CN218525446U

CN218525446U - Winding device for producing inductance coil

Info

Publication number: CN218525446U
Application number: CN202222005961.4U
Authority: CN
Inventors: 李涛
Original assignee: Individual
Current assignee: Hunan Mingju Electronic Technology Co ltd
Priority date: 2022-08-01
Filing date: 2022-08-01
Publication date: 2023-02-24
Anticipated expiration: 2032-08-01

Abstract

The utility model discloses a winding device is used in inductance coils production relates to inductance coils spooling equipment technical field, and the less hole that the winding device to current loop coil mainly used C type change and enameled wire coil to be not suitable for ring shape work piece just needs artifical manual wire winding, reduces inductance coils production efficiency's problem, now proposes following scheme, and it includes workstation and first clamp wheel mechanism, workstation top fixed mounting has the fixing base and is the chute seat of symmetric distribution, chute seat top slidable mounting has first clamp wheel mechanism, fixing base top fixed mounting has the second to press from both sides wheel mechanism, two first clamp wheel mechanism is triangular distribution with second clamp wheel mechanism. The utility model discloses can be applicable to not the ring shape work piece of equidimension, carry out the operation of pull-up lower hook to the enameled wire section simultaneously, make the enameled wire around the ring, improve inductance coils production efficiency, reduce inductance coils production process's cost of labor.

Description

Winding device is used in inductance coil production

Technical Field

The utility model relates to an inductance coils spooling equipment technical field especially relates to a winding device is used in inductance coils production.

Background

The coil is formed by winding wires around an insulating tube in a circle, the wires are insulated from each other, and the insulating tube can be hollow and can also contain an iron core or a magnetic powder core. An inductor is a device that operates using the principle of electromagnetic induction. When current flows through a wire, a certain electromagnetic field is generated around the wire, and the wire of the electromagnetic field induces the wire in the range of the electromagnetic field. The action on the wire itself generating the electromagnetic field is called self-induction, namely, the changing current generated by the wire itself generates a changing magnetic field, and the magnetic field further influences the current in the wire; the effect on other conductors in this electromagnetic field range is called mutual inductance.

Current loop coil's winding device mainly uses the C type change to add enameled wire coil, the breach of C type change can pass in and out ring type product, still be equipped with an enameled wire coil on the C type change and wind the semicircle in advance and press from both sides tight end of a thread, the enameled wire is along with on the rotation round circle winding ring of C type change, but the hole when ring shape work piece is little to certain degree, when no longer being fit for the C type change wire winding, just need artifical use to collude the line needle and carry out manual wire winding, lead to inductance coil production efficiency lower, increase inductance coil production process's cost of labor. Therefore, in order to solve such problems, we propose a winding device for producing an inductance coil.

SUMMERY OF THE UTILITY MODEL

The utility model provides a winding device is used in inductance coils production, the less hole that the winding device of having solved current ring coil mainly used C type change and enameled wire coil to be not suitable for ring shape work piece just needs artifical manual wire winding, reduces inductance coils production efficiency's problem.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides a winding device is used in inductance coil production, includes workstation and first clamp wheel mechanism, workstation top fixed mounting has the fixing base and is the spout seat of symmetric distribution, spout seat top slidable mounting has first clamp wheel mechanism, fixing base top fixed mounting has the second to press from both sides wheel mechanism, two first clamp wheel mechanism is triangular distribution with second clamp wheel mechanism, workstation top fixed mounting has first cylinder, first cylinder telescopic link top fixed mounting has the backup pad, backup pad top fixed mounting has the second cylinder, second cylinder telescopic link tip fixed mounting has the horizon bar, workstation bottom fixed mounting has the mount, mount top fixed mounting has the third cylinder, third cylinder telescopic link top slides and runs through workstation fixed mounting has vertical pole, the horizon bar tip and the equal fixed mounting in vertical pole top have the line taker, the horizon bar be equipped with vertical pole assorted activity chamber.

Preferably, first clamp wheel mechanism is the same with second clamp wheel mechanism structure, first clamp wheel mechanism includes that motor cabinet and gyro wheel press from both sides, the inside fixed mounting of motor cabinet has servo motor, servo motor's output shaft extends to the fixed cover in motor cabinet top and is equipped with the gyro wheel and presss from both sides.

Preferably, the circumference lateral wall fixed cover of gyro wheel clamp is equipped with the rubber pad, spout seat top fixed mounting has hydraulic telescoping rod, hydraulic telescoping rod tip and motor cabinet fixed connection.

Preferably, the wire taking device comprises a support and a cross rod, the support is of a '21274', the inner wall of the support is rotatably provided with the cross rod, and a torsion spring is arranged between the cross rod and the inner wall of the support.

Preferably, the inner wall of the support is fixedly provided with a limiting block close to the opening, and the limiting block is attached to the cross rod.

Preferably, the top end of the workbench is fixedly provided with symmetrically distributed guide rods, and the guide rods penetrate through the supporting plate in a sliding manner.

The utility model has the advantages that:

1. the two first clamping wheel mechanisms are pushed to move along the sliding groove seat by starting the hydraulic telescopic rod, so that the two first clamping wheel mechanisms and the second clamping wheel mechanism clamp rings with different sizes, the servo motor drives the roller clamps to rotate, and the three roller clamps drive the rings to rotate.

2. Can drive the horizon bar through first cylinder and second cylinder and reciprocate and horizontal migration, the third cylinder drives vertical pole and moves down, realizes the function to the upper pull lower hook of enameled wire, repeats above-mentioned step, along with the ring rotates, can wind the enameled wire round circle on the ring.

In conclusion, the device can be suitable for circular workpieces of different sizes, and meanwhile, the enameled wire section is pulled up and hooked down, so that the enameled wire is wound on a circular ring, the production efficiency of the inductance coil is improved, and the labor cost in the production process of the inductance coil is reduced.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is a top view of the present invention;

fig. 3 is a top view of the working table of the present invention;

fig. 4 is a schematic structural view of the thread taker of the present invention;

fig. 5 is a sectional view of the first pinch roller mechanism of the present invention.

The reference numbers in the figures: 1. a work table; 2. a chute seat; 201. a hydraulic telescopic rod; 3. a fixed seat; 4. a first pinch roller mechanism; 401. a motor base; 402. a servo motor; 403. a roller clamp; 404. a rubber pad; 5. a second pinch roller mechanism; 6. a first cylinder; 7. a support plate; 8. a second cylinder; 9. a horizontal bar; 10. a wire taking device; 1001. a support; 1002. a cross bar; 1003. a torsion spring; 1004. a limiting block; 11. a movable cavity; 12. a fixed mount; 13. a third cylinder; 14. a vertical rod; 15. a guide rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1-3, a winding device for inductance coil production comprises a workbench 1 and first clamping wheel mechanisms 4, wherein a fixed seat 3 and sliding groove seats 2 which are symmetrically distributed are fixedly mounted at the top end of the workbench 1, the first clamping wheel mechanisms 4 are slidably mounted at the top ends of the sliding groove seats 2, second clamping wheel mechanisms 5 are fixedly mounted at the top ends of the fixed seat 3, and the two first clamping wheel mechanisms 4 and the second clamping wheel mechanisms 5 are distributed in a triangular mode.

1 top fixed mounting of workstation has

first cylinder

6, 6 telescopic link top fixed mounting of first cylinder has

backup pad

7, 1 top fixed mounting of workstation has guide bar 15 that is the symmetric distribution, two guide bar 15 slide and run through backup pad 7, guide bar 15 is convenient for the steady removal of

backup pad

7, 7 top fixed mounting of backup pad have

second cylinder

8, 8 telescopic link tip fixed mounting of second cylinder have

horizon bar

9, 1 bottom fixed mounting of workstation has

mount

12, 12 top fixed mounting of mount has

third cylinder

13, 13 telescopic link tops of third cylinder slide and run through 1 fixed mounting of workstation have

vertical pole

14, 9 tip of horizon bar and the equal fixed mounting in vertical pole 14 top have wire taker 10, horizon bar 9 is equipped with 14 assorted movable chamber 11 with vertical pole, movable chamber 11 is convenient for vertical pole 14 and wire taker 10 to pass, be convenient for get the enameled wire down hook.

Referring to fig. 4, the wire extractor 10 comprises a support 1001 and a cross rod 1002, the support 1001 is of a '21274', one end of an enameled wire can conveniently penetrate through the support 1001, the inner wall of the support 1001 is rotatably provided with the cross rod 1002, a torsion spring 1003 is arranged between the cross rod 1002 and the inner wall of the support 1001, the torsion spring 1003 and the cross rod 1002 can close the wire extractor 10 to conveniently grab the enameled wire, the inner wall of the support 1001 is fixedly provided with a limit block 1004 close to an opening, the limit block 1004 is attached to the cross rod 1002, and the limit block 1004 limits the cross rod 1002 to facilitate the closing of the cross rod 1002 and the support 1001.

Referring to fig. 5, first clamp wheel mechanism 4 is the same with second clamp wheel mechanism 5 structure, first clamp wheel mechanism 4 includes motor cabinet 401 and gyro wheel clamp 403, the inside fixed mounting of motor cabinet 401 has servo motor 402, servo motor 402's output shaft extends to the fixed cover in motor cabinet 401 top and is equipped with gyro wheel clamp 403, the fixed cover of circumference lateral wall of gyro wheel clamp 403 is equipped with rubber pad 404, rubber pad 404 can protect the ring, can contract after the ring wire winding simultaneously, make gyro wheel clamp 403 can laminate and drive the ring and rotate, 2 top fixed mountings of spout seat have hydraulic telescoping rod 201, hydraulic telescoping rod 201 tip and motor cabinet 401 fixed connection.

When the device is used, firstly, enameled wires are added with 2% -5% of the reserved length required by a product for fixed-length cutting, the circular rings of the inductance coil are placed on the two first clamping wheel mechanisms 4 and the second clamping wheel mechanism 5, the hydraulic telescopic rod 201 is started to push the two first clamping wheel mechanisms 4 to move along the sliding groove seat 2, so that the two first clamping wheel mechanisms 4 and the second clamping wheel mechanism 5 clamp the circular rings to pre-wind the enameled wire section for half circle and clamp the wire head, the servo motor 402 drives the roller clamps 403 to rotate, the three roller clamps 403 drive the circular rings to rotate, the first air cylinder 6 drives the supporting plate 7 to move upwards, the second air cylinder 8 drives the horizontal rod 9 to extend, the wire taking device 10 of the horizontal rod 9 presses the enameled wires, so that the enameled wires and the movable cavity 11 are positioned above the circular ring hole, the third air cylinder 13 drives the vertical rod 14 to move upwards, in the process that the wire taking device 10 of the vertical rod 14 moves upwards, the enameled wire firstly pushes the cross rod 1002 to enter the support 1001, then the torsional spring 1003 drives the cross rod 1002 to close, the third cylinder 13 drives the vertical rod 14 to move downwards, the wire taking device 10 of the vertical rod 14 drives one end of the enameled wire to penetrate through a circular ring hole, the second cylinder 8 firstly drives the horizontal rod 9 to retract, the first cylinder 6 drives the supporting plate 7 to move downwards so that the horizontal rod 9 is located below the circular ring, the second cylinder 8 then drives the horizontal rod 9 to move so that the enameled wire enters the wire taking device 10 of the horizontal rod 9, the second cylinder 8 retracts again, the first cylinder 6 drives the supporting plate 7 to move upwards to drive the enameled wire to return to the upper portion of the circular ring, the function of pulling up and pulling down the enameled wire is achieved, the steps are repeated, and the enameled wire can be wound on the circular ring in a circle along with the rotation of the circular ring.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. A winding device for producing an inductance coil comprises a workbench (1) and a first clamping wheel mechanism (4), it is characterized in that a fixed seat (3) and symmetrically distributed chute seats (2) are fixedly arranged at the top end of the workbench (1), a first clamping wheel mechanism (4) is arranged at the top end of the sliding groove seat (2) in a sliding way, a second pinch roller mechanism (5) is fixedly arranged at the top end of the fixed seat (3), the two first pinch roller mechanisms (4) and the second pinch roller mechanism (5) are distributed in a triangular shape, a first cylinder (6) is fixedly arranged at the top end of the workbench (1), a supporting plate (7) is fixedly arranged at the top end of the telescopic rod of the first cylinder (6), a second cylinder (8) is fixedly arranged at the top end of the supporting plate (7), a horizontal rod (9) is fixedly arranged at the end part of the telescopic rod of the second cylinder (8), a fixed frame (12) is fixedly arranged at the bottom end of the workbench (1), a third cylinder (13) is fixedly arranged at the top end of the fixed frame (12), the top end of a telescopic rod of the third cylinder (13) penetrates through the workbench (1) in a sliding manner and is fixedly provided with a vertical rod (14), the end part of the horizontal rod (9) and the top end of the vertical rod (14) are both fixedly provided with a thread taking device (10), the horizontal rod (9) is provided with a movable cavity (11) matched with the vertical rod (14).

2. The winding device for the production of the inductance coil is characterized in that the first clamping wheel mechanism (4) and the second clamping wheel mechanism (5) have the same structure, the first clamping wheel mechanism (4) comprises a motor base (401) and a roller clamp (403), a servo motor (402) is fixedly installed in the motor base (401), and an output shaft of the servo motor (402) extends to the top end of the motor base (401) and is fixedly sleeved with the roller clamp (403).

3. The winding device for producing the inductance coil is characterized in that a rubber pad (404) is fixedly sleeved on the circumferential side wall of the roller clamp (403), a hydraulic telescopic rod (201) is fixedly mounted at the top end of the sliding groove seat (2), and the end part of the hydraulic telescopic rod (201) is fixedly connected with a motor seat (401).

4. The winding device for the production of the inductance coil is characterized in that the wire taking device (10) comprises a bracket (1001) and a cross rod (1002), the bracket (1001) is in a '21274'.

5. The winding device for producing the inductance coil is characterized in that a limit block (1004) is fixedly arranged on the inner wall of the support (1001) close to the opening, and the limit block (1004) is attached to the cross rod (1002).

6. The winding device for the production of the inductance coil is characterized in that guide rods (15) which are symmetrically distributed are fixedly installed at the top end of the workbench (1), and the two guide rods (15) penetrate through the support plate (7) in a sliding mode.