CN210666908U - Automatic counting device for electronic components - Google Patents
Automatic counting device for electronic components Download PDFInfo
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- CN210666908U CN210666908U CN201921523080.3U CN201921523080U CN210666908U CN 210666908 U CN210666908 U CN 210666908U CN 201921523080 U CN201921523080 U CN 201921523080U CN 210666908 U CN210666908 U CN 210666908U
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Abstract
The utility model discloses an electronic components automatic counting device, include: the system comprises a counting platform, a vibration generator, a light source, an industrial camera, a gantry support and a computer; the counting platform comprises a platform body and a base arranged at the bottom of the platform body, and the platform body is used for bearing and separating electronic components; the vibration generator is in contact with the platform body and electrically connected with the computer, and the vibration generator is used for driving the platform body to vibrate so as to separate the overlapped electronic components; the base is provided with a slide rail, and the light source is arranged on the base in a sliding manner and used for providing light; the vertical rod of the gantry support is arranged on the base, and the cross rod of the gantry support is provided with a slide rail; the industrial camera is arranged on the cross bar in a sliding mode and used for shooting images of the electronic components; the computer is electrically connected with the counting platform; the industrial camera is electrically connected with a computer, and the computer can receive the image of the electronic components shot by the industrial camera and identify the number of the electronic components in the image.
Description
Technical Field
The utility model relates to an electronic components count field especially indicates an electronic components automatic counting device.
Background
The counting of the electronic components has important significance in the production and detection of the electronic components, such as the statistics of the yield and the qualification rate of the electronic components. At present, manual counting is mostly adopted, the manual counting has higher requirements on the device familiarity and the counting proficiency of counting personnel, the problems of low counting precision and low counting efficiency exist, and the method is particularly remarkable in the counting of small easily-overlapped components.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model aims at providing an electronic components automatic counting device that can high-efficient quick accurate calculation electronic components quantity.
Based on above-mentioned purpose the utility model provides an electronic components automatic counting device, include: the system comprises a counting platform, a vibration generator, a light source, an industrial camera, a gantry support and a computer;
the counting platform comprises a platform body and a base arranged at the bottom of the platform body, and the platform body is used for bearing and separating electronic components; the vibration generator is in contact with the platform body, electrically connected with the computer and used for driving the platform body to vibrate so as to separate overlapped electronic components; the base is provided with a slide rail, and the light source is arranged on the base in a sliding manner and used for providing light; the vertical rod of the gantry support is arranged on the base, and the cross rod of the gantry support is provided with a slide rail; the industrial camera is arranged on the cross rod in a sliding mode and used for shooting images of the electronic components; the computer is electrically connected with the counting platform; the industrial camera is electrically connected with the computer, and the computer can receive the images of the electronic components shot by the industrial camera and identify the number of the electronic components in the images.
In one embodiment, the platform further comprises a containing box with a cavity, wherein the containing box is connected with the platform body; the accommodating box comprises a box body and a box cover detachably connected with the box body; an opening is formed above the box body to form a cavity, and the area of the cavity is matched with the field of view of the industrial camera; the lateral wall of box body is provided with the location muscle, the inside wall of lid correspond be provided with location muscle complex positioning groove.
In one embodiment, a plurality of accommodating grooves are formed in the platform body, the accommodating grooves are used for accommodating different types of electronic components respectively, and the area of each accommodating groove is matched with the field of view of the industrial camera.
In one embodiment, the system further comprises a lora wireless transmission module, and the computer and the vibration generator perform data interaction through the lora wireless transmission module.
In one embodiment, the industrial camera comprises a shell, the angle adjusting support comprises a rotating piece, a connecting piece and a supporting piece, the rotating piece is clamped on the shell and connected with the supporting piece through the connecting piece, and the supporting piece is in threaded connection with the cross rod.
In one embodiment, the vertical rod is a telescopic rod, and the telescopic rod is provided with a locking bolt for fixing the length of the telescopic rod.
In one embodiment, the counting platform further comprises a dust cover for closing the counting platform, and the dust cover is connected to the upper end of the platform body through a hinge, wherein two leaves can move relatively in the vertical direction.
From the above, the automatic counting device for electronic components provided by the utility model can separate the electronic components into single components by bearing the electronic components through the counting platform and arranging the vibration generator, so that the overlapping of the electronic components can be avoided, and the inaccurate counting result caused by the overlapping of the electronic components can be effectively avoided; the cooperation slides in count platform top and sets up the industry camera and slide at the base of count platform and set up the light source, can the multi-angle shoot the electronic components of treating the count of different grade type to can adjust the position of light source according to electronic components's different grade type, thereby more accurate shooting electronic components's image, further improve the accuracy of reading image statistics device number and the adaptability to the light source of different electronic components through the computer.
Drawings
Fig. 1 is a first schematic diagram of an automatic counting device for electronic components according to an embodiment of the present invention;
fig. 2 is a second schematic diagram of the automatic counting device for electronic components according to the embodiment of the present invention;
FIG. 3 is a schematic view of a containment case of an embodiment of the present invention;
fig. 4 is a schematic diagram of the angle modulation support of the embodiment of the present invention.
Among them, light source 100, industrial camera 200, vertical rod 310, horizontal rod 320, computer 400, platform body 510, base 520, vibration generator 600, containing box 710, box 711, box cover 712, containing groove 720, angle modulation bracket 800, rotating part 810, connecting part 820 and supporting part 830.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings.
Referring to fig. 1, the present invention provides an automatic counting device for electronic components, including: a counting platform, a vibration generator 600, a light source 100, an industrial camera 200, a gantry support and a computer 400;
the counting platform comprises a platform body 510 and a base 520 arranged at the bottom of the platform body 510, wherein the platform body 510 is used for bearing and separating electronic components; the vibration generator 600 is in contact with the platform body 510, the vibration generator 600 is electrically connected with the computer 400, and the vibration generator 600 is used for driving the platform body 510 to vibrate, so as to separate the overlapped electronic components; a slide rail is arranged on the base 520, and the light source 100 is slidably arranged on the base 520 and used for providing light; the vertical rods 310 of the gantry support are arranged on the base 520, and the cross rods 320 of the gantry support are provided with slide rails; the industrial camera 200 is slidably arranged on the cross bar 320 and used for shooting images of electronic components; the industrial camera 200 is electrically connected to the computer 400, and the computer 400 can receive the image of the electronic component captured by the industrial camera 200 and identify the number of the electronic components in the image.
The utility model provides an electronic components automatic counting device bears electronic components through the count platform, through setting up vibration generator 600, can part electronic components for the single, can avoid electronic components's overlapping to effectively avoid because of the inaccurate of the count result that electronic components overlapped and cause. The cooperation slides in count platform top and sets up industry camera 200 and slides at the base 520 of count platform and set up light source 100, can the multi-angle to the different grade type treat the electronic components of counting and shoot to can adjust the position of light source 100 according to electronic components's different grade type, thereby more accurate shooting electronic components's image, further improve the accuracy of reading image statistics device number and to the adaptability of different electronic components's light source 100 through computer 400.
The vibration generator 600 may set different analog voltages according to different types of electronic components, so that the platform body 510 has different vibration intensities, thereby realizing separation of the different types of electronic components.
It should be noted that the present invention does not relate to the improvement of the image recognition counting algorithm, and the image recognition counting used is the prior art, and is not described herein again.
Preferably, the platform further comprises a containing box 710 with a cavity, wherein the containing box 710 is connected with the platform body. In one embodiment, the accommodation box 710 includes a box body 711 and a box cover 712 detachably connected to the box body; an opening is formed in the upper portion of the box body 711 to form a cavity, and the area of the cavity is matched with the field of view of the industrial camera; the lateral wall of box body is provided with the location muscle, the inside wall of lid correspond be provided with location muscle complex positioning groove. During counting, the vibration generator 600 can drive the platform body 510 to vibrate, so that the electronic components in the accommodating box 710 are separated, as shown in fig. 3.
Preferably, the vibration generator 600 performs data interaction with the computer 400 through the lora wireless transmission module. The lora wireless transmission module has strong anti-interference performance and can improve the accuracy of data interaction.
Referring to fig. 2, in another embodiment, a receiving groove 720 is formed on the platform body, and the receiving groove 720 is used for carrying an electronic component. Preferably, the number of the receiving grooves 720 may be provided in plural so that the platform body 510 can receive different types of electronic components. By adjusting the position of the camera, photographing and counting of various electronic components can be achieved. The area of the single receiving groove 720 matches the field of view of the industrial camera. It should be noted that in use, only one type of electronic component is placed at a time.
A plurality of settings that hold recess 720 can improve the convenience of using, and after the count of being convenient for was ended, the missing electronic components of different grade type was given for change.
Referring to fig. 4, optionally, the electronic component automatic counting device of the present invention further includes an angle adjusting bracket 800, the angle adjusting bracket 800 is disposed on the cross bar 320, and the industrial camera 200 can rotate around the angle adjusting bracket. The industrial camera 200 has a housing, the recliner bracket 800 includes a rotary member 810, a connecting member 820 and a supporting member 830, the rotary member 810 is clamped on the housing and connected to the supporting member 830 via the connecting member 820, and the supporting member 830 is screwed on the cross bar 310. The connector 820 may be a rivet or a screw, etc. Through twisting the connecting piece 820, can make the rotating member 810 be in different angles, and then make the industry camera 200 rotate around angle modulation support 800 to satisfy the shooting demand of different angles, the better electronic components who treats the count shoots.
Through setting up the angle modulation support, can adjust the shooting angle of industrial camera 200, realize the effect to the shooting that electronic components of different grade type can both be clear, and then improve the accuracy of count.
The vertical rod 310 is a telescopic rod provided with a locking bolt for fixing the length of the telescopic rod. The shooting height of camera can be adjusted in the setting of telescopic link to shoot the electronic components who treats the count better, improve electronic components's the shooting definition.
Optionally, the utility model discloses an electronic components automatic counting device is still including being used for sealing the shield of count platform, shield detachably installs on the count platform. The shield can effectually prevent impurity such as dust, piece, water droplet from getting into the count platform, holds recess 720 in the count platform and carries out effectual protection, prolongs the life-span of count platform, practices thrift cost and resource.
The utility model discloses an electronic components automatic counting device, when using, will treat that the electronic components of count places to holding in the box 710, vibrates through vibration generator 600 drive platform body 510 to the separation of the electronic components of count is treated in the realization. Or the electronic components to be counted are put into the receiving recess 720. Aiming at different types of electronic components, the position of the light source 100 on the counting platform can be adjusted, and the shooting height, the shooting position and the shooting angle of the industrial camera 200 are adjusted through the angle adjusting bracket 800, so that the electronic components to be counted are shot more clearly. Therefore, the utility model provides an electronic components automatic counting device can avoid because of the technique inaccuracy that electronic components overlapped and caused, shoots luminance simultaneously and shoots the adjustable angle, the electronic components of the more clear shooting different grade type. Therefore, high-efficiency counting of different types of electronic components is realized.
It should be noted that all expressions using "first" and "second" in the embodiments of the present invention are used for distinguishing two entities with the same name but different names or different parameters, and it is understood that "first" and "second" are only used for convenience of expression and should not be understood as limitations to the embodiments of the present invention, and the following embodiments do not describe any more.
Those of ordinary skill in the art will understand that: the discussion of any embodiment above is meant to be exemplary only, and is not intended to intimate that the scope of the disclosure, including the claims, is limited to these examples; within the idea of the invention, also combinations between technical features in the above embodiments or in different embodiments are possible, and there are many other variations of the different aspects of the invention as described above, which are not provided in detail for the sake of brevity. Therefore, any omission, modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
Claims (7)
1. An automatic counting device for electronic components is characterized by comprising: the system comprises a counting platform, a vibration generator, a light source, an industrial camera, a gantry support and a computer;
the counting platform comprises a platform body and a base arranged at the bottom of the platform body, and the platform body is used for bearing and separating electronic components; the vibration generator is in contact with the platform body, electrically connected with the computer and used for driving the platform body to vibrate so as to separate overlapped electronic components; the base is provided with a slide rail, and the light source is arranged on the base in a sliding manner and used for providing light; the vertical rod of the gantry support is arranged on the base, and the cross rod of the gantry support is provided with a slide rail; the industrial camera is arranged on the cross rod in a sliding mode and used for shooting images of the electronic components; the computer is electrically connected with the counting platform; the industrial camera is electrically connected with the computer, and the computer can receive the images of the electronic components shot by the industrial camera and identify the number of the electronic components in the images.
2. The automatic counting device for electronic components as claimed in claim 1, further comprising a housing box having a cavity, wherein the housing box is connected to the platform body; the accommodating box comprises a box body and a box cover detachably connected with the box body; an opening is formed above the box body to form a cavity, and the area of the cavity is matched with the field of view of the industrial camera; the lateral wall of box body is provided with the location muscle, the inside wall of lid correspond be provided with location muscle complex positioning groove.
3. The automatic counting device for electronic components as claimed in claim 1, wherein a plurality of accommodating grooves are provided on the platform body, the accommodating grooves are respectively used for accommodating different types of electronic components, and the area of a single accommodating groove matches with the field of view of the industrial camera.
4. The automatic counting device for electronic components as claimed in claim 1, further comprising a lora wireless transmission module, wherein the computer and the vibration generator perform data interaction through the lora wireless transmission module.
5. The automatic counting device for electronic components as claimed in claim 1, further comprising an angle adjusting bracket, wherein the angle adjusting bracket is disposed on the cross bar, the industrial camera can rotate around the angle adjusting bracket, the industrial camera has a housing, the angle adjusting bracket comprises a rotating member, a connecting member and a supporting member, the rotating member is clamped on the housing and connected with the supporting member through the connecting member, and the supporting member is screwed on the cross bar.
6. The automatic counting device for electronic components as claimed in claim 1, wherein the vertical rod is a telescopic rod, and the telescopic rod is provided with a locking bolt for fixing the length of the telescopic rod.
7. An automatic counting device for electronic components as claimed in claim 1, further comprising a dust cover for closing the counting platform, wherein the dust cover is connected to the upper end of the platform body through a hinge capable of moving the two leaves relatively in the vertical direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921523080.3U CN210666908U (en) | 2019-09-12 | 2019-09-12 | Automatic counting device for electronic components |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921523080.3U CN210666908U (en) | 2019-09-12 | 2019-09-12 | Automatic counting device for electronic components |
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| Publication Number | Publication Date |
|---|---|
| CN210666908U true CN210666908U (en) | 2020-06-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921523080.3U Active CN210666908U (en) | 2019-09-12 | 2019-09-12 | Automatic counting device for electronic components |
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| CN (1) | CN210666908U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114971499A (en) * | 2022-07-19 | 2022-08-30 | 国网山东省电力公司滨州市滨城区供电公司 | Management system for managing small consumable supplies in and out |
-
2019
- 2019-09-12 CN CN201921523080.3U patent/CN210666908U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114971499A (en) * | 2022-07-19 | 2022-08-30 | 国网山东省电力公司滨州市滨城区供电公司 | Management system for managing small consumable supplies in and out |
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