-dimensional structure of an automated warehousing system.
FIG. 2 is a schematic diagram of a reverse three-dimensional structure of an automated warehousing system.
Fig. 3 is a schematic view of the forward three-dimensional structure of the automated warehousing system with the containers removed.
Fig. 4 is a schematic view of an inverted three-dimensional structure of the automated warehousing system with the containers removed.
Fig. 5 is a schematic three-dimensional structure diagram of a profiling structure.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments.
With reference to fig. 1, the automatic wire reel warehousing system based on the container of the present invention includes a container 1, an automatic logistics system, a grabbing system, a recycling system, and a control cabinet 17;
two wire inlets and a wire outlet 11 are arranged on the container 1; the logistics system comprises a first automatic conveying line 4 and a second automatic conveying line 7; the initial end of the first automatic conveying line 4 enters the container 1 from the first wire inlet 13, and the tail end of the first automatic conveying line is output from the wire outlet 11; the starting end of the second automatic conveying line 7 is close to the first automatic conveying line 4 after entering the container 1 from the second inlet 9; the conveying direction of the second automatic conveying line 7 is perpendicular to the conveying direction of the first automatic conveying line 4; the grabbing system adopts a three-coordinate manipulator 14; the three-coordinate manipulator 14 is arranged in the container 1 and is positioned at the tail end of the second automatic conveying line 7 and above the first automatic conveying line 4; the moving directions of an X axis and a Y axis of the three-coordinate manipulator 14 are respectively parallel to the conveying directions of the first automatic conveying line 4 and the second automatic conveying line 7, and the moving direction of a Z axis is a vertical direction; the tail end of the three-coordinate manipulator 14 is provided with a vacuum chuck 19 for realizing grabbing of a welding wire disc (containing an outer package) through the sucking action of the vacuum chuck 19; a plurality of trays 18 are arranged on the first automatic conveying line 4 and used for placing common wire reels (with large using amount); the second automatic conveying line 7 is provided with a tray 23 for placing a special wire reel (with a small using amount); the first automatic conveying line 4 and the second automatic conveying line 7 are respectively provided with a detection unit (a laser or infrared sensor or a limit switch) for detecting whether the trays on the respective conveying lines are conveyed to the lower end of the three-coordinate manipulator 14 in place; when the trays are in place, the respective conveying lines stop; a certain number of wire reels 18 are stacked on the trays 18 and 23; a first human-machine operation interface 12 is arranged on the container 1 and used for selecting the type and the number of the wire reels; a discharge chute 12 and a discharge port 10 are arranged on the container 1, and the discharge chute 12 is connected with the discharge port 10; the three-coordinate manipulator 14 sequentially grabs a set number of wire reels from the tray 18 or the tray 23, and puts the wire reels into the discharge chute 12, so that the staff can take out the wire reels from the discharge port 10; after the wire reels on the tray 18 or the tray 23 are sequentially grabbed, the first conveying line outputs the empty tray 18 from the wire outlet 11 and conveys a new tray to the position below the three-coordinate manipulator 14; the second automatic conveying line 7 reversely outputs the empty tray 23 from the second incoming line 9, and conveys the empty tray 23 to the position below the three-coordinate manipulator 14 in the forward direction after a new tray 23 is placed again; a recycling port 3 is arranged on the container 1, and a recycling system is arranged in the container 1 to recycle the roller which uses up the welding wires; the control cabinet 17 is electrically connected with the automatic logistics system, the grabbing system and the recovery system to control the operation of the corresponding systems.
Further, the recovery system comprises a second human-machine operation interface 2, a recovery box 16, a sensor 20 and a profiling structure 22; the second man-machine operation interface 2 is arranged on the container 1 and used for inputting the recycling number of the rollers; the profiling structure member 22 is arranged at the recovery port 3; the profiling structural member 22 is provided with a notch 221 with a transverse I-shaped longitudinal section, and the shape of the notch is consistent with that of the roller; the notch 221 inclines towards the inner side of the container 1, so that the roller automatically slides to the recovery box 16 in the container 1 under the action of the gravity of the roller; the sensor 20 is arranged at the notch 221 of the profile structure 22 through the bracket 21 and is used for automatically detecting the thrown rollers and counting.
Further, the notch 221 is inclined at an angle of 30-60 ° to the inside of the container 1. Preferably 45.
Further, still be equipped with on the container 1 and retrieve mouth 6, retrieve mouth 6 and 16 upper ends of collection box link to each other, the staff of being convenient for retrieves the gyro wheel.
Furthermore, the container 1 is also provided with a repair opening 5, which is convenient for maintaining equipment in the container 1, especially when the control cabinet is arranged in the container 1.
The utility model discloses a wire reel automatic storage system, wire reel quantity on every tray is certain, and the wire reel of the first man-machine operation interface input quantity is snatched according to setting for the order to three coordinate manipulator, and puts into the blown down tank; after the previous tray is grabbed, the control cabinet controls the conveying line to output the tray, and inputs a new tray; and after the detection unit on the conveying line detects a new material releasing disc, the conveying line stops, the material supporting disc is conveyed in place, the three-coordinate manipulator continues to correspondingly take materials, and the steps are repeated in this way to finish corresponding material taking. And after the welding wires on the wire reel are used up, the rest rollers are thrown into the recovery box through the profiling structural part at the recovery port, and the sensors detect the rollers to count and display the rollers on a second human-machine operation interface. Meanwhile, the first human-machine operation interface is provided with the material taking upper limit value, the material taking upper limit quantity is set in advance according to different production task quantities, the used quantity is automatically counted according to the counting roller of the recovery system, and the intelligent management level of warehousing is improved.
Claims (7)
1. An automatic wire reel storage system based on a container is characterized by comprising a container (1), an automatic logistics system, a grabbing system, a recovery system and a control cabinet (17);
two wire inlets and a wire outlet (11) are arranged on the container (1); the logistics system comprises a first automatic conveying line (4) and a second automatic conveying line (7); the starting end of the first automatic conveying line (4) enters the container (1) from the first wire inlet (13), and the tail end of the first automatic conveying line is output from the wire outlet (11); the starting end of the second automatic conveying line (7) enters the container (1) from the second wire inlet (9), and the tail end of the second automatic conveying line is close to the first automatic conveying line (4); the conveying direction of the second automatic conveying line (7) is perpendicular to the conveying direction of the first automatic conveying line (4); the grabbing system is arranged in the container (1) and is positioned at the tail end of the second automatic conveying line (7) and above the first automatic conveying line (4); the tail end of the gripping system is provided with a vacuum chuck (19); the first automatic conveying line (4) and the second automatic conveying line (7) are respectively provided with a tray for placing a wire reel; the first automatic conveying line (4) and the second automatic conveying line (7) are respectively provided with a detection unit for detecting whether the tray is conveyed to the lower end of the grabbing system; a first human-machine operation interface is arranged on the container (1) and used for selecting the type of the wire reel and setting the number of the wire reels; a discharge chute (12) and a discharge port (10) are arranged on the container (1), and the discharge chute (12) is connected with the discharge port (10); the grabbing system sequentially grabs a set number of wire reels from the top and puts the wire reels into a discharge chute (12); after the wire reels on the corresponding conveying lines are sequentially grabbed, the first conveying line outputs the empty trays (18) from the wire outlet (11) and conveys new trays to the lower part of the grabbing system; the second automatic conveying line (7) reversely outputs the empty tray (23) from the second wire inlet (9), and forwards conveys the empty tray to the position below the grabbing system after a new tray (23) is placed; a recycling port (6) is formed in the container (1), and a recycling system is arranged in the container (1) to recycle the roller which uses up the welding wires; the control cabinet (17) is electrically connected with the automatic logistics system, the grabbing system and the recovery system.
2. The warehousing system according to claim 1, characterized in that the gripping system employs a three-coordinate manipulator (14), the moving directions of the X-axis and the Y-axis of the three-coordinate manipulator (14) are respectively parallel to the conveying directions of the first automatic conveying line (4) and the second automatic conveying line (7), and the moving direction of the Z-axis is a vertical direction.
3. Warehouse system according to claim 1, characterized in that it comprises a second human-machine interface (2), a recovery bin (16), a sensor (20), a profiling structure (22); the second man-machine operation interface (2) is arranged on the container 1 and used for inputting the recycling number of the rollers; the profiling structural part (22) is arranged at the recovery port (6); the profiling structural part (22) is provided with a notch (221) with a transverse I-shaped longitudinal section, and the shape of the notch is consistent with that of the roller; the notch (221) inclines towards the inner side of the container (1), so that the roller automatically slides to the recovery box (16) in the container (1) under the action of the gravity of the roller; the sensor (20) is arranged at a notch (221) of the profiling structure part (22) and is used for automatically detecting the thrown rollers and counting.
4. A warehousing system according to claim 3, characterized in that said notches (221) are inclined at an angle of 30-60 ° towards the inside of the container (1).
5. The warehousing system of claim 1, characterized in that said recovery mouth (6) is connected to the upper end of a recovery box (16).
6. Warehousing system according to claim 1, characterized in that the containers (1) are also provided with a rework opening (5).
7. The warehousing system of claim 1, wherein the detection unit is a laser sensor, an infrared sensor, or a limit switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921259677.1U CN210682009U (en) | 2019-08-05 | 2019-08-05 | Automatic wire reel warehousing system based on container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921259677.1U CN210682009U (en) | 2019-08-05 | 2019-08-05 | Automatic wire reel warehousing system based on container |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210682009U true CN210682009U (en) | 2020-06-05 |
Family
ID=70885262
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921259677.1U Active CN210682009U (en) | 2019-08-05 | 2019-08-05 | Automatic wire reel warehousing system based on container |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210682009U (en) |
-
2019
- 2019-08-05 CN CN201921259677.1U patent/CN210682009U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20201113 Address after: 222061 Jiangsu city of Lianyungang Province Lake Road No. 18 Patentee after: 716TH RESEARCH INSTITUTE OF CHINA SHIPBUILDING INDUSTRY Corp. Patentee after: CSIC Information Technology Co.,Ltd. Address before: 222061 Jiangsu city of Lianyungang Province Lake Road No. 18 Patentee before: 716TH RESEARCH INSTITUTE OF CHINA SHIPBUILDING INDUSTRY Corp. Patentee before: JIANGSU JARI TECHNOLOGY GROUP Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 222061 No.18, Shenghu Road, Lianyungang City, Jiangsu Province Patentee after: The 716th Research Institute of China Shipbuilding Corp. Patentee after: CSIC Information Technology Co.,Ltd. Address before: 222061 No.18, Shenghu Road, Lianyungang City, Jiangsu Province Patentee before: 716TH RESEARCH INSTITUTE OF CHINA SHIPBUILDING INDUSTRY Corp. Patentee before: CSIC Information Technology Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 222061 No.18, Shenghu Road, Lianyungang City, Jiangsu Province Patentee after: The 716th Research Institute of China Shipbuilding Corp. Patentee after: China Shipbuilding Digital Information Technology Co.,Ltd. Address before: 222061 No.18, Shenghu Road, Lianyungang City, Jiangsu Province Patentee before: The 716th Research Institute of China Shipbuilding Corp. Patentee before: CSIC Information Technology Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder |