CN210651920U - Automatic hot riveting tooling machine of material loading - Google Patents
Automatic hot riveting tooling machine of material loading Download PDFInfo
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- CN210651920U CN210651920U CN201921273291.6U CN201921273291U CN210651920U CN 210651920 U CN210651920 U CN 210651920U CN 201921273291 U CN201921273291 U CN 201921273291U CN 210651920 U CN210651920 U CN 210651920U
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- 239000000463 material Substances 0.000 title claims abstract description 98
- 238000002844 melting Methods 0.000 claims abstract description 36
- 230000008018 melting Effects 0.000 claims abstract description 21
- 238000009413 insulation Methods 0.000 claims description 39
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 31
- 229910052802 copper Inorganic materials 0.000 claims description 31
- 239000010949 copper Substances 0.000 claims description 31
- 238000005485 electric heating Methods 0.000 claims description 11
- 230000006698 induction Effects 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 9
- 239000004809 Teflon Substances 0.000 claims description 5
- 229920006362 Teflon® Polymers 0.000 claims description 5
- 230000006978 adaptation Effects 0.000 claims description 4
- 230000008447 perception Effects 0.000 claims description 4
- 230000001939 inductive effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 11
- 239000012943 hotmelt Substances 0.000 description 13
- 230000001276 controlling effect Effects 0.000 description 10
- 230000000875 corresponding effect Effects 0.000 description 5
- 230000006870 function Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
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Abstract
The utility model discloses an automatic feeding hot riveting machine, which automatically vibrates and discharges materials through a vibrating disc, and rotates and places the materials to be hot riveted after absorbing the materials through a rotating suction plate to the position of a hot melting point of the shell of a product to be hot riveted, and realizes hot riveting of the materials to be hot riveted through sliding of a support plate and descending of a hot riveting device, thereby realizing automatic feeding and automatic hot riveting; during the whole assembly process, the staff only need to place the material to be riveted to the heat in the vibration dish, place the shell to be riveted to the heat on the support plate, treat automatic feeding and rivet to the heat after, will rivet good product shell and take out can, greatly reduced the error rate of product when the assembly, improved production efficiency, also alleviated the fatigue of staff when the production operation simultaneously.
Description
Technical Field
The utility model belongs to the technical field of the equipment technique is riveted to the heat and specifically relates to a POS machine pilot lamp leaded light post automatic feeding's hot riveting installation is related to.
Background
Among the prior art, many product equipment all involve the hot melt riveting of spare part, for example, the POS machine, be equipped with pilot lamp leaded light post on it, when assembling, need rivet the shell of POS machine with pilot lamp leaded light post hot melt on, and in the current hot melt riveting technology, mainly lean on the staff to use the mode of manual assembly on the production line, with product hot riveting part manual assembly to the product shell, place the product shell after assembling on the hot melt frock again, start the frock, accomplish the hot melt action.
However, the production efficiency of the traditional operation mode is low, the tool cannot be fooled, the assembling operation of the staff has the risks of neglected loading and wrong loading, the tool cannot be detected, the operation actions of the staff are more, and the staff are easy to fatigue.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: the hot riveting tooling machine with the automatic feeding function is provided, the automatic feeding is realized, the installation error rate is reduced, and the production efficiency is improved.
In order to solve the technical problem, the utility model discloses a technical scheme be:
an automatic-feeding hot riveting tooling machine comprises a rack, a hot riveting device and a feeding assembly mechanism;
the feeding and assembling mechanism comprises a vibrating disc, a rotary suction plate and a support plate;
the hot riveting device can be arranged at the top of the rack in a lifting way;
a rack panel is arranged at the bottom of the rack;
the carrier plate is connected to one end of the rack panel in a sliding mode and used for placing a product shell to be hot-riveted;
the rotary suction plate is connected to the other end of the rack panel in a lifting manner;
the vibration disc is arranged on one side, away from the support plate, of the rotary suction plate and used for placing materials to be hot riveted;
the rotary suction plate is rotatable relative to the rack panel;
one end of the rotary suction plate corresponds to the discharge port of the vibration disc, so that one end of the rotary suction plate sucks the material to be hot-riveted from the discharge port, and then the material is placed at the position of a hot melting point of a shell of the product to be hot-riveted through rotation, and hot riveting of the material to be hot-riveted is realized through sliding of the support plate and descending of the hot riveting device.
Further, the device also comprises a top cylinder, a linear guide rod and a linear bearing;
an upper cylinder plate is arranged at the top of the rack, and the top cylinder is fixedly connected with one side of the upper cylinder plate;
a guide rod fixing block is arranged on the other side of the upper cylinder plate;
one end of the linear guide rod is connected with the guide rod fixing block, and the other end of the linear guide rod is connected with the rack panel;
the linear bearing is sleeved on the linear guide rod and is connected with the linear guide rod in a sliding manner;
one end of the hot riveting device is fixedly connected with the linear bearing, and the other end of the hot riveting device is connected with the movable end of the top cylinder.
Further, the hot riveting device comprises a heat insulation plate, a heat insulation support rod and a hot melting copper block;
one end of the heat insulation plate is fixedly connected with the linear bearing, and the other end of the heat insulation plate is connected with the movable end of the top cylinder;
one end of the heat insulation support rod is connected with the bottom of the heat insulation plate, and the other end of the heat insulation support rod is connected with the hot-melting copper block.
Further, an electric heating part and a temperature sensor are installed in the hot melting copper block, and the electric heating part is electrically connected with the temperature sensor;
the surface of the hot-melting copper block is plated with a Teflon material.
Furthermore, the device also comprises a pen-shaped cylinder, a linear guide rail and a linear sliding block;
the pen-shaped air cylinder is arranged at the bottom of the rack panel;
the linear guide rail is arranged between the rack panel and the carrier plate;
one end of the linear sliding block is connected with the linear guide rail in a sliding manner, and the other end of the linear sliding block is fixedly connected with the bottom of the carrier plate;
the linear sliding block is provided with a sliding chute matched with the linear guide rail;
the bottom of the carrier plate is also provided with a connecting block;
the connecting block is connected with the movable end of the pen-shaped air cylinder.
Further, the device also comprises a bottom cylinder, a bottom linear bearing, a bottom linear guide rod, a rotary carrier plate and a rotary cylinder;
the bottom of the rack is provided with a bottom side supporting plate, and the bottom cylinder is fixedly arranged at the bottom of the rack and is arranged on one side of the bottom side supporting plate;
a bottom bearing plate is arranged at the bottom of the rack, one end of the bottom bearing plate is fixedly connected with the upper end of the bottom side supporting plate, and a seat hole matched with the bottom linear bearing is formed in the bottom of the bottom bearing plate;
the outer ring of the bottom linear bearing is connected in a seat hole matched with the bottom of the bottom bearing plate in an interference manner, and the inner ring is sleeved on the bottom linear guide rod and is connected with the bottom linear guide rod in a sliding manner;
one end of the bottom of the rotary carrier plate is fixedly connected with the movable end of the bottom cylinder, and the other end of the bottom of the rotary carrier plate is fixedly connected with one end, close to the rack panel, of the bottom linear guide rod;
the top of the rotary carrier plate is fixedly connected with the rotary cylinder;
the movable end of the rotary cylinder is fixedly connected with the bottom of the rotary suction plate.
Furthermore, the device also comprises a limiting plate and a limiting support plate;
one side of the limiting plate is connected with the discharge hole of the vibrating disc, and the other side of the limiting plate is fixedly connected with the limiting supporting plate;
the top of the limiting plate is provided with a groove matched with the discharge hole of the vibration disc.
Further, the limiting plate top with be equipped with induction system in the recess of vibration dish discharge gate looks adaptation, thereby induction system has material control through the perception discharge gate the vibration of vibration dish stops.
Furthermore, two ends of the rotary suction plate are respectively provided with a suction end, the rotary suction plate is provided with a vacuum and vacuum breaking device, and the vacuum and vacuum breaking device is used for controlling material picking and discharging of the suction ends.
Furthermore, inductors are respectively arranged at two ends of the rotary suction plate and used for sensing the suction state of the rotary suction plate.
The beneficial effects of the utility model reside in that: the automatic vibration discharging is realized through the vibration disc, the materials to be hot riveted are sucked through the rotary suction plate and then are placed at the position of a hot melting point of the shell of the product to be hot riveted in a rotating mode, and the hot riveting of the materials to be hot riveted is realized through the sliding of the support plate and the descending of the hot riveting device, so that the automatic feeding and the automatic hot riveting are realized; during the whole assembly process, the staff only need to place the material to be riveted to the heat in the vibration dish, place the shell to be riveted to the heat on the support plate, treat automatic feeding and rivet to the heat after, will rivet good product shell and take out can, greatly reduced the error rate of product when the assembly, improved production efficiency, also alleviated the fatigue of staff when the production operation simultaneously.
Drawings
Fig. 1 is a schematic view of a first structure of an automatic feeding hot riveting tooling machine according to an embodiment of the present invention;
fig. 2 is a schematic view of a second structure of an automatic feeding hot riveting tooling machine according to an embodiment of the present invention;
fig. 3 is a front view of an automatic feeding hot riveting tooling machine according to an embodiment of the present invention;
fig. 4 is a cross-sectional view of an automatic feeding hot riveting tooling machine according to an embodiment of the invention;
fig. 5 is a right side view of an automatic feeding hot riveting tooling machine according to an embodiment of the present invention;
fig. 6 is a top view of an automatic feeding hot riveting tooling machine according to an embodiment of the present invention.
Description of reference numerals:
1. a cover plate; 2. an upper cylinder plate; 3. a top cylinder; 4. a side plate bracket; 5. a heat insulation plate; 6. a heat insulating support rod; 7. hot melting the copper block; 8. a tailgate; 9. rotating the suction plate; 10. a rotating cylinder; 11. a limiting plate; 12. a vibrating pan; 13. a hot melting point; 14. a product housing; 15. a carrier plate; 16. a push button switch; 17. a guide rod fixing block; 18 a linear bearing; 19. a linear guide rod; 20 bottom linear guide rods; 21. a limiting support plate; 22. a bottom bearing plate; 23. a bottom linear bearing; 24. a bottom side support; 25. a bottom cylinder; 26. a linear slider; 27. a linear guide rail; 28. a rack panel; 29. connecting blocks; 30. a frame front plate; 31. a frame side plate; 32 a chassis base plate; 33 pen cylinders; 34. the carrier plate is rotated.
Detailed Description
In order to explain the technical content, the objects and the effects of the present invention in detail, the following description is made with reference to the accompanying drawings in combination with the embodiments.
Referring to fig. 1 to 6, an automatic feeding hot riveting tooling machine includes a frame, a hot riveting device and a feeding assembly mechanism;
the feeding and assembling mechanism comprises a vibrating disc, a rotary suction plate and a support plate;
the hot riveting device can be arranged at the top of the rack in a lifting way;
a rack panel is arranged at the bottom of the rack;
the carrier plate is connected to one end of the rack panel in a sliding mode and used for placing a product shell to be hot-riveted;
the rotary suction plate is connected to the other end of the rack panel in a lifting manner;
the vibration disc is arranged on one side, away from the support plate, of the rotary suction plate and used for placing materials to be hot riveted;
the rotary suction plate is rotatable relative to the rack panel;
one end of the rotary suction plate corresponds to the discharge port of the vibration disc, so that one end of the rotary suction plate sucks the material to be hot-riveted from the discharge port, and then the material is placed at the position of a hot melting point of a shell of the product to be hot-riveted through rotation, and hot riveting of the material to be hot-riveted is realized through sliding of the support plate and descending of the hot riveting device.
The utility model discloses a theory of operation:
loading the material to be hot riveted into a vibrating disk;
placing a shell of a product to be hot riveted on a carrier plate;
starting the hot riveting machine, vibrating the material to be hot riveted to a discharge port by a vibrating disc, and starting heating by the hot riveting device;
controlling the rotary suction plate to descend, sucking the material to be hot riveted when the rotary suction plate is contacted with the material to be hot riveted, and then, lifting the rotary suction plate;
after the rotary suction plate rises, the rotary suction plate is controlled to rotate, and then the support plate is controlled to move towards the direction of the rotary suction plate, so that a shell of a product to be hot-riveted moves to the position below one end, on the rotary suction plate, of a material to be hot-riveted;
then controlling the rotary suction plate to descend, and placing the sucked material to be hot-riveted at the position of a hot melting point of the shell of the product to be hot-riveted;
controlling the rotary suction plate to ascend, and controlling the carrier plate to slide to the lower part of the hot riveting device;
and controlling the hot riveting device to descend, carrying out hot melting riveting on the product shell and the material to be subjected to hot riveting together, lifting the hot riveting device after a plurality of seconds, and taking down the product shell from the planting plate by staff, so that the hot melting operation is completed.
From the above description, the beneficial effects of the present invention are: the automatic vibration discharging is realized through the vibration disc, the materials to be hot riveted are sucked through the rotary suction plate and then are placed at the position of a hot melting point of the shell of the product to be hot riveted in a rotating mode, and the hot riveting of the materials to be hot riveted is realized through the sliding of the support plate and the descending of the hot riveting device, so that the automatic feeding and the automatic hot riveting are realized; during the whole assembly process, the staff only need to place the material to be riveted to the heat in the vibration dish, place the shell to be riveted to the heat on the support plate, treat automatic feeding and rivet to the heat after, will rivet good product shell and take out can, greatly reduced the error rate of product when the assembly, improved production efficiency, also alleviated the fatigue of staff when the production operation simultaneously.
Further, the device also comprises a top cylinder, a linear guide rod and a linear bearing;
an upper cylinder plate is arranged at the top of the rack, and the top cylinder is fixedly connected with one side of the upper cylinder plate;
a guide rod fixing block is arranged on the other side of the upper cylinder plate;
one end of the linear guide rod is connected with the guide rod fixing block, and the other end of the linear guide rod is connected with the rack panel;
the linear bearing is sleeved on the linear guide rod and is connected with the linear guide rod in a sliding manner;
one end of the hot riveting device is fixedly connected with the linear bearing, and the other end of the hot riveting device is connected with the movable end of the top cylinder.
According to the description, the top cylinder is used for controlling the lifting of the hot riveting device, so that the reaction in the lifting process is quicker and more accurate in place, the linear guide rod and the linear bearing are matched to use to ensure that the lifting and descending processes of the hot riveting device are more stable, and the guide is more accurate.
Further, the hot riveting device comprises a heat insulation plate, a heat insulation support rod and a hot melting copper block;
one end of the heat insulation plate is fixedly connected with the linear bearing, and the other end of the heat insulation plate is connected with the movable end of the top cylinder;
one end of the heat insulation support rod is connected with the bottom of the heat insulation plate, and the other end of the heat insulation support rod is connected with the hot-melting copper block.
The heat insulation plate and the heat insulation support rod can well play a heat insulation role, and the deviation of guiding and positioning caused by the thermal deformation of the movable end of the top cylinder due to the high-temperature conduction of the hot-melting copper block can be avoided. Secondly, the heat insulation plate and the heat insulation support rod also play a good role in fixing and supporting the hot melting copper block.
Further, an electric heating part and a temperature sensor are installed in the hot melting copper block, and the electric heating part is electrically connected with the temperature sensor;
the surface of the hot-melting copper block is plated with a Teflon material.
According to the description, the electric heating part can quickly heat the hot-melt copper block to the required temperature during hot riveting, and the heating mode is convenient and efficient; the temperature sensor can accurately sense the temperature of the hot-melting copper block and feed back information to the whole system, so that each system can make corresponding actions, and the coordination operation capability among the systems is improved. Secondly, the surface of the hot-melting copper block is plated with the Teflon material, so that the hot-riveting material can be well prevented from being adhered to the surface of the hot-melting copper block after being melted, and the hot-melting copper block can still normally work even after being repeatedly used.
Furthermore, the device also comprises a pen-shaped cylinder, a linear guide rail and a linear sliding block;
the pen-shaped air cylinder is arranged at the bottom of the rack panel;
the linear guide rail is arranged between the rack panel and the carrier plate;
one end of the linear sliding block is connected with the linear guide rail in a sliding manner, and the other end of the linear sliding block is fixedly connected with the bottom of the carrier plate;
the linear sliding block is provided with a sliding chute matched with the linear guide rail;
the bottom of the carrier plate is also provided with a connecting block;
the connecting block is connected with the movable end of the pen-shaped air cylinder.
According to the description, the pen-shaped cylinder is used for controlling the sliding of the carrier plate, so that the reaction of the sliding process is quicker and more accurate in place, the linear guide rail and the linear sliding block are matched to use, the sliding process of the carrier is more stable, and the guide is more accurate.
Further, the device also comprises a bottom cylinder, a bottom linear bearing, a bottom linear guide rod, a rotary carrier plate and a rotary cylinder;
the bottom of the rack is provided with a bottom side supporting plate, and the bottom cylinder is fixedly arranged at the bottom of the rack and is arranged on one side of the bottom side supporting plate;
a bottom bearing plate is arranged at the bottom of the rack, one end of the bottom bearing plate is fixedly connected with the upper end of the bottom side supporting plate, and a seat hole matched with the bottom linear bearing is formed in the bottom of the bottom bearing plate;
the outer ring of the bottom linear bearing is connected in a seat hole matched with the bottom of the bottom bearing plate in an interference manner, and the inner ring is sleeved on the bottom linear guide rod and is connected with the bottom linear guide rod in a sliding manner;
one end of the bottom of the rotary carrier plate is fixedly connected with the movable end of the bottom cylinder, and the other end of the bottom of the rotary carrier plate is fixedly connected with one end, close to the rack panel, of the bottom linear guide rod;
the top of the rotary carrier plate is fixedly connected with the rotary cylinder;
the movable end of the rotary cylinder is fixedly connected with the bottom of the rotary suction plate.
From the above description, the bottom cylinder and the rotary cylinder are used together, so that the rotary suction plate can move up and down and rotate, and the working requirements can be better met.
Furthermore, the device also comprises a limiting plate and a limiting support plate;
one side of the limiting plate is connected with a discharge hole of the vibrating disc, and the other side of the limiting plate is fixedly connected with the limiting supporting plate;
and the top of the limiting plate is provided with a groove matched with the discharge hole of the vibrating disc.
According to the above description, the limiting plate is arranged at the discharge hole of the vibration disc, the number of discharged materials of the discharge hole of the vibration disc can be limited, and the materials to be riveted are prevented from being pushed forwards without limitation. The limiting support plate is fixedly connected to one side face of the limiting plate and plays a role in strengthening and fixing like the reinforcing ribs.
Further, be equipped with induction system in the recess of limiting plate top and vibration dish discharge gate looks adaptation, thereby induction system has opening of material control vibration dish vibration through the perception discharge gate and stops.
According to the above description, be equipped with induction system in the recess at limiting plate top, whether can accurately respond to the discharge gate through induction system and wait to heat riveted material, then with information feedback to the vibration dish, and then control vibration dish vibration open and stop. The use of the induction device enables the feeding mechanism to realize intellectualization, so that the feeding process does not need human intervention.
Furthermore, two ends of the rotary suction plate are respectively provided with a suction end, the rotary suction plate is provided with a vacuum and vacuum breaking device, and the vacuum and vacuum breaking device is used for controlling material picking and discharging of the suction ends.
According to the description, the vacuum and vacuum breaking devices are arranged at the two ends of the rotary material sucking plate and used for picking and discharging materials, the action of picking and discharging the materials can be quicker by applying the negative pressure technology, the picking efficiency is higher, and the damage to the surface of the material to be thermally riveted is smaller by adopting a vacuum material picking mode compared with the traditional mechanical grabbing; meanwhile, the two ends are respectively provided with the material suction ends, one end can be used for picking materials, the other end can be used for discharging materials, the material picking and the material discharging are carried out synchronously, and the working efficiency is further improved.
Furthermore, inductors are respectively arranged at two ends of the rotary suction plate and used for sensing the suction state of the rotary suction plate.
According to the description, the inductors are respectively arranged at the two ends of the rotary suction plate, and the rotary suction plate is sensed and controlled to pick up and discharge materials through the inductors, so that the rotary suction plate is flexible, reliable and accurate. When one end of the rotary suction plate senses materials, the end picks up the materials, the other end discharges the materials correspondingly, so that the rotary suction plate is kept in a material state constantly, the time for waiting for feeding can be greatly shortened in the whole assembly process, and the working production efficiency is improved.
The embodiment of the utility model discloses a do:
referring to fig. 1, an automatic feeding hot riveting tooling machine includes a frame, a hot riveting device and a feeding assembly mechanism;
the feeding and assembling mechanism comprises a vibrating disc 12, a rotary suction plate 9 and a carrier plate 15;
the hot riveting device can be arranged at the top of the rack in a lifting way;
a rack panel 28 is arranged at the bottom of the rack;
the carrier plate 15 is slidably connected to one end of the rack panel 28, and the carrier plate 15 is used for placing the product housing 14 to be hot riveted;
the rotary suction plate 9 is connected to the other end of the rack panel 28 in a lifting manner;
the vibration disc 12 is arranged on one side of the rotary suction plate 9 far away from the carrier plate 15, and the vibration disc 12 is used for placing materials to be hot riveted;
the rotary suction plate 9 is rotatable with respect to the rack panel 28;
one end of the rotary suction plate 9 corresponds to the discharge hole of the vibration disc 12, so that one end of the rotary suction plate 9 sucks the material to be hot-riveted from the discharge hole and then rotationally places the material at the position of the hot melting point 13 of the shell of the product to be hot-riveted, and hot riveting of the material to be hot-riveted is realized through sliding of the support plate 15 and descending of the hot riveting device.
Referring to fig. 1 and 4, specifically, the device further includes a top cylinder 3, a linear guide rod 19 and a linear bearing 18;
the top of the frame is provided with an upper cylinder plate 2, and the top cylinder 3 is fixedly connected with one side of the upper cylinder plate 2; the fixed connection is realized, specifically, the fixed connection is realized by adopting threads, and the fixed connection can also be welded;
referring to fig. 4, a guide rod fixing block 17 is installed at the other side of the upper cylinder plate 2;
preferably, the upper cylinder plate 2 is provided with an installation hole position of the guide rod fixing block 17, and the guide rod fixing block 17 is fixed with the upper cylinder plate 2 in a threaded connection mode;
one end of the linear guide rod 19 is connected with the guide rod fixing block 17, and the other end of the linear guide rod is connected with the frame surface 28;
preferably, the two ends of the linear guide rod 19 are fixedly connected by interference fit, or by profile fit.
The linear bearing 18 is sleeved on the linear guide rod 19 and is connected with the linear guide rod 19 in a sliding manner;
one end of the hot riveting device is fixedly connected with the linear bearing 18, and the other end of the hot riveting device is connected with the movable end of the top cylinder 3;
preferably, the top cylinder 3 is provided with a sensor for detecting whether the movable end of the top cylinder 3 is moved in place.
Referring to fig. 1 and 5, specifically, the hot riveting device comprises a heat insulation plate 5, a heat insulation support bar 6 and a hot melt copper block 7;
one end of the heat insulation plate 5 is fixedly connected with the linear bearing 18, and the other end of the heat insulation plate is connected with the movable end of the top cylinder 3;
preferably, the heat insulation plate 5 is fixedly connected with the linear bearing 18 in an interference fit manner;
one end of the heat insulation support rod 6 is connected with the bottom of the heat insulation plate 5, and the other end of the heat insulation support rod is connected with the hot melt copper block 7;
preferably, the heat insulation plate 5 is provided with a mounting position of a heat insulation support rod 6, and the heat insulation plate 5, the heat insulation support rod 6 and the hot-melt copper block 7 are connected through stainless steel screws.
Specifically, an electric heating part and a temperature sensor are installed in the hot-melting copper block 7, and the electric heating part is electrically connected with the temperature sensor;
the surface of the hot-melting copper block is plated with a Teflon material.
Referring to fig. 3, specifically, the device further includes a pen-shaped cylinder 33, a linear guide 27 and a linear slider 26;
the pen-shaped air cylinder 33 is arranged at the bottom of the rack panel 28;
preferably, the pen-shaped cylinder 33 is fixedly connected with the bottom of the rack panel 28 in a threaded connection manner;
the linear guide 27 is disposed between the rack panel 28 and the carrier plate 15;
preferably, a threaded hole is formed in a corresponding position on the rack panel 28, and the linear guide 27 is connected with the rack panel 28 through a screw;
one end of the linear sliding block 26 is slidably connected with the linear guide rail 27, and the other end is fixedly connected with the bottom of the carrier plate 15;
preferably, a threaded hole is formed in a corresponding position at the bottom of the carrier plate 15, and the linear sliding block 26 is connected with the carrier plate 15 by a screw;
the linear sliding block 26 is provided with a sliding groove matched with the linear guide rail 27;
the bottom of the carrier plate 15 is also provided with a connecting block 29;
the connecting block 29 is connected with the movable end of the pen-shaped air cylinder 33;
preferably, the connection between the connecting block 29 and the movable end of the pen-shaped cylinder 33 is a bolt-nut connection, or an interference fit connection.
Preferably, the pen cylinder 33 is provided with a sensor for detecting whether the movable end of the pen cylinder 33 is moved in place.
Referring to fig. 2 and 4, specifically, the device further includes a bottom cylinder 25, a bottom linear bearing 23, a bottom linear guide 20, a rotary carrier 34, and a rotary cylinder 10;
the bottom of the frame is provided with a bottom side supporting plate 24, and the bottom cylinder 25 is fixedly arranged at the bottom of the frame and is arranged at one side of the bottom side supporting plate 24;
a bottom bearing plate 22 is arranged at the bottom of the rack, one end of the bottom bearing plate 22 is fixedly connected with the upper end of the bottom side supporting plate 24, and a seat hole matched with the bottom linear bearing 23 is formed in the bottom of the bottom bearing plate 22;
the outer ring of the bottom linear bearing 23 is connected in a seat hole matched with the bottom of the bottom bearing plate 22 in an interference manner, and the inner ring is sleeved on the bottom linear guide rod 20 and is connected with the bottom linear guide rod 20 in a sliding manner;
one end of the bottom of the rotary carrier plate 34 is fixedly connected with the movable end of the bottom cylinder 25, and the other end of the bottom of the rotary carrier plate 34 is fixedly connected with one end of the bottom linear guide rod 20 close to the rack panel 28;
preferably, the middle of the bottom of the rotatable carrier plate 34 is also fixedly connected to the movable end of the bottom cylinder 25, and two ends of the bottom of the rotatable carrier plate 34 are respectively and fixedly connected to one end of the bottom linear guide 20 close to the rack panel 28;
preferably, the bottom cylinder 25 is provided with a sensor for detecting whether the movable end of the bottom cylinder 25 is moved in place.
The top of the rotary carrier plate 34 is fixedly connected with the rotary cylinder 10;
preferably, corresponding hole sites are arranged on the rotary carrier plate 34 and the rotary cylinder 10, and the rotary carrier plate 34 and the rotary cylinder 10 are connected in a bolt-nut fit manner;
the movable end of the rotary cylinder 10 is fixedly connected with the bottom of the rotary suction plate 9;
preferably, the movable end of the rotary cylinder 10 is bonded to the bottom of the rotary suction plate 9 by a polymer adhesive.
Referring to fig. 4, specifically, the device further includes a limiting plate 11 and a limiting support plate 21;
one side of the limiting plate 11 is connected with the discharge hole of the vibrating disc 12, and the other side of the limiting plate is fixedly connected with the limiting support plate 21;
preferably, the side surfaces of the limiting support 21 plate and the limiting plate 11 can be welded or bonded by a high molecular adhesive;
referring to fig. 2, a groove adapted to the discharge hole of the vibration plate 12 is formed at the top of the limiting plate 11.
Specifically, the limiting plate 11 top with be equipped with induction system in the recess of vibration dish 12 discharge gate looks adaptation, thereby induction system has the material through the perception discharge gate and controls opening of vibration dish 12 vibration stops.
Specifically, two ends of the rotary suction plate 9 are respectively provided with a suction end, the rotary suction plate 9 is provided with a vacuum and vacuum breaking device, and the vacuum and vacuum breaking device is used for controlling material picking and discharging of the suction ends.
Specifically, two ends of the rotary suction plate 9 are further provided with sensors respectively, and the sensors are used for sensing the suction state of the rotary suction plate 9.
Referring to fig. 1 and 2, specifically, the frame further includes a cover plate 1, a side plate bracket 4, a rear baffle plate 8, a frame front plate 30, a frame side plate 31 and a frame bottom plate 32, one side edge of the cover plate 1 is fixedly connected to the top of the upper cylinder plate 2, the other side edge of the cover plate 1 opposite to the one side edge is fixedly connected to the top of the rear baffle plate 8, and the other two side edges adjacent to the one side edge are respectively fixedly connected to the tops of the side plate brackets 4;
preferably, the cover plate 1, the upper cylinder plate 2, the side plate bracket 4 and the rear baffle plate 8 are spliced into the top profile of the rack in a screw fixing mode;
the rack panel 28 and the rack bottom plate 32 are oppositely arranged, and the upper end and the lower end of the rack front plate 30 are respectively connected with the rack panel 28 and the rack bottom plate 32;
the upper end and the lower end of the rack side plate 31 are respectively connected with a rack panel 28 and a rack bottom plate 32;
preferably, the rack panel 28, the rack front plate 30, the rack side plate 31 and the rack bottom plate 32 are spliced into a rack bottom profile in a screw fixing mode.
Specifically, the rack front plate 30 is further provided with a button switch 16; the button switch 16 is used to control the operation or non-operation of the apparatus.
The top cylinder 3, the rotary cylinder 10, the bottom cylinder 25, the pen-shaped cylinder 33, the vibration disk 12 and the sensors are respectively connected to a controller, and the controller coordinates and schedules the modules corresponding to the cylinders and the vibration disk in a unified manner.
Specifically, the utility model discloses an automatic hot riveting tooling machine of material loading during operation, connect the frock power, the frock is under initial condition, top cylinder 3 is in the state that contracts, form of a stroke or a combination of strokes cylinder 33 is in the state that stretches out, bottom cylinder 25 is in the state that stretches out, vibration dish 12 begins the vibration pay-off, until the material conveys the limit point of limiting plate 11, the inductor senses the material and has arrived in place, vibration dish 12 stops vibrating, the electric heating original paper on hot melt copper billet 7 begins work, promote the temperature of hot melt copper billet 7, when hot melt copper billet 7 temperature promotes to certain number of degrees, the temperature-sensing ware senses and feedback control electric heating original paper stops heating, hot melt copper billet 7 keeps current temperature;
placing a product shell 14 in a carrier plate 15, pressing a button switch 16, starting to act by a bottom cylinder 25, slowly retracting, descending a rotary cylinder 10 and a rotary suction plate 9, when the rotary cylinder and the rotary suction plate descend to a certain height, one end of the rotary suction plate 9 is contacted with a material on a limiting plate 11, when a sensor on the rotary suction plate 9 senses the material, the end of the rotary suction plate 9 contacted with the material starts to start a vacuum suction grabbing function, and the other end of the rotary suction plate 9 starts to start a vacuum breaking placing assembly function;
the tool is started for the first time, the two ends of the rotary suction plate 9 do not grab materials, after the tool is started, one end of the suction grabbing plate 9 grabs the materials, and the other end of the suction grabbing plate 9 is placed and assembled with the unassembled materials, so that the tool is started for the first time, and the rotary grabbing plate 9 can grab for two times;
after the rotary suction plate 9 grabs the material for the first time, the movable rod of the bottom cylinder 25 extends out, the rotary cylinder 10 and the rotary suction plate 9 also ascend, when the bottom cylinder 25 completely extends out, the inductor of the bottom cylinder 25 senses that the cylinder is in place, the rotary cylinder 10 starts to do rotary motion, the positions of two ends of the rotary suction plate 9 start to be exchanged, at the moment, one end of the grabbed material corresponds to the position of the hot melting point 13, the other end of the grabbed material does not sense the material, the other end of the grabbed material corresponds to the limit point of the limit plate 11, the inductor on the limit point does not sense the material, the vibration disc 12 starts, the material starts to vibrate and transmit until the material reaches the limit point of the limit plate 11, the inductor senses that the;
at the moment, the pen-shaped cylinder 33 begins to retract, the product housing 14 and the carrier plate 15 move towards the inside of the tool along with the retraction of the pen-shaped cylinder 33, when the retraction of the pen-shaped cylinder 33 is finished, the sensor senses that the bottom cylinder 25 begins to retract, the rotary cylinder 10 and the rotary suction plate 9 also descend, when the lower end of the pen-shaped cylinder 33 descends to a certain height, one end of the rotary suction plate 9 contacts with the material on the limiting plate 11, when the sensor on the rotary suction plate 9 senses the material, the end of the rotary suction plate 9 contacting with the material starts to start the gripping function of vacuum suction, the other end of the rotary suction plate 9 starts to start the vacuum breaking placing and assembling function, the material is assembled on the product housing 14, then the movable rod of the bottom cylinder 25 extends, the rotary cylinder 10 and the rotary suction plate 9 also ascend, then the pen-shaped cylinder 33 extends, the assembled product housing 14 and the assembled product housing 15 also retract towards the outside along with the extension, when the pen-shaped cylinder 33 is completely extended, the sensor senses that the pen-shaped cylinder 33 is moved in place, the top cylinder 3 starts to extend, the hot-melting copper block 7 starts to descend until the product shell 14 and the material are hot-melted and riveted together, after a plurality of seconds (set according to process conditions), the top cylinder 3 starts to retract, the hot-melting copper block 7 rises to an initial position, and the staff takes the product shell 14 off the carrier plate 15 to complete the hot-riveting operation.
To sum up, the utility model provides an automatic material loading's hot riveting frock machine uses through the cooperation of vibration dish and limiting plate to realize the automatic vibration ejection of compact, after the rotatory suction disc of vacuum apparatus control absorbs the material of waiting to rivet hot, put on the hot melting point position of the shell of the product of waiting to rivet hot through the revolving cylinder rotation of its bottom, the product shell of placing on the support plate under the cooperation operation of pen-shaped cylinder and linear guide, make the product shell slide to the position of waiting to rivet hot, the hot riveting device is under the control of top cylinder, moves down to the position of hot riveting, realize the hot riveting of the material of waiting to rivet hot, thereby realize automatic material loading and automatic hot riveting; whole assembly process, pass through sensor and controller coordination work by each cylinder and accomplish every link, during the staff only need place the material of treating the rivet hot to the vibration dish, place the shell of treating the rivet hot on the support plate, treat automatic feeding and rivet hot back, will rivet good product shell take out can, greatly reduced the error rate of product when the assembly, improved production efficiency, also alleviated staff's fatigue when the production operation simultaneously.
The above mentioned is only the embodiment of the present invention, and not the limitation of the patent scope of the present invention, all the equivalent transformations made by the contents of the specification and the drawings, or the direct or indirect application in the related technical field, are included in the patent protection scope of the present invention.
Claims (10)
1. A hot riveting tooling machine with automatic feeding is characterized by comprising a rack, a hot riveting device and a feeding assembly mechanism;
the feeding and assembling mechanism comprises a vibrating disc, a rotary suction plate and a support plate;
the hot riveting device can be arranged at the top of the rack in a lifting way;
a rack panel is arranged at the bottom of the rack;
the carrier plate is connected to one end of the rack panel in a sliding mode and used for placing a product shell to be hot-riveted;
the rotary suction plate is connected to the other end of the rack panel in a lifting manner;
the vibration disc is arranged on one side, away from the support plate, of the rotary suction plate and used for placing materials to be hot riveted;
the rotary suction plate is rotatable relative to the rack panel;
one end of the rotary suction plate corresponds to the discharge port of the vibration disc, so that one end of the rotary suction plate sucks the material to be hot-riveted from the discharge port, and then the material is placed at the position of a hot melting point of a shell of the product to be hot-riveted through rotation, and hot riveting of the material to be hot-riveted is realized through sliding of the support plate and descending of the hot riveting device.
2. The automatic feeding hot riveting tooling machine according to claim 1, characterized by further comprising a top cylinder, a linear guide rod and a linear bearing;
an upper cylinder plate is arranged at the top of the rack, and the top cylinder is fixedly connected with one side of the upper cylinder plate;
a guide rod fixing block is arranged on the other side of the upper cylinder plate;
one end of the linear guide rod is connected with the guide rod fixing block, and the other end of the linear guide rod is connected with the rack panel;
the linear bearing is sleeved on the linear guide rod and is connected with the linear guide rod in a sliding manner;
one end of the hot riveting device is fixedly connected with the linear bearing, and the other end of the hot riveting device is connected with the movable end of the top cylinder.
3. The automatic feeding hot riveting tooling machine according to claim 2, wherein the hot riveting device comprises a heat insulation plate, a heat insulation support bar and a hot melting copper block;
one end of the heat insulation plate is fixedly connected with the linear bearing, and the other end of the heat insulation plate is connected with the movable end of the top cylinder;
one end of the heat insulation support rod is connected with the bottom of the heat insulation plate, and the other end of the heat insulation support rod is connected with the hot-melting copper block.
4. The automatic feeding hot riveting tooling machine according to claim 3, wherein an electric heating part and a temperature sensor are arranged in the hot melting copper block, and the electric heating part is electrically connected with the temperature sensor;
the surface of the hot-melting copper block is plated with a Teflon material.
5. The automatic feeding hot riveting tooling machine according to claim 1, further comprising a pen-shaped cylinder, a linear guide rail and a linear slider;
the pen-shaped air cylinder is arranged at the bottom of the rack panel;
the linear guide rail is arranged between the rack panel and the carrier plate;
one end of the linear sliding block is connected with the linear guide rail in a sliding manner, and the other end of the linear sliding block is fixedly connected with the bottom of the carrier plate;
the linear sliding block is provided with a sliding chute matched with the linear guide rail;
the bottom of the carrier plate is also provided with a connecting block;
the connecting block is connected with the movable end of the pen-shaped air cylinder.
6. The automatic feeding hot riveting tooling machine according to claim 1, further comprising a bottom cylinder, a bottom linear bearing, a bottom linear guide rod, a rotary carrier plate and a rotary cylinder;
the bottom of the rack is provided with a bottom side supporting plate, and the bottom cylinder is fixedly arranged at the bottom of the rack and is arranged on one side of the bottom side supporting plate;
a bottom bearing plate is arranged at the bottom of the rack, one end of the bottom bearing plate is fixedly connected with the upper end of the bottom side supporting plate, and a seat hole matched with the bottom linear bearing is formed in the bottom of the bottom bearing plate;
the outer ring of the bottom linear bearing is connected in a seat hole matched with the bottom of the bottom bearing plate in an interference manner, and the inner ring is sleeved on the bottom linear guide rod and is connected with the bottom linear guide rod in a sliding manner;
one end of the bottom of the rotary carrier plate is fixedly connected with the movable end of the bottom cylinder, and the other end of the bottom of the rotary carrier plate is fixedly connected with one end, close to the rack panel, of the bottom linear guide rod;
the top of the rotary carrier plate is fixedly connected with the rotary cylinder;
the movable end of the rotary cylinder is fixedly connected with the bottom of the rotary suction plate.
7. The automatic feeding hot riveting tooling machine according to claim 1, further comprising a limiting plate and a limiting support plate;
one side of the limiting plate is connected with the discharge hole of the vibrating disc, and the other side of the limiting plate is fixedly connected with the limiting supporting plate;
the top of the limiting plate is provided with a groove matched with the discharge hole of the vibration disc.
8. The automatic hot riveting tooling machine of material loading of claim 7, characterized in that, be equipped with induction system in the recess of limiting plate top with vibration dish discharge gate looks adaptation, thereby induction system has the opening of material control vibration dish vibration through the perception discharge gate.
9. The automatic feeding hot riveting tooling machine according to claim 1, wherein two ends of the rotary suction plate are respectively provided with a material suction end, the rotary suction plate is provided with a vacuum and vacuum breaking device, and the vacuum and vacuum breaking device is used for controlling material picking and discharging of the material suction ends.
10. The automatic feeding hot riveting tooling machine according to claim 9, wherein inductors are respectively arranged at two ends of the rotary suction plate and used for inducing the suction state of the rotary suction plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921273291.6U CN210651920U (en) | 2019-08-07 | 2019-08-07 | Automatic hot riveting tooling machine of material loading |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921273291.6U CN210651920U (en) | 2019-08-07 | 2019-08-07 | Automatic hot riveting tooling machine of material loading |
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| Publication Number | Publication Date |
|---|---|
| CN210651920U true CN210651920U (en) | 2020-06-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921273291.6U Active CN210651920U (en) | 2019-08-07 | 2019-08-07 | Automatic hot riveting tooling machine of material loading |
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| Country | Link |
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| CN (1) | CN210651920U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115256961A (en) * | 2022-09-27 | 2022-11-01 | 昆山阿普顿自动化系统有限公司 | Hot riveting piece device adaptive to multi-nut mistake proofing |
-
2019
- 2019-08-07 CN CN201921273291.6U patent/CN210651920U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115256961A (en) * | 2022-09-27 | 2022-11-01 | 昆山阿普顿自动化系统有限公司 | Hot riveting piece device adaptive to multi-nut mistake proofing |
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Address after: Room 201-9, Zone C, No. 18 Guanri Road, Phase II, Software Park, Torch High tech Zone, Xiamen City, Fujian Province, 361000 Patentee after: Fujian Huisibo Digital Technology Co.,Ltd. Address before: No. 89 Software Avenue, Tongpan Road, Gulou District, Fuzhou City, Fujian Province, 350000. 510, Floor 5, 34 #, Zone C, Fuzhou Software Park Patentee before: FUZHOU HUISIBO INFORMATION TECHNOLOGY Co.,Ltd. |