CN216155187U

CN216155187U - Novel automatic coil winding machine

Info

Publication number: CN216155187U
Application number: CN202122083882.0U
Authority: CN
Inventors: 鲁伟
Original assignee: Shenzhen Santong Weiye Technology Co ltd
Current assignee: Shenzhen Santong Weiye Technology Co ltd
Priority date: 2021-08-31
Filing date: 2021-08-31
Publication date: 2022-04-01
Anticipated expiration: 2031-08-31

Abstract

The utility model relates to the technical field of inductance coil manufacturing, in particular to a novel automatic winding machine which comprises a base, wherein a first support frame is arranged on one side of the top of the base, a rotating shaft is rotatably connected to one side of the first support frame close to the top end, a connecting mechanism is rotatably connected to the other side of the first support frame close to the top end, coil clamps are arranged at one ends of the connecting mechanism close to the rotating shaft, the rotating shaft is fixedly connected with the coil clamps, a driving mechanism for driving the rotating shaft to rotate is arranged on the first support frame, and a traction mechanism is arranged on the other side of the top of the base.

Description

Novel automatic coil winding machine

Technical Field

The utility model relates to the technical field of inductance coil manufacturing, in particular to a novel automatic winding machine.

Background

The inductance coil is formed by winding a wire on an insulation tube in a circle, the wires are mutually insulated, the insulation tube can be hollow and can also contain an iron core or a magnetic powder core, the inductance coil is a device which works by utilizing the principle of electromagnetic induction, when current flows through one wire, a certain electromagnetic field can be generated around the wire, the wire of the electromagnetic field can generate an induction effect on the wire in the range of the electromagnetic field, the effect on the wire generating the electromagnetic field is called self-induction, namely, the changing current generated by the wire generates a changing magnetic field, and the magnetic field further influences the current in the wire; the effect on other conductors in this electromagnetic field range is called "mutual inductance".

The existing inductance coil is easy to cause uneven winding of copper wires when the winding is manufactured, so that gaps between the copper wires are large after the winding is finished, the quality of finished products is affected, and the existing inductance coil is troublesome in installation or when the coil is taken down, wastes time and labor, and is low in efficiency, so that the problem is improved by a novel automatic winding machine.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a novel automatic winding machine to solve the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme:

a novel automatic winding machine comprises a base, wherein a first support frame is installed on one side of the top of the base, a rotating shaft is rotatably connected to one side of the first support frame close to the top end, a connecting mechanism is rotatably connected to the other side of the first support frame close to the top end, coil clamps are arranged at one ends of the connecting mechanism close to the rotating shaft, the rotating shaft is fixedly connected with the coil clamps, a driving mechanism for driving the rotating shaft to rotate is arranged on the first support frame, and a traction mechanism is arranged on the other side of the top of the base;

traction mechanism includes second support frame, fixed plate, positive and negative motor, lead screw, removal seat and traction ring, the top at the base is installed to the second support frame, install the fixed plate on the lateral wall of second support frame, positive and negative motor is installed at the fixed plate top, the output of positive and negative motor runs through the second support frame lateral wall and is connected with the lead screw, the lead screw is kept away from the one end of positive and negative motor and is rotated with the second support frame and be connected, threaded connection has the removal seat on the lead screw, remove the seat top and install the traction ring.

Preferably, actuating mechanism is including following driving wheel, driving motor and action wheel, follow the one end that coil anchor clamps were kept away from to driving wheel fixed connection at the axis of rotation, driving motor installs the top at the base, driving motor's output is connected with the action wheel, the action wheel is connected through driving belt between with the follow driving wheel.

Preferably, a guide sliding rod is arranged below the screw rod, two ends of the guide sliding rod are fixedly connected with the second supporting frame, and the moving seat is connected with the guide sliding rod in a sliding mode.

Preferably, the touch blocks are installed on two sides of the movable base close to the bottom end, the touch sensors are installed on two sides of the inner portion of the second support frame, and the touch sensors and the two touch blocks are located on the same horizontal plane.

Preferably, a fixing frame is installed on one side, away from the first supporting frame, of the second supporting frame, and a wire assembly is arranged in the middle of the top of the fixing frame.

Preferably, the wire guiding assembly comprises a rectangular frame body arranged at the top of the fixing frame, a lower wire guiding wheel is arranged at the bottom end of the inside of the rectangular frame body, and an upper wire guiding wheel is arranged at the top end of the inside of the rectangular frame body.

Preferably, coupling mechanism includes sleeve, sliding sleeve, removal axle, arm-tie, limiting plate and reset spring, the sleeve rotates with first support frame to be connected, telescopic both ends center department all installs the sliding sleeve, two sliding connection has the removal axle between the sliding sleeve, it is close to inboard one end and the coil anchor clamps fixed connection of first support frame to remove the axle, it has the arm-tie to remove axle other end fixedly connected with, it has the limiting plate to remove epaxial sleeve internally mounted that lies in, a plurality of reset spring are installed along the equidistance of circumferencial direction between one side that the limiting plate is close to the arm-tie and the telescopic inside wall.

Compared with the prior art, the utility model has the beneficial effects that:

according to the utility model, the copper wire penetrates through the traction ring, when a coil is wound, the lead screw is driven to rotate by the forward and reverse rotating motor, so that the moving seat is driven to move back and forth on the lead screw, the winding position of the copper wire is adjusted, the winding uniformity is improved, when the touch block on the moving seat is contacted with the touch sensor, the controller controls the forward and reverse rotating motor to rotate reversely, so that the moving seat can move back and forth on the lead screw in a reciprocating mode, the multilayer uniform winding of the inductance coil is facilitated, the pull plate is moved outwards after the winding of the inductance coil is finished, so that the moving shaft drives the coil clamp to move in a direction far away from the coil, and the inductance coil is convenient to disassemble.

Drawings

FIG. 1 is a schematic view of the overall structure of a novel automatic coil winding machine according to the present invention;

FIG. 2 is a schematic structural view of a traction mechanism of the novel automatic winding machine of the present invention;

FIG. 3 is a front view of a drawing mechanism of the novel automatic winding machine of the present invention;

FIG. 4 is a schematic structural view of a connecting mechanism of a novel automatic coil winding machine according to the present invention;

fig. 5 is a schematic view of a wire assembly structure of a novel automatic wire winding machine according to the present invention.

In the figure: 1. a base; 2. a first support frame; 3. a rotating shaft; 4. a driven wheel; 5. a drive motor; 6. a driving wheel; 7. a drive belt; 8. a connecting mechanism; 801. a sleeve; 802. a sliding sleeve; 803. a movable shaft; 804. pulling a plate; 805. a limiting plate; 806. a return spring; 9. a coil clamp; 10. a traction mechanism; 1001. a second support frame; 1002. a fixing plate; 1003. a positive and negative rotation motor; 1004. a screw rod; 1005. a movable seat; 1006. a traction ring; 1007. a guide slide bar; 1008. a touch sensor; 1009. a touch block; 11. a fixed mount; 12. a wire assembly; 1201. a rectangular frame body; 1202. a lower wire guide wheel; 1203. and an upper wire guide wheel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.

To facilitate an understanding of the utility model, the utility model will now be described more fully with reference to the accompanying drawings. Several embodiments of the utility model are presented in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the utility model herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

Referring to fig. 1-5, the present invention provides a technical solution:

a novel automatic winding machine comprises a base 1, wherein a first support frame 2 is installed on one side of the top of the base 1, a rotating shaft 3 is rotatably connected to one side of the first support frame 2 close to the top, a connecting mechanism 8 is rotatably connected to the other side of the first support frame 2 close to the top, coil clamps 9 are arranged at one ends of the connecting mechanism 8 close to the rotating shaft 3, the rotating shaft 3 is fixedly connected with the coil clamps 9, a driving mechanism for driving the rotating shaft 3 to rotate is arranged on the first support frame 2, and a traction mechanism 10 is arranged on the other side of the top of the base 1;

the traction mechanism 10 comprises a second support frame 1001, a fixing plate 1002, a positive and negative rotation motor 1003, a screw rod 1004, a movable seat 1005 and a traction ring 1006, the second support frame 1001 is installed on the top of the base 1, the fixing plate 1002 is installed on the outer side wall of the second support frame 1001, the positive and negative rotation motor 1003 is installed on the top of the fixing plate 1002, the output end of the positive and negative rotation motor 1003 penetrates through the side wall of the second support frame 1001 and is connected with the screw rod 1004, one end of the screw rod 1004 far away from the positive and negative rotation motor 1003 is rotatably connected with the second support frame 1001, the movable seat 1005 is connected with the screw rod 1004 in a threaded manner, the traction ring 1006 is installed on the top of the movable seat 1005, a coil is conveniently fixed through two coil clamps 9, then a copper wire passes through the traction ring 1006, when the coil is wound, the screw rod 1004 is driven to rotate by the positive and negative rotation motor 1003, so as to drive the movable seat 1005 to move back and forth on the screw rod 1004 and forth, and back, and forth, and back of the traction ring 1006 is adjusted, the uniformity of the winding is improved.

In this embodiment, please refer to fig. 1, the driving mechanism includes from driving wheel 4, driving motor 5 and action wheel 6, from 4 fixed connection of driving wheel in the one end of axis of rotation 3 away from coil anchor clamps 9, driving motor 5 installs the top at base 1, driving motor 5's output is connected with action wheel 6, action wheel 6 and from being connected through driving belt 7 between the driving wheel 4, thereby rotate through motor drive action wheel 6, thereby it rotates from driving wheel 4 and axis of rotation to drive through driving belt 7, accomplish the automatic wire winding of inductance coils.

In this embodiment, referring to fig. 2 and 3, a guide slide bar 1007 is disposed below the screw 1004, two ends of the guide slide bar 1007 are fixedly connected to the second support frame 1001, and the moving base 1005 is slidably connected to the guide slide bar 1007, so as to improve the moving stability of the moving base 1005.

In this embodiment, referring to fig. 2 and 3, the touch blocks 1009 are respectively installed on two sides of the moving base 1005 near the bottom end, the touch sensors 1008 are respectively installed on two sides of the inside of the second supporting frame 1001, the two touch sensors 1008 and the two touch blocks 1009 are located on the same horizontal plane, and when the touch blocks 1009 on the moving base 1005 contact the touch sensors 1008, the controller controls the forward and reverse rotation motor 1003 to rotate reversely, so that the moving base 1005 reciprocates back and forth on the lead screw 1004, thereby facilitating the multi-layer uniform winding of the inductance coil.

In this embodiment, referring to fig. 1 and 5, a fixing frame 11 is installed on one side of the second supporting frame 1001, which is far away from the first supporting frame 2, a wire guiding assembly 12 is disposed at a middle position of the top of the fixing frame 11, the wire guiding assembly 12 includes a rectangular frame 1201 installed at the top of the fixing frame 11, a lower wire guiding wheel 1202 is installed at the bottom end inside the rectangular frame 1201, an upper wire guiding wheel 1203 is installed at the top end inside the rectangular frame 1201, a copper wire passes through between the upper wire guiding wheel 1203 and the lower wire guiding wheel 1202, and stability of copper wire transportation is improved.

In this embodiment, referring to fig. 4, the connection mechanism 8 includes a sleeve 801, sliding sleeves 802, moving shafts 803, pulling plates 804, a limiting plate 805 and return springs 806, the sleeve 801 is rotatably connected to the first support frame 2, the sliding sleeves 802 are respectively installed at centers of two ends of the sleeve 801, the moving shafts 803 are slidably connected between the two sliding sleeves 802, one end of the moving shaft 803 close to the inner side of the first support frame 2 is fixedly connected to the coil clamp 9, the other end of the moving shaft 803 is fixedly connected to the pulling plate 804, the limiting plate 805 is installed inside the sleeve 801 on the moving shaft 803, a plurality of return springs 806 are installed between one side of the limiting plate 805 close to the pulling plate 804 and the inner side wall of the sleeve 801 at equal intervals along the circumferential direction, after the winding of the inductor coil is completed, the pulling plate 804 is moved outward, so that the moving shaft 803 drives the coil clamp 9 to move away from the coil, thereby facilitating the dismounting of the inductor coil, during installation, the coil is fixed by the coil clamp 9 under the elastic action of the return spring 806, so that the inductance coil can be quickly installed and detached, and the production efficiency is improved.

The working principle of the utility model is as follows: the electric control elements in the utility model are all electrically connected with an external controller, when in use, a copper wire passes through the space between the upper wire guide wheel 1203 and the lower wire guide wheel 1202 to improve the stability of copper wire transmission, then the copper wire passes through the traction ring 1006 and is wound on a coil, the driving wheel 6 is driven by the motor to rotate, the driven wheel 4 and the rotating shaft are driven to rotate through the transmission belt 7 to finish automatic winding of an inductance coil, when the coil is wound, the lead screw 1004 is driven to rotate through the forward and reverse rotating motor 1003 to drive the movable seat 1005 to move back and forth on the lead screw 1004, the winding position of the copper wire is adjusted, the uniformity of winding is improved, when the touch block 1009 on the movable seat 1005 is contacted with the touch sensor 1008, the controller controls the forward and reverse rotating motor 1003 to reversely rotate so that the movable seat can reciprocate back and forth on the lead screw 1005, thus facilitating multilayer uniform winding of the inductance coil, after the winding of the inductance coil is finished, move to the outside through with arm-tie 804 for moving shaft 803 drives coil anchor clamps 9 and removes to the direction of keeping away from the coil, thereby be convenient for inductance coils's dismantlement, during the installation, make coil anchor clamps 9 fixed the coil through reset spring 806's elastic reaction, thereby be convenient for inductance coils's quick installation and dismantlement improve production efficiency.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a novel automatic coil winding machine, includes base (1), its characterized in that: a first support frame (2) is installed on one side of the top of the base (1), a rotating shaft (3) is rotatably connected to one side of the first support frame (2) close to the top, a connecting mechanism (8) is rotatably connected to the other side of the first support frame (2) close to the top, coil clamps (9) are arranged at one ends of the connecting mechanism (8) close to the rotating shaft (3), the rotating shaft (3) is fixedly connected with the coil clamps (9), a driving mechanism for driving the rotating shaft (3) to rotate is arranged on the first support frame (2), and a traction mechanism (10) is arranged on the other side of the top of the base (1);

traction mechanism (10) include second support frame (1001), fixed plate (1002), positive reverse motor (1003), lead screw (1004), remove seat (1005) and traction ring (1006), the top at base (1) is installed in second support frame (1001), install fixed plate (1002) on the lateral wall of second support frame (1001), positive reverse motor (1003) is installed at fixed plate (1002) top, the output of positive reverse motor (1003) runs through second support frame (1001) lateral wall and is connected with lead screw (1004), the one end that positive reverse motor (1003) was kept away from in lead screw (1004) rotates with second support frame (1001) and is connected, threaded connection has removal seat (1005) on lead screw (1004), traction ring (1006) are installed at removal seat (1005) top.

2. The novel automatic winding machine according to claim 1, characterized in that: actuating mechanism is including following driving wheel (4), driving motor (5) and action wheel (6), keep away from the one end of coil anchor clamps (9) from driving wheel (4) fixed connection in axis of rotation (3), the top at base (1) is installed in driving motor (5), the output of driving motor (5) is connected with action wheel (6), action wheel (6) and follow are connected through driving belt (7) between driving wheel (4).

3. The novel automatic winding machine according to claim 1, characterized in that: a guide sliding rod (1007) is arranged below the screw rod (1004), two ends of the guide sliding rod (1007) are fixedly connected with the second supporting frame (1001), and the moving seat (1005) is connected with the guide sliding rod (1007) in a sliding mode.

4. The novel automatic winding machine according to claim 1, characterized in that: move seat (1005) and all install touch block (1009) near the both sides of bottom department, touch sensor (1008) are all installed to the inside both sides of second support frame (1001), two touch sensor (1008) are located same horizontal plane with two touch block (1009).

5. The novel automatic winding machine according to claim 1, characterized in that: a fixing frame (11) is installed on one side, away from the first supporting frame (2), of the second supporting frame (1001), and a wire assembly (12) is arranged in the middle of the top of the fixing frame (11).

6. The novel automatic winding machine according to claim 5, characterized in that: the wire assembly (12) comprises a rectangular frame body (1201) installed at the top of the fixed frame (11), a lower wire guiding wheel (1202) is installed at the bottom end of the inside of the rectangular frame body (1201), and an upper wire guiding wheel (1203) is installed at the top end of the inside of the rectangular frame body (1201).

7. The novel automatic winding machine according to claim 1, characterized in that: coupling mechanism (8) include sleeve (801), sliding sleeve (802), removal axle (803), arm-tie (804), limiting plate (805) and reset spring (806), sleeve (801) are rotated with first support frame (2) and are connected, sliding sleeve (802) are all installed at the both ends center department of sleeve (801), two sliding connection has removal axle (803) between sliding sleeve (802), remove axle (803) and be close to the inboard one end of first support frame (2) and coil anchor clamps (9) fixed connection, remove axle (803) other end fixedly connected with arm-tie (804), it has limiting plate (805) to lie in sleeve (801) internally mounted on removal axle (803), equidistant a plurality of reset spring (806) of installing along the circumferencial direction between one side that limiting plate (805) are close to arm-tie (804) and the inside wall of sleeve (801).