CN210617120U - Automatic embedding and injection molding system for optical lenses - Google Patents
Automatic embedding and injection molding system for optical lenses Download PDFInfo
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- CN210617120U CN210617120U CN201921320091.1U CN201921320091U CN210617120U CN 210617120 U CN210617120 U CN 210617120U CN 201921320091 U CN201921320091 U CN 201921320091U CN 210617120 U CN210617120 U CN 210617120U
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Abstract
The utility model discloses an automatic embedding and injection molding system for optical lenses, wherein the output end of a material conveying mechanism is connected with a positioning device, and a lens grabbing mechanical arm is arranged above the positioning device; the positioning device includes: the tool clamping mechanism is connected with the tool positioning mechanism; the tool support is connected with the tool positioning mechanism, the tool forward-backward moving mechanism is connected with the tool support, the tool up-down moving mechanism is connected with the tool forward-backward moving mechanism, and the clamping mechanism is connected with the tool up-down moving mechanism; the clamping mechanism comprises: the tool comprises a sucker mounting plate and a sucker, wherein the sucker mounting plate is connected with a tool up-down moving mechanism, and the sucker is fixedly connected with the sucker mounting plate; the utility model discloses can realize automatic raw materials of going up, unload, realize that equipment replaces artifical automatic production, great improvement production efficiency and improvement production quality.
Description
Technical Field
The utility model relates to an automatic technical field that moulds plastics of lens specifically is an automatic system of moulding plastics of inlaying of optical lens piece.
Background
The raw material with the membrane is required to be put into an injection molding machine before the optical lens is subjected to injection molding, and then the injection molded lens is taken out from the injection molding machine. The piece is got by the manual work to the lens after dustless workshop is produced, and the manual grease of getting of one and sweat can be sealed in dustproof clothing, and the manual work can feel uncomfortable, and two are gone up the raw materials by the manual work, unload, and the time has been of a specified duration the health can produce fatigue, influences production quality, production efficiency and investment cost height.
Disclosure of Invention
The utility model provides an degree of automation is high, and the optical lens piece that the comprehensive properties is superior is automatic inlays injection molding system to solve at the bottom of the current production efficiency, the technical problem that product quality differs.
In order to solve the technical problem, the utility model provides a following technical scheme: an optical lens automatic insert injection molding system comprising: the lens grabbing device comprises a material conveying mechanism, a positioning device and a lens grabbing mechanical arm, wherein the output end of the material conveying mechanism is connected with the positioning device, and the lens grabbing mechanical arm is arranged above the positioning device; the positioning device includes: the tool clamping mechanism is connected with the tool positioning mechanism; the frock clamp is got the mechanism and is included: the tool comprises a tool support, a tool front-and-back moving mechanism, a tool up-and-down moving mechanism and a clamping mechanism, wherein the tool support is connected with a tool positioning mechanism, the tool front-and-back moving mechanism is connected with the tool support, the tool up-and-down moving mechanism is connected with the tool front-and-back moving mechanism, and the clamping mechanism is connected with the tool up-and-down moving mechanism; the clamping mechanism comprises: the tool comprises a sucker mounting plate and a sucker, wherein the sucker mounting plate is connected with a tool up-down moving mechanism, and the sucker is fixedly connected with the sucker mounting plate.
Through adopting above-mentioned technical scheme, positioner department is carried to the frock tool that material conveying mechanism will have the diaphragm, positioner snatchs the frock tool, and fix a position the frock tool, the lens snatchs the diaphragm that the manipulator will be fixed a position and takes out, move to injection molding machine mould top and wait for the die sinking, the lens snatchs the manipulator and takes out the product on the mould earlier, then will be prepared in the accurate injection molding machine mould that packs into of diaphragm again, the completion is inlayed, positioner takes away empty frock tool simultaneously, put into material conveying mechanism's below. The automatic feeding and discharging of the lens grabbing mechanical arm is achieved through the arrangement of the lens grabbing mechanical arm, and the problems that the existing product yield is unstable, the production efficiency is high and the input cost is high are effectively solved.
The frock clamp is got the mechanism and is used for pressing from both sides the frock tool of getting and having the diaphragm, and frock back-and-forth movement mechanism drives frock reciprocating mechanism and carries out the back-and-forth movement, and frock reciprocating mechanism drives frock clamp and gets the mechanism and reciprocate, and frock clamp is got the mechanism and is moved down and touch frock tool, and the sucking disc absorbs the frock tool, realizes that automatic clamp is got the frock tool. The tooling positioning mechanism is used for positioning the tooling jig so as to facilitate the lens grabbing mechanical arm to clamp the diaphragm.
Further, frock positioning mechanism includes: the positioning base, the locating plate, first baffle, the second baffle, first cylinder, the third baffle, second cylinder and fourth baffle, the locating plate setting is in the top of positioning base, the setting of first baffle and second baffle mutually perpendicular is in the top of locating plate, first cylinder and locating plate fixed connection, the output and the third baffle of first cylinder are connected, and the third baffle corresponds the setting with first baffle, second cylinder and locating plate fixed connection, the output and the fourth baffle of second cylinder are connected.
Through adopting above-mentioned technical scheme, the frock clamp that the mechanism clamp was got is got and is put into the space that first baffle, the second baffle, the third baffle, the fourth baffle encloses, first cylinder promotes the third baffle and removes, and then makes the rear end of frock clamp paste and lean on the border at first baffle, the second cylinder promotes the fourth baffle and removes, make the left side of frock clamp paste the border that leans on at the second baffle, adopt above-mentioned design in order to realize quick accurate the unloading of snatching, further improve production efficiency.
Further, the lens gripping robot includes: the lens clamping device comprises a grabbing support, a left-right moving mechanism, an up-down moving mechanism, a front-back moving mechanism and a lens clamping mechanism, wherein the left-right moving mechanism is arranged above the grabbing support, the front-back moving mechanism is connected with the left-right moving mechanism, the up-down moving mechanism is connected with the front-back moving mechanism, and the lens clamping mechanism is connected with the up-down moving mechanism.
The left-right moving mechanism drives the front-back moving mechanism to move left and right, the front-back moving mechanism drives the up-down moving mechanism to move front and back, and the up-down moving mechanism drives the lens clamping mechanism to move up and down to take and place lenses.
Further, the material conveying mechanism comprises: the finished product conveying line is arranged above the membrane conveying line; the diaphragm transfer chain includes double-deck belt transfer chain and little tributary flow belt transfer chain, and the one end of little tributary flow belt transfer chain is connected with double-deck belt transfer chain, and the other end is connected with positioner.
By adopting the technical scheme, the material pushing cylinder is arranged on the upper layer side of the double-layer belt conveying line and used for pushing the tool fixtures conveyed by the upper layer belt conveying line into the small branch belt conveying line, and the lower layer belt conveying line is used for conveying empty tool fixtures; the finished product conveying line is used for conveying finished lenses clamped by the lens grabbing manipulator.
Furthermore, the device also comprises an injection molding machine, wherein the injection molding machine is arranged beside the lens grabbing mechanical arm.
Compared with the prior art, the utility model has the advantages of it is following: the material conveying mechanism conveys the tool jig with the diaphragm to the positioning device, the positioning device grabs the tool jig and positions the tool jig, the lens grabbing mechanical arm takes out the positioned diaphragm and moves to the upper part of the injection molding machine mold to wait for mold opening, the lens grabbing mechanical arm takes out a product on the mold after mold opening, then the prepared diaphragm is accurately loaded into the injection molding machine mold to complete embedding, and meanwhile, the positioning device takes away the empty tool jig and puts the empty tool jig below the material conveying mechanism; the utility model discloses can realize automatic raw materials of going up, unload, realize that equipment replaces artifical automatic production, great improvement production efficiency and improvement production quality.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural view of the positioning device of the present invention.
Fig. 3 is the structural schematic diagram of the lens grabbing manipulator of the utility model.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the application described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Exemplary embodiments according to the present application will now be described in more detail with reference to the accompanying drawings. These exemplary embodiments may, however, be embodied in many different forms and should not be construed as limited to only the embodiments set forth herein. It is to be understood that these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the exemplary embodiments to those skilled in the art, in the drawings, it is possible to enlarge the thicknesses of layers and regions for clarity, and the same devices are denoted by the same reference numerals, and thus the description thereof will be omitted.
Referring now to FIGS. 1 and 2: an optical lens automatic insert injection molding system comprising: the device comprises a material conveying mechanism 1, a positioning device 2 and a lens grabbing mechanical arm 3, wherein the output end of the material conveying mechanism 1 is connected with the positioning device 2, and the lens grabbing mechanical arm 3 is arranged above the positioning device 2; the positioning device 2 includes: the tooling clamping mechanism 21 is connected with the tooling positioning mechanism 22; the tooling clamping mechanism 21 includes: the tooling device comprises a tooling support 211, a tooling front-and-back moving mechanism 212, a tooling up-and-down moving mechanism 213 and a clamping mechanism 214, wherein the tooling support 211 is connected with a tooling positioning mechanism 22, the tooling front-and-back moving mechanism 212 is connected with the tooling support 211, the tooling up-and-down moving mechanism 213 is connected with the tooling front-and-back moving mechanism 212, and the clamping mechanism 214 is connected with the tooling up-and-down moving mechanism 213; the gripping mechanism 214 includes: sucking disc mounting panel 2141 and sucking disc 2142, the sucking disc mounting panel is connected with frock reciprocating mechanism, sucking disc and sucking disc mounting panel fixed connection.
Material conveying mechanism 1 carries positioner 2 department with the frock tool 23 that has the diaphragm, positioner 2 snatchs frock tool 23, and fix a position frock tool 23, the lens snatchs manipulator 3 and takes out the diaphragm that has fixed a position, it waits the die sinking to move 4 mould tops of injection molding machine, the lens snatchs manipulator 3 and takes out the product on the mould earlier after the die sinking, then will be prepared in the accurate 4 moulds of injection molding machine of packing into of diaphragm, the completion is inlayed, positioner 3 takes away empty frock tool 23 simultaneously, put into the below of material conveying mechanism 1.
The tooling clamping mechanism 21 is used for clamping a tooling fixture 23 with a diaphragm, the tooling back-and-forth moving mechanism 212 drives the tooling up-and-down moving mechanism 213 to move back and forth, the tooling up-and-down moving mechanism 213 drives the clamping mechanism 214 to move up and down, the clamping mechanism 214 moves down to touch the tooling fixture 23, the sucker 2142 sucks the tooling fixture 23, and the tooling fixture 23 is clamped automatically. The tooling positioning mechanism 22 is used for positioning the tooling fixture 23 so as to facilitate the lens grabbing manipulator 3 to clamp the membrane.
Referring now to FIG. 2: the tool positioning mechanism 22 includes: the positioning device comprises a positioning base 221, a positioning plate 222, a first baffle plate 223, a second baffle plate 224, a first air cylinder 225, a third baffle plate 226, a second air cylinder 227 and a fourth baffle plate 228, wherein the positioning plate 222 is arranged above the positioning base 221, the first baffle plate 223 and the second baffle plate 224 are arranged above the positioning plate 222 in a mutually perpendicular mode, the first air cylinder 225 is fixedly connected with the positioning plate 222, the output end of the first air cylinder 225 is connected with the third baffle plate 226, the third baffle plate 226 is arranged corresponding to the first baffle plate 223, the second air cylinder 227 is fixedly connected with the positioning plate 222, and the output end of the second air cylinder 227 is connected with the fourth baffle plate 228; in the space that first baffle 223, second baffle 224, third baffle 226, fourth baffle 228 enclose is put into to frock tool 23 that mechanism 21 was got to frock clamp, first cylinder 225 promotes the third baffle 226 and removes, and then makes the rear end of frock tool 23 paste and lean on the border at first baffle 223, and second cylinder 227 promotes the removal of fourth baffle 228 for the left side of frock tool 223 pastes and leans on the border at second baffle 224.
Referring now to FIG. 3: the lens grasping robot 3 includes: the lens clamping device comprises a grabbing bracket 31, a left-right moving mechanism 32, an up-down moving mechanism 33, a front-back moving mechanism 34 and a lens clamping mechanism 35, wherein the left-right moving mechanism 32 is arranged above the grabbing bracket 31, the front-back moving mechanism 34 is connected with the left-right moving mechanism 32, the up-down moving mechanism 33 is connected with the front-back moving mechanism 34, and the lens clamping mechanism 35 is connected with the up-down moving mechanism 33. The left-right moving mechanism 32 drives the front-back moving mechanism 34 to move left and right, the front-back moving mechanism 34 drives the up-down moving mechanism 33 to move front and back, and the up-down moving mechanism 33 drives the lens clamping mechanism 35 to move up and down to take and place the lenses.
The material conveying mechanism 1 includes: the conveying device comprises a membrane conveying line 11 and a finished product conveying line 12, wherein the finished product conveying line 12 is arranged above the membrane conveying line 11; the membrane conveying line 11 comprises a double-layer belt conveying line 111 and a small branch flow belt conveying line 112, one end of the small branch flow belt conveying line 112 is connected with the double-layer belt conveying line 111, and the other end of the small branch flow belt conveying line 112 is connected with the positioning device 2; a material pushing cylinder 1111 is arranged on the upper layer side of the double-layer belt conveying line 111 and used for pushing the tool jig 23 conveyed by the upper layer belt conveying line 1112 into the small branch flow belt conveying line 112, and the lower layer belt conveying line 1113 is used for conveying an empty tool jig 23; the finished product conveying line 12 is used for conveying finished lenses clamped by the lens grabbing manipulator 3.
Still include injection molding machine 4, injection molding machine 4 sets up the side at lens snatch manipulator 4.
The utility model discloses an application principle: the upper layer belt conveying line 1112 is used for conveying a tooling fixture 23 with a membrane, the material pushing cylinder 1111 pushes the tooling fixture 23 into the small branch flow belt conveying line 112, the small branch flow belt conveying line 112 conveys the tooling fixture 23 to the positioning device 2, the tooling forward and backward moving mechanism 212 drives the tooling up and down moving mechanism 213 to move backwards above the small branch flow belt conveying line 112, the tooling up and down moving mechanism 213 pushes the clamping mechanism 214 to move downwards, the clamping mechanism 214 moves downwards to touch the tooling fixture 23, the suction disc 2142 sucks the tooling fixture 23, the tooling up and down moving mechanism 213 pushes the clamping mechanism 214 to move upwards, the tooling forward and backward moving mechanism 212 drives the tooling up and down moving mechanism 213 to move forwards above the tooling positioning mechanism 22 and place the tooling fixture 23 above the positioning plate 222, the first cylinder 225 pushes the third baffle 226 to move, so that the rear end of the tooling fixture 23 is attached to the edge of the first baffle 223, the second air cylinder 227 pushes the fourth baffle 228 to move, so that the left side of the tooling jig 23 abuts against the edge of the second baffle 224; the lens snatchs 4 diaphragms that will fix a position and takes out to move 4 moulds of injection molding machine top and wait for the die sinking, the lens snatchs 4 products that will be on the mould earlier of manipulator after the die sinking and take out, then will be prepared the accurate injection molding machine 4 moulds of packing into of diaphragm in, accomplish to inlay, press from both sides simultaneously and get mechanism 214 and take out frock tool 23 that frock positioning mechanism 22 was located to be empty, and put into lower floor belt transfer chain 1113 with empty frock tool 23.
It should be finally noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the above embodiments, it should be understood by those skilled in the art that after reading the present specification, the technical personnel can still modify or equivalently replace the specific embodiments of the present invention, but these modifications or changes do not depart from the scope of the claims of the present application.
Claims (5)
1. An automatic inlay injection molding system of optical lens piece, characterized by, includes: the lens grabbing device comprises a material conveying mechanism, a positioning device and a lens grabbing mechanical arm, wherein the output end of the material conveying mechanism is connected with the positioning device, and the lens grabbing mechanical arm is arranged above the positioning device; the positioning device includes: the tool clamping mechanism is connected with the tool positioning mechanism; the frock clamp is got the mechanism and is included: the tool comprises a tool support, a tool front-and-back moving mechanism, a tool up-and-down moving mechanism and a clamping mechanism, wherein the tool support is connected with a tool positioning mechanism, the tool front-and-back moving mechanism is connected with the tool support, the tool up-and-down moving mechanism is connected with the tool front-and-back moving mechanism, and the clamping mechanism is connected with the tool up-and-down moving mechanism; the clamping mechanism comprises: the tool comprises a sucker mounting plate and a sucker, wherein the sucker mounting plate is connected with a tool up-down moving mechanism, and the sucker is fixedly connected with the sucker mounting plate.
2. The system of claim 1, wherein the tooling positioning mechanism comprises: the positioning base, the locating plate, first baffle, the second baffle, first cylinder, the third baffle, second cylinder and fourth baffle, the locating plate setting is in the top of positioning base, the setting of first baffle and second baffle mutually perpendicular is in the top of locating plate, first cylinder and locating plate fixed connection, the output and the third baffle of first cylinder are connected, and the third baffle corresponds the setting with first baffle, second cylinder and locating plate fixed connection, the output and the fourth baffle of second cylinder are connected.
3. The automatic insert injection molding system for optical lenses according to claim 1, wherein the lens gripping robot comprises: the lens clamping device comprises a grabbing support, a left-right moving mechanism, an up-down moving mechanism, a front-back moving mechanism and a lens clamping mechanism, wherein the left-right moving mechanism is arranged above the grabbing support, the front-back moving mechanism is connected with the left-right moving mechanism, the up-down moving mechanism is connected with the front-back moving mechanism, and the lens clamping mechanism is connected with the up-down moving mechanism.
4. The system of claim 1, wherein the material delivery mechanism comprises: the finished product conveying line is arranged above the membrane conveying line; the diaphragm transfer chain includes double-deck belt transfer chain and little tributary flow belt transfer chain, and the one end of little tributary flow belt transfer chain is connected with double-deck belt transfer chain, and the other end is connected with positioner.
5. The automatic insert injection molding system for optical lenses of claim 1, further comprising an injection molding machine disposed beside the lens grasping robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921320091.1U CN210617120U (en) | 2019-08-15 | 2019-08-15 | Automatic embedding and injection molding system for optical lenses |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921320091.1U CN210617120U (en) | 2019-08-15 | 2019-08-15 | Automatic embedding and injection molding system for optical lenses |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210617120U true CN210617120U (en) | 2020-05-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921320091.1U Active CN210617120U (en) | 2019-08-15 | 2019-08-15 | Automatic embedding and injection molding system for optical lenses |
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| Country | Link |
|---|---|
| CN (1) | CN210617120U (en) |
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- 2019-08-15 CN CN201921320091.1U patent/CN210617120U/en active Active
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