CN210642262U - Tea wrap and knead device - Google Patents
Tea wrap and knead device Download PDFInfo
- Publication number
- CN210642262U CN210642262U CN201921623653.XU CN201921623653U CN210642262U CN 210642262 U CN210642262 U CN 210642262U CN 201921623653 U CN201921623653 U CN 201921623653U CN 210642262 U CN210642262 U CN 210642262U
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- roller
- enzyme deactivating
- cylinder
- twisting
- motor
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Abstract
The utility model discloses a tea wrap and knead device, including kneading the cylinder, completing cylinder and frame, be provided with four group's supporting rollers in the frame, it installs in the frame through supporting roller to knead the cylinder, it is provided with the cylinder that completes to knead the inside rotation of cylinder, it is provided with heating element to knead the cylinder outside, heating element one end is located kneads the cylinder outside, and the other end extends to inside the cylinder that completes, still install drive assembly in the frame, be located the heating element below, drive assembly sets up with kneading the cylinder and the cylinder linkage that completes respectively, drive assembly drives to knead the cylinder and the cylinder rotation that completes to turn to opposite. The utility model adopts the spiral guide plate to drive the tea leaves to rotate in the enzyme deactivating process, so that the tea leaves are thoroughly turned and fully contacted with hot air; the de-enzyming roller with an eccentric structure is provided with a plurality of groups of outer ribs which are matched with inner ribs arranged on the inner wall of the rolling roller to roll de-enzyming leaves.
Description
Technical Field
The utility model relates to a tealeaves processing machinery technical field specifically is a device is kneaded in tealeaves completing.
Background
Fresh tea leaves picked newly can be processed into tea leaves through a plurality of processes, wherein the de-enzyming and the rolling are two critical processes for manufacturing the green tea, and the de-enzyming is to destroy and inactivate oxidase activity in the fresh tea leaves at high temperature to soften the tea leaves, is beneficial to rolling and forming the tea leaves, gives off green odor and promotes the formation of aroma; the rolling is a process of rotating the enzyme-removed leaves under a certain pressure to destroy the cell tissues of the tea leaves, so that the tea juice overflows, and simultaneously, the tea leaves are wound into a strip shape, so that the attractive appearance of the tea leaves is improved.
In the prior art, a water-removing machine is generally adopted to remove water from fresh tea leaves, then a rolling machine is used to roll the removed tea leaves, and in the process from water removal to rolling, a tea conveyor or manpower is required to transport, which is troublesome and labor-consuming.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a tea wrap and knead device to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
the utility model provides a tea wrap and knead device, is including kneading the cylinder, completing cylinder and frame, be provided with four group's supporting rollers in the frame, it installs in the frame through supporting roller to knead the cylinder, it is provided with the recess to knead the cylinder both ends, forms clearance fit with supporting roller, it is provided with the cylinder that completes to knead the inside rotation of cylinder, it is provided with heating element to knead the cylinder outside, is located one side of frame, heating element one end is located kneads the cylinder outside, and the other end extends to inside the cylinder that completes, still install drive assembly in the frame, be located the heating element below, drive assembly sets up with kneading the cylinder and the cylinder linkage that completes respectively, drive assembly drives to knead the cylinder and the cylinder that completes rotates to turn to opposite.
As a further aspect of the present invention: the heating device is characterized in that an air heater support and a motor support are arranged on the rack and are respectively positioned at the top and the bottom of one side of the rack, the heating assembly is installed on the air heater support, and the driving assembly is arranged on the motor support.
As a further aspect of the present invention: the heating assembly comprises an air heater and a hot air pipe, the air heater is fixedly mounted on the air heater support, one end of the hot air pipe is communicated with an air outlet of the air heater, the other end of the hot air pipe extends into the de-enzyming roller, and a plurality of heat dissipation holes are formed in the part, located inside the de-enzyming roller, of the hot air pipe.
As a further aspect of the present invention: the driving assembly comprises a motor, the motor is fixedly installed on the motor support, and a gear is fixedly installed at the tail end of an output shaft of the motor and is meshed with an outer gear ring arranged on the rolling roller.
As a further aspect of the present invention: the output shaft of the motor is also provided with a chain transmission device, one end of the chain transmission device is fixedly connected with the output shaft of the motor, and the other end of the chain transmission device is fixedly connected to the de-enzyming roller.
As a further aspect of the present invention: the water removing device is characterized in that three groups of spiral guide plates are arranged on the water removing roller, the spiral guide plates are evenly arranged on the inner wall of the water removing roller in an annular mode, a plurality of groups of water removing holes are formed in the water removing roller, one side, far away from the chain transmission device, of the water removing roller is provided with a water removing end cover, and three groups of water removing discharge doors are further arranged on the water removing roller.
As a further aspect of the present invention: the de-enzyming roller is of an eccentric structure, and a plurality of groups of outer ribs are further arranged on the outer wall of the de-enzyming roller.
As a further aspect of the present invention: the inner wall of the rolling roller is provided with an inner rib, the rolling roller is provided with a plurality of rolling holes, and the bottom of the rolling roller is also provided with a rolling discharge door.
As a further aspect of the present invention: the rolling machine is characterized in that a storage hopper is further arranged on the rack, is arranged at the bottom of the rack and is positioned below the rolling roller.
Compared with the prior art, the beneficial effects of the utility model are that:
the heating pipe with the heat dissipation holes is adopted, so that the heat is transferred into the fixation roller while wind power is dispersed, and the tea leaves are fully contacted with the heat; the spiral guide plates are uniformly arranged on the inner wall of the fixation roller in a ring shape, and the tea leaves are driven to rotate in the fixation process, so that the tea leaves are thoroughly turned and fully contacted with hot air; a fixation roller provided with fixation holes is adopted, and the green and astringent taste of the tea leaves is emitted through the fixation holes; the de-enzyming roller adopts an eccentric structure, and the outer wall of the de-enzyming roller is provided with a plurality of groups of outer ribs which are matched with inner ribs arranged on the inner wall of the rolling roller to roll de-enzyming leaves; a storage hopper is arranged at the bottom of the machine frame and below the rolling roller, and is used for collecting tea leaves to be rolled in a centralized manner.
Drawings
Fig. 1 is a schematic structural view of a tea leaf fixation and rolling device.
Fig. 2 is a left side view of the structure of fig. 1.
Fig. 3 is a front view of the structure of fig. 1.
Fig. 4 is a structural schematic diagram of a roller section in the tea leaf fixation and rolling device.
Fig. 5 is a schematic structural view of a rolling roller in the tea leaf fixation rolling device.
Fig. 6 is a schematic structural view of a fixation roller in the tea fixation rolling device.
Description of reference numerals:
1-a frame; 11-air heater bracket; 12-a motor support; 2-a heating assembly; 21-a hot air blower; 22-hot air pipes; 3-a drive assembly; 31-a motor; 32-chain drives; 33-outer gear ring; 34-a gear; 4, a storage hopper; 5-supporting the roller; 51-a roller base; 6-rolling the roller; 61-rolling holes; 62-inner prism; 63-rolling a discharging door; 7-a de-enzyming roller; 71-fixation end cover; 72-outer prism; 73-fixation holes; 74-fixation discharge door; 75-spiral guide plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
Referring to fig. 1 to 6, in an embodiment of the present invention, a tea leaf de-enzyming and twisting device includes a twisting roller 6, a de-enzyming roller 7 and a frame 1, four sets of support rollers 5 are disposed on the frame 1, the twisting roller 6 is mounted on the frame 1 through the support rollers 5, two ends of the twisting roller 6 are provided with grooves to form a movable fit with the support rollers 5, the de-enzyming roller 7 is rotatably disposed inside the twisting roller 6, a heating assembly 2 is disposed outside the twisting roller 6 and located at one side of the frame 1, one end of the heating assembly 2 is located outside the twisting roller 6, the other end extends into the de-enzyming roller 7, a driving assembly 3 is further mounted on the frame 1 and located below the heating assembly 2, the driving assembly 3 is respectively linked with the twisting roller 6 and the de-enzyming roller 7, the driving assembly 3 drives the twisting roller 6 and the de-enzyming roller 7 to rotate, and the direction of rotation is reversed.
The air heater is characterized in that an air heater support 11 and a motor support 12 are arranged on the rack 1 and are respectively positioned at the top and the bottom of one side of the rack 1, a heating assembly 2 is installed on the air heater support 11, and a driving assembly 3 is arranged on the motor support 12.
The driving assembly 3 comprises a motor 31, the rotating speed of the motor 31 is adjustable, the motor 31 is fixedly installed on the motor support 12, a gear 34 is fixedly installed at the tail end of an output shaft of the motor 31 and is meshed with an outer gear ring 33 arranged on the twisting roller 6, the motor 31 drives the twisting roller 6 to rotate through the gear 34 and the outer gear ring 33, the rotating direction is opposite to that of the output shaft of the motor 31, a chain transmission device 32 is further arranged on the output shaft of the motor 31, one end of the chain transmission device 32 is fixedly connected with the output shaft of the motor 31, the other end of the chain transmission device is fixedly connected onto the enzyme-deactivating roller 7, the motor 31 drives the enzyme-deactivating roller 7 to rotate through the chain transmission device 32, and the rotating.
The tea leaf fixation device is characterized in that three groups of spiral guide plates 75 are arranged on the fixation roller 7, the spiral guide plates 75 are uniformly arranged on the inner wall of the fixation roller 7 in an annular shape, when the fixation roller 7 rotates, the spiral guide plates 75 drive tea leaves to rotate, the tea leaves are turned thoroughly and fully contacted with hot air, a plurality of groups of fixation holes 73 are formed in the fixation roller 7, during fixation, the tea leaves are distributed with astringent taste through the fixation holes 73, a fixation end cover 71 is arranged on one side of the fixation roller 7, which is far away from the chain transmission device 32, the fixation end cover 71 is opened, the tea leaves can be fed into the fixation roller 7, three groups of fixation discharge doors 74 are further arranged on the fixation roller 7, after fixation is finished, the fixation discharge doors 74 are opened, the fixation leaves are fed into the rolling roller 6, the fixation roller 7 is of an eccentric structure, a plurality of groups of outer ribs 72 are arranged on the outer wall of the fixation roller 7, and when the fixation roller 7 rotates, the outer ribs 72 are matched with the inner wall of the rolling roller 6 to roll the tea leaves.
An inner rib 62 is arranged on the inner wall of the rolling roller 6 and is matched with an outer rib 72 to roll the water-removed leaves, a plurality of rolling holes 61 are formed in the rolling roller 6 to discharge water and green and astringent taste in the rolling process out of the rolling roller 6, a rolling discharge door 63 is further arranged at the bottom of the rolling roller 6, and after the rolling is finished, the rolling discharge door 63 is opened to convey the rolled leaves out of the rolling roller 6.
Example 2
Referring to fig. 1-3, in an embodiment of the present invention, a tea leaf fixation and twisting device, on the basis of embodiment 1, a storage hopper 4 is further disposed on the frame 1, the storage hopper 4 is mounted at the bottom of the frame 1 and located below the twisting roller 6, and the twisted tea leaves are collected and transported to the next process.
The utility model discloses a theory of operation is:
when the tea leaf fixation machine works, the fixation end cover 71 is opened, fresh tea leaves are put into the fixation roller 7, the fixation end cover 71 is closed, the motor 31 is started, the motor 31 drives the fixation roller 7 to rotate through the chain transmission device 32, the spiral guide plate 75 drives the tea leaves to turn over, the hot air blower 21 is started, heat is conveyed into the fixation roller 7 through the hot air pipe 22, carry out the green-removing to fresh tea leaf, after the green-removing, close air heater 21, reduce motor 31 rotational speed, open the discharge door 74 that completes, carry the green-removing leaf to knead in the cylinder 6, motor 31 drives the reverse rotation of the cylinder 7 that completes through outer ring gear 33 and gear 34, the setting is in the cooperation of the interior arris 62 of rolling the cylinder 6 inner wall and the outer arris 72 that sets up at the cylinder 7 outer wall that completes, knead the green-removing leaf, knead and accomplish the back, close motor 31, open and knead discharge door 63, will knead the leaf and carry in the storage hopper 4, transport next process.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. A tea fixation rolling device comprises a rolling roller (6), a fixation roller (7) and a rack (1), and is characterized in that four groups of supporting rollers (5) are arranged on the rack (1), the rolling roller (6) is installed on the rack (1) through the supporting rollers (5), grooves are formed in two ends of the rolling roller (6) and are movably matched with the supporting rollers (5), the fixation roller (7) is arranged inside the rolling roller (6) in a rotating mode, a heating assembly (2) is arranged outside the rolling roller (6) and is located on one side of the rack (1), one end of the heating assembly (2) is located outside the rolling roller (6), the other end of the heating assembly extends into the fixation roller (7), a driving assembly (3) is further installed on the rack (1) and is located below the heating assembly (2), and the driving assembly (3) is respectively linked with the rolling roller (6) and the fixation roller (7), the driving component (3) drives the rolling roller (6) and the de-enzyming roller (7) to rotate, and the directions of rotation are opposite.
2. The tea leaf enzyme deactivating and twisting device according to claim 1, wherein a hot air blower support (11) and a motor support (12) are arranged on the rack (1) and are respectively positioned at the top and the bottom of one side of the rack (1), the heating assembly (2) is mounted on the hot air blower support (11), and the driving assembly (3) is arranged on the motor support (12).
3. The tea leaf enzyme deactivating and twisting device according to claim 2, wherein the heating assembly (2) comprises an air heater (21) and a hot air pipe (22), the air heater (21) is fixedly mounted on the air heater bracket (11), one end of the hot air pipe (22) is communicated with an air outlet of the air heater (21), the other end of the hot air pipe extends into the enzyme deactivating drum (7), and a plurality of heat dissipation holes are formed in the part, located inside the enzyme deactivating drum (7), of the hot air pipe (22).
4. A tea leaf enzyme deactivating and twisting device according to claim 2, wherein the driving assembly (3) comprises a motor (31), the motor (31) is fixedly mounted on the motor bracket (12), and the end of the output shaft of the motor (31) is fixedly mounted with a gear (34) which is engaged with an outer gear ring (33) arranged on the twisting drum (6).
5. The tea leaf enzyme deactivating and twisting device as claimed in claim 4, wherein a chain transmission device (32) is further arranged on an output shaft of the motor (31), one end of the chain transmission device (32) is fixedly connected with the output shaft of the motor (31), and the other end of the chain transmission device is fixedly connected with the enzyme deactivating roller (7).
6. The tea leaf enzyme deactivating and twisting device according to claim 5, wherein three sets of spiral guide plates (75) are arranged on the enzyme deactivating roller (7), the spiral guide plates (75) are uniformly arranged on the inner wall of the enzyme deactivating roller (7) in an annular shape, a plurality of sets of enzyme deactivating holes (73) are formed in the enzyme deactivating roller (7), an enzyme deactivating end cover (71) is arranged on one side of the enzyme deactivating roller (7) far away from the chain transmission device (32), and three sets of enzyme deactivating discharge doors (74) are further arranged on the enzyme deactivating roller (7).
7. The tea leaf de-enzyming and twisting device according to claim 6, wherein the de-enzyming roller (7) is of an eccentric structure, and a plurality of groups of outer ribs (72) are further arranged on the outer wall of the de-enzyming roller (7).
8. The tea leaf enzyme deactivating and twisting device according to claim 1, wherein an inner rib (62) is arranged on the inner wall of the twisting roller (6), a plurality of twisting holes (61) are formed in the twisting roller (6), and a twisting discharge door (63) is further arranged at the bottom of the twisting roller (6).
9. The tea leaf enzyme deactivating and twisting device according to claim 1, wherein a storage hopper (4) is further arranged on the rack (1), and the storage hopper (4) is mounted at the bottom of the rack (1) and is positioned below the twisting roller (6).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201921623653.XU CN210642262U (en) | 2019-09-27 | 2019-09-27 | Tea wrap and knead device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201921623653.XU CN210642262U (en) | 2019-09-27 | 2019-09-27 | Tea wrap and knead device |
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CN210642262U true CN210642262U (en) | 2020-06-02 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201921623653.XU Expired - Fee Related CN210642262U (en) | 2019-09-27 | 2019-09-27 | Tea wrap and knead device |
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CN (1) | CN210642262U (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112273470A (en) * | 2020-11-25 | 2021-01-29 | 湖南省千秋界茶业有限公司 | Tea leaf fixation, rolling and steaming combined machine |
CN112401032A (en) * | 2020-10-30 | 2021-02-26 | 廖言 | Rotary chrysanthemum heating and water-removing device |
CN113100300A (en) * | 2021-04-08 | 2021-07-13 | 施明 | Tea processing is with rotary drum formula machine of frying tea with rub a function |
CN115251190A (en) * | 2022-08-15 | 2022-11-01 | 浙江上洋机械股份有限公司 | Water removing assembly for roller water removing machine |
CN115500409A (en) * | 2022-10-08 | 2022-12-23 | 西藏农牧学院 | Tea processing is with twisting machine of rubbing |
-
2019
- 2019-09-27 CN CN201921623653.XU patent/CN210642262U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112401032A (en) * | 2020-10-30 | 2021-02-26 | 廖言 | Rotary chrysanthemum heating and water-removing device |
CN112273470A (en) * | 2020-11-25 | 2021-01-29 | 湖南省千秋界茶业有限公司 | Tea leaf fixation, rolling and steaming combined machine |
CN113100300A (en) * | 2021-04-08 | 2021-07-13 | 施明 | Tea processing is with rotary drum formula machine of frying tea with rub a function |
CN113100300B (en) * | 2021-04-08 | 2024-03-01 | 湖南益阳市潇湘醇茶业有限公司 | Tea processing rotary drum type tea frying machine with strip kneading function |
CN115251190A (en) * | 2022-08-15 | 2022-11-01 | 浙江上洋机械股份有限公司 | Water removing assembly for roller water removing machine |
CN115251190B (en) * | 2022-08-15 | 2023-07-07 | 浙江上洋机械股份有限公司 | Fixation assembly for roller fixation machine |
CN115500409A (en) * | 2022-10-08 | 2022-12-23 | 西藏农牧学院 | Tea processing is with twisting machine of rubbing |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200602 Termination date: 20210927 |
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CF01 | Termination of patent right due to non-payment of annual fee |