CN210668092U

CN210668092U - Continuous type assembly platform is used in reactor processing production

Info

Publication number: CN210668092U
Application number: CN201922210677.9U
Authority: CN
Inventors: 张俊
Original assignee: Jiangsu Dachen Guantu Electric Technology Co Ltd
Current assignee: Jiangsu Dachen Guantu Electric Technology Co Ltd
Priority date: 2019-12-11
Filing date: 2019-12-11
Publication date: 2020-06-02
Anticipated expiration: 2029-12-11

Abstract

The utility model discloses a reactor processing production is with continuous type equipment platform, the loach carrying platform comprises a supporting fram, the lower extreme fixedly connected with strengthening rib of support frame, the upper end fixed mounting of support frame has the operation panel, both ends fixed mounting has the safe edge around the operation panel upper end, the front side rotation of operation panel upper end installs the wire winding seat, the fixed iron core groove of having seted up in upper end of wire winding seat, the front side fixed mounting that the upper end of operation panel is located the wire winding seat has the pneumatic cylinder, the lower extreme of operation panel is located the wire winding seat under fixed mounting has the gear box, the lower extreme fixed mounting of gear box has wire-wound motor. This continuous type assembly platform is used in reactor processing production can accomplish the automatic wire winding work of reactor iron core, and owing to be synchronous drive, and then has improved this assembly platform's wire winding synchronous uniformity greatly, and then has improved this assembly platform's job stabilization nature greatly.

Description

Continuous type assembly platform is used in reactor processing production

Technical Field

The utility model relates to a reactor technical field specifically is a reactor processing production is with continuous type equipment platform.

Background

Reactors, also called inductors, are electrical conductors that, when energized, generate a magnetic field in a certain spatial area occupied by a conductor, so that all electrical conductors capable of carrying current are inductive in the general sense.

The most important components of the reactor are the iron core and the coil wound outside the iron core, the installation steps of the two components are troublesome in the assembly of the reactor, the assembly of the general reactor is carried out on an assembly platform, and the existing assembly platform directly assembles the wound coil, thereby causing great troubles to transportation, having various processes and low working efficiency.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a reactor processing production is with continuous type equipment platform to it directly assembles the good coil of coiling directly to propose current equipment platform among the above-mentioned background art to solve, has caused very big trouble to the transportation, and the process is numerous and diverse, problem that work efficiency is low.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a reactor processing production is with continuous type equipment platform, includes the support frame, the lower extreme fixedly connected with strengthening rib of support frame, the upper end fixed mounting of support frame has the operation panel, both ends fixed mounting has the safe edge around the operation panel upper end, the front side of operation panel upper end is rotatory installs the wire winding seat, the fixed iron core groove of having seted up in upper end of wire winding seat, the front side fixed mounting that the upper end of operation panel is located the wire winding seat has the pneumatic cylinder, the lower extreme of operation panel is located the wire winding seat and is fixed mounting has the gear box under, the lower extreme fixed mounting of gear box has wire winding motor.

Preferably, the transmission end of the upper end of the winding motor upwards penetrates through the gear box and extends to the upper portion of the gear box, a driving gear is fixedly mounted on the outer side, located at the transmission end of the winding motor, of the gear box, a first driven gear is meshed with the left end of the driving gear, and a second driven gear is meshed with the right end of the driving gear.

Preferably, the upper end fixedly connected with activity post of the piston end of pneumatic cylinder, the upper end fixed mounting of activity post has the connection horizontal pole, the front end of connecting the horizontal pole extends to directly over the wire winding seat, the lower extreme fixed mounting who connects the horizontal pole front end has lower pressure disk.

Preferably, the lower extreme fixed connection groove that is provided with of wire winding seat, first driven gear upwards passes the gear box and extends to the top of gear box with the central axle head of second driven gear, the central axle head of first driven gear, second driven gear and the transmission shaft upper end fixed mounting of wire winding motor have the connecting block, connecting block and connection groove looks adaptation.

Preferably, bearings are fixedly mounted at the central shaft ends of the first driven gear and the second driven gear and at the joint of the transmission shaft of the winding motor and the gear box.

Preferably, the outer side of the upper part of the movable column is fixedly provided with a limiting ring below the connecting cross rod.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the continuous assembly platform for processing and producing the reactor has the advantages that the iron core and the coil are wound on the assembly platform directly, the coil does not need to be transported, the transportation risk can be greatly reduced, meanwhile, the assembly process can be reduced, the winding motor and the gear box are installed, the synchronous rotation of the winding seat is realized through the transmission connection of the driving gear, the first driven gear and the second driven gear, the automatic winding work of the iron core of the reactor can be completed by placing the iron core inside the iron core groove manually or through the mechanical arm, and the synchronous transmission is adopted, so that the synchronous winding uniformity of the assembly platform is greatly improved, and the working stability of the assembly platform is greatly improved;

2. according to the continuous assembling platform for processing and producing the reactor, the iron core can be vertically and stably fixed between the lower pressure plate and the winding seat by installing the hydraulic cylinder and the lower pressure plate, so that the winding stability of the assembling platform is greatly improved;

3. this reactor processing production is with continuous type assembly platform makes the winding seat be connected with the transmission end of gear box through connecting block and spread groove, and then has made things convenient for the change of winding seat greatly, and then is used for the wire winding of different iron cores, and then has improved this assembly platform's suitability greatly.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic view of a three-dimensional structure of the gear box of the present invention;

FIG. 3 is a schematic view of the sectional structure of the gear box of the present invention;

fig. 4 is the perspective structure diagram of the hydraulic cylinder of the present invention.

In the figure: 1. a support frame; 2. reinforcing ribs; 3. an operation table; 4. protecting edges; 5. a winding seat; 6. an iron core groove; 7. a hydraulic cylinder; 8. a gear case; 9. a winding motor; 10. a driving gear; 11. a first driven gear; 12. a second driven gear; 13. a movable post; 14. connecting the cross bars; 15. a lower platen; 16. connecting grooves; 17. connecting blocks; 18. a bearing; 19. a limit ring.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: the utility model provides a reactor processing production is with continuous type equipment platform, including support frame 1, the lower extreme fixedly connected with strengthening rib 2 of support frame 1, the upper end fixed mounting of support frame 1 has operation panel 3, both ends fixed mounting has safe edge 4 around the operation panel 3 upper end, the front side rotation of operation panel 3 upper end installs bobbin winder 5, iron core groove 6 has been seted up to bobbin winder 5's upper end is fixed, the front side fixed mounting that the upper end of operation panel 3 is located bobbin winder 5 has pneumatic cylinder 7, the lower extreme of operation panel 3 is located bobbin winder 5 under fixed mounting has gear box 8, the lower extreme fixed mounting of gear box 8 has wire-wound motor 9.

Further, the transmission end of winding motor 9 upper end upwards passes gear box 8 and extends to gear box 8's top, the outside fixed mounting that gear box 8's inside is located winding motor 9 transmission end has driving gear 10, the left end meshing of driving gear 10 is connected with first driven gear 11, the right-hand member meshing of driving gear 10 is connected with second driven gear 12, through installation winding motor 9 and gear box 8, and through driving gear 10, first driven gear 11 is connected with the synchronous rotation that realizes bobbin 5 with the transmission of second driven gear 12, and place the automatic wire winding work that the reactor iron core can be accomplished in the inside of iron core groove 6 with the iron core manual or through the arm, and because synchronous transmission, and then the wire winding synchronization homogeneity of this assembly platform has been improved greatly, and then the job stabilization nature of this assembly platform has been improved greatly.

Further, the upper end fixedly connected with activity post 13 of the piston end of pneumatic cylinder 7, the upper end fixed mounting of activity post 13 has the connection horizontal pole 14, the front end of connecting horizontal pole 14 extends to directly over wire winding seat 5, the lower extreme fixed mounting who connects the horizontal pole 14 front end has lower pressure disk 15, through installation pneumatic cylinder 7 and lower pressure disk 15, can be with the vertical and firm fixing of iron core under between pressure disk 15 and wire winding seat 5, and then improved this equipment platform's wire winding stability greatly.

Further, the fixed spread groove 16 that is provided with of lower extreme of bobbin base 5, first driven gear 11 upwards passes gear box 8 and extends to gear box 8's top with the central axle head of second driven gear 12, first driven gear 11, the central axle head of second driven gear 12 and the transmission shaft upper end fixed mounting of wire-wound motor 9 have connecting block 17, connecting

block

17 and 16 looks adaptations of spread groove, it is connected with gear box 8's transmission end to make bobbin base 5 through connecting block 17 and spread groove 16, and then made things convenient for the change of bobbin base 5 greatly, and then be used for the wire winding of different iron cores, and then improved this equipment platform's suitability greatly.

Further, bearings 18 are fixedly mounted at the connecting positions of the central shaft ends of the first driven gear 11 and the second driven gear 12 and the transmission shaft of the winding motor 9 and the gear box 8, the bearings 18 are mounted, transmission of the gear box 8 is facilitated, and friction generated between a transmission part and a fixed part is avoided.

Furthermore, the outside on activity post 13 upper portion is located the below fixed mounting who connects horizontal pole 14 and has spacing ring 19, through installation spacing ring 19, can avoid connecting horizontal pole 14 when pushing down with the upper end of pneumatic cylinder 7 bump and cause the damage, and then improve the operating stability of this pneumatic cylinder 7 greatly.

The working principle is as follows: firstly, selecting a proper winding seat 5 according to the type of an iron core of the reactor to be assembled, then placing the iron core inside an iron core groove 6 through manpower or a mechanical arm, starting a winding motor 9, further realizing synchronous winding action of the winding seat 5 through transmission of gears inside a gear box 8, directly lifting a hydraulic cylinder 7 after winding is finished, and directly completing assembly work at the upper end of the winding seat 5, storing assembly parts or installing a conveyor belt above the assembly parts in a space at the front end of the winding seat 5 at the upper end of an operating platform 3, further facilitating the installation of the reactor, realizing synchronous rotation of the winding seat 5 through the transmission connection of a driving gear 10, a first driven gear 11 and a second driven gear 12 by installing the winding motor 9 and the gear box 8, and manually placing the iron core or placing the mechanical arm inside the iron core groove 6 to complete automatic winding work of the iron core of the reactor, and because of synchronous transmission, the winding synchronization uniformity of the assembly platform is greatly improved, and the working stability of the assembly platform is greatly improved.

It should be finally noted that the above only serves to illustrate the technical solution of the present invention, and not to limit the scope of the present invention, and that simple modifications or equivalent replacements performed by those skilled in the art to the technical solution of the present invention do not depart from the spirit and scope of the technical solution of the present invention.

Claims

1. The utility model provides a reactor processing production is with continuous type equipment platform, includes the support frame, its characterized in that: the lower extreme fixedly connected with strengthening rib of support frame, the upper end fixed mounting of support frame has the operation panel, both ends fixed mounting has the safe edge around the operation panel upper end, the wire winding seat is installed in the front side rotation of operation panel upper end, the iron core groove has been seted up to the upper end of wire winding seat fixed, the front side fixed mounting that the upper end of operation panel is located the wire winding seat has the pneumatic cylinder, the lower extreme of operation panel is located the wire winding seat under fixed mounting have the gear box, the lower extreme fixed mounting of gear box has wire-wound motor.

2. The continuous assembly platform for processing and producing the reactor according to claim 1, wherein the assembly platform comprises: the transmission end of winding motor upper end upwards passes the gear box and extends to the top of gear box, the outside fixed mounting that the inside of gear box is located winding motor transmission end has the driving gear, the left end meshing of driving gear is connected with first driven gear, the right-hand member meshing of driving gear is connected with second driven gear.

3. The continuous assembly platform for processing and producing the reactor according to claim 1, wherein the assembly platform comprises: the upper end fixedly connected with activity post of the piston end of pneumatic cylinder, the upper end fixed mounting of activity post has the connection horizontal pole, the front end of connecting the horizontal pole extends to directly over the wire winding seat, the lower extreme fixed mounting who connects the horizontal pole front end has down the pressure disk.

4. The continuous assembly platform for processing and producing the reactor according to claim 2, wherein the assembly platform comprises: the lower extreme fixed connection groove that is provided with of wire winding seat, first driven gear upwards passes the gear box and extends to the top of gear box with the central axle head of second driven gear, the central axle head of first driven gear, second driven gear and winding motor's transmission shaft upper end fixed mounting have the connecting block, connecting block and connection groove looks adaptation.

5. The continuous assembly platform for processing and producing the reactor according to claim 4, wherein the assembly platform comprises: and bearings are fixedly arranged at the connecting parts of the central shaft ends of the first driven gear and the second driven gear and the transmission shaft of the winding motor and the gear box.

6. The continuous assembly platform for processing and producing the reactor according to claim 3, wherein the assembly platform comprises: and the outer side of the upper part of the movable column is fixedly provided with a limiting ring below the connecting cross rod.