CN210586173U - Chain type roller bearing cleaning machine - Google Patents
Chain type roller bearing cleaning machine Download PDFInfo
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- CN210586173U CN210586173U CN201921429449.4U CN201921429449U CN210586173U CN 210586173 U CN210586173 U CN 210586173U CN 201921429449 U CN201921429449 U CN 201921429449U CN 210586173 U CN210586173 U CN 210586173U
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Abstract
A chain-style roller bearing washer comprising: the feeding mechanism, the cleaning mechanism, the running mechanism, the spin-drying mechanism and the discharging mechanism are arranged from left to right in sequence; the feeding mechanism is used for feeding the bearing inner ring and the bearing outer ring; the cleaning mechanism is used for cleaning the inner ring and the outer ring of the bearing; an operation mechanism for operation of the bearing inner ring and the bearing outer ring; the spin-drying mechanism is used for spin-drying the inner ring and the outer ring of the bearing; and the discharging mechanism is used for discharging the bearing inner ring and the bearing outer ring. The transmission structure of chain formula through this equipment makes the outer lane of bearing and inner circle can not contact each other and lead to wasing the incomplete condition when wasing to wash through the ultrasonic cleaning room earlier and carry out the washing away of shower nozzle again when wasing, make the impurity of bearing inner circle and outer lane can get rid of completely, reached very good cleaning performance, this equipment passes through full automated control simultaneously, need not manual operation, has improved the cleaning efficiency greatly.
Description
Technical Field
The utility model relates to a nonstandard cleaning equipment, especially a chain formula roller bearing cleaning machine.
Background
A needle bearing is a roller bearing with cylindrical rollers, which are both thin and long with respect to their diameter, which rollers are called needles. The bearing has high load bearing capacity despite its small cross section, and the needle roller bearing is provided with long and thin rollers, so that it has compact radial structure, and its inner diameter size and load capacity are the same as other bearing types, and its outer diameter is minimum, so that it is specially applicable to bearing structure whose radial installation size is limited.
Since the outer diameter of the bearing is minimal with the same load capacity, the bearing has very high requirements in terms of outer surface and precision. The outer ring and the inner ring of the needle bearing can not be contacted during cleaning, so that the knocking damage during cleaning is prevented, and the inner ring and the outer ring can not be generated after cleaning, so that the common manual cleaning can not meet the requirement.
Disclosure of Invention
In order to overcome the above-mentioned not enough of prior art, the utility model provides a chain formula bearing cleaning machine, it can realize effectively wasing this bearing inner circle and outer lane.
The technical proposal of the utility model for solving the technical problem is that: a chain-style roller bearing washer comprising: the feeding mechanism, the cleaning mechanism, the running mechanism, the spin-drying mechanism and the discharging mechanism are arranged from left to right in sequence;
the feeding mechanism is used for feeding the bearing inner ring and the bearing outer ring and comprises a first conveying belt used for feeding the bearing inner ring and a second conveying belt used for feeding the bearing outer ring;
the cleaning mechanism is used for cleaning the inner ring and the outer ring of the bearing and comprises a first cleaning belt for cleaning the inner ring of the bearing and a second cleaning belt for cleaning the outer ring of the bearing, ultrasonic cleaning chambers are arranged at the middle parts of the first cleaning belt and the second cleaning belt, spray heads for spraying kerosene are further arranged at the tail ends of the first cleaning belt and the second cleaning belt, and the cleaning mechanism further comprises a pushing device for pushing the bearings in the first cleaning belt and the second cleaning belt to move backwards;
the operation mechanism is used for operating the bearing inner ring and the bearing outer ring, and comprises a third conveying belt used for operating the bearing inner ring, a fourth conveying belt used for operating the bearing outer ring, a connecting plate positioned between the third conveying belt and the fourth conveying belt, a first operation device used for pushing the bearing inner ring at the tail end of the third conveying belt and the bearing outer ring at the tail end of the fourth conveying belt to the connecting plate, and a second operation device used for pushing the bearing inner ring and the bearing outer ring in the connecting plate to the spin-drying mechanism;
the spin-drying mechanism is used for spin-drying the inner ring and the outer ring of the bearing and comprises a spin-drying machine, the spin-drying machine is connected with a spin-drying motor through a belt, a plurality of bearing inner ring spin-drying stations and bearing outer ring spin-drying stations are arranged on the spin-drying machine, and each bearing inner ring spin-drying station and each bearing outer ring spin-drying station are arranged in parallel and are uniformly distributed around the circumference of the spin-drying machine;
discharge mechanism, its ejection of compact that is used for bearing inner race and outer lane, including first inclined ladder and the fifth conveyer belt that is used for the ejection of compact of bearing inner race and the second inclined ladder and the sixth conveyer belt that are used for the ejection of compact of bearing outer lane, the left side of first inclined ladder is connected the bearing inner race station that spin-dries, the right side of first inclined ladder is connected the fifth conveyer belt, the left side of second inclined ladder is connected the bearing outer lane station that spin-dries, the right side of second inclined ladder is connected the sixth conveyer belt.
Preferably, the pushing device comprises pushing supports symmetrically arranged at two ends of the first cleaning belt and the second cleaning belt, a rotating shaft is arranged on each pushing support, one end of the rotating shaft is connected with a pushing motor, a transmission gear is arranged on the rotating shaft, a chain is arranged on each transmission gear, and a pushing block used for spacing and pushing the inner ring or the outer ring of the bearing is arranged on each chain.
Preferably, the first operating device comprises a guide plate and a first operating bracket, the first operating bracket is provided with a first operating cylinder, the first operating cylinder is connected with a push head, and the push head is connected with the guide plate.
Preferably, the second operating device comprises a second operating support, an operating linear module is arranged on the second operating support, a second operating cylinder is arranged on the operating linear module, and a cutting head is connected to the second operating cylinder.
Preferably, the first cleaning belt and the second cleaning belt are respectively provided with a positioning groove for positioning the inner ring and the outer ring of the bearing.
Preferably, the tail ends of the third conveying belt and the fourth conveying belt are further provided with limiting blocks.
Preferably, a demagnetizer is further provided at the front ends of the first cleaning belt and the second cleaning belt.
The beneficial effects of the utility model reside in that: the transmission structure of chain formula through this equipment makes the outer lane of bearing and inner circle can not contact each other and lead to wasing the incomplete condition when wasing to wash through the ultrasonic cleaning room earlier and carry out the washing away of shower nozzle again when wasing, make the impurity of bearing inner circle and outer lane can get rid of completely, reached very good cleaning performance, this equipment passes through full automated control simultaneously, need not manual operation, has improved the cleaning efficiency greatly.
Drawings
Fig. 1 is an assembly view of the present invention.
Fig. 2 is an assembly view from another perspective of the present invention.
Fig. 3 is an enlarged view of a of fig. 2 according to the present invention.
Fig. 4 is an enlarged view of B of fig. 1 according to the present invention.
Fig. 5 is a structural diagram of a first operating device according to the present invention.
Fig. 6 is a structural diagram of a second operation device according to the present invention.
Fig. 7 is an enlarged view of C of fig. 2 according to the present invention.
Fig. 8 is a component diagram of the spin-drying mechanism of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1 to 8, a chain type roller bearing cleaning machine includes: the feeding mechanism 1, the cleaning mechanism 2, the running mechanism 3, the spin-drying mechanism 4 and the discharging mechanism 5 are arranged from left to right in sequence;
the feeding mechanism 1 is used for feeding bearing inner rings and bearing outer rings and comprises a first conveying belt 6 used for feeding the bearing inner rings and a second conveying belt 7 used for feeding the bearing outer rings; an external robot or similar take-off structure delivers the inner and outer bearing rings to the first conveyor 6 and the second conveyor 7 respectively.
The cleaning mechanism 2 is used for cleaning the inner ring and the outer ring of the bearing and comprises a first cleaning belt 8 for cleaning the inner ring of the bearing and a second cleaning belt 9 for cleaning the outer ring of the bearing, ultrasonic cleaning chambers 10 are respectively arranged at the middle parts of the first cleaning belt 8 and the second cleaning belt 9, spray heads 11 for spraying kerosene are further arranged at the tail ends of the first cleaning belt 8 and the second cleaning belt 9, and a pushing device 12 for pushing the bearings in the first cleaning belt 8 and the second cleaning belt 9 to move backwards is further included; the pushing device 12 enables the inner ring and the outer ring of the bearing to move backwards gradually in the first cleaning belt 8 and the second cleaning belt 9 respectively so as to be cleaned in a vibration mode through the ultrasonic cleaning chamber 10 and then sprayed on the spray head 11, and a good cleaning effect is achieved.
The operation mechanism 3 is used for operating the bearing inner ring and the bearing outer ring, comprises a third conveying belt 13 used for operating the bearing inner ring, a fourth conveying belt 14 used for operating the bearing outer ring and a connecting plate 15 positioned between the third conveying belt 13 and the fourth conveying belt 14, and also comprises a first operation device 16 used for pushing the bearing inner ring at the tail end of the third conveying belt 13 and the bearing outer ring at the tail end 14 of the fourth conveying belt to the connecting plate 15 and a second operation device 17 used for pushing the bearing inner ring and the bearing outer ring in the connecting plate 15 to the spin-drying mechanism 4; the third conveyor belt 13 and the fourth conveyor belt 14 respectively drive the cleaned inner and outer bearing rings to the ends thereof, then the inner and outer bearing rings are pushed into the joint plates 15 by the first operating device 16, and finally the inner and outer bearing rings in the joint plates 15 are pushed into the spin-drying mechanism 4 by the second operating device 17.
The spin-drying mechanism 4 is used for spin-drying the bearing inner ring and the bearing outer ring and comprises a spin-drying machine 18, the spin-drying machine 18 is connected with a spin-drying motor 43 through a belt 19, a plurality of bearing inner ring spin-drying stations 20 and bearing outer ring spin-drying stations 21 are arranged on the spin-drying machine 18, and each bearing inner ring spin-drying station 20 and each bearing outer ring spin-drying station 21 are arranged in parallel and are uniformly distributed on the circumference of the spin-drying machine 18; after the second operation device 17 pushes the bearing inner ring and the bearing outer ring into the bearing inner ring spin-drying station 20 and the bearing outer ring spin-drying station 21, the spin-drying machine 18 rotates one station, so that after the stations are completely filled, the spin-drying machine 18 is driven by the spin-drying motor 43 to perform spin-drying operation, and when the spin-drying machine 18 stops after all spin-drying operation, the second operation device 17 continuously pushes the bearing inner ring and the bearing outer ring into the bearing inner ring spin-drying station 20 and the bearing outer ring spin-drying station 21, and simultaneously pushes the bearing inner ring and the bearing outer ring in the bearing inner ring spin-drying station 20 and the bearing outer ring spin-drying station 21 out of the stations and fall into the subsequent discharging mechanism 5.
Discharge mechanism 5, its ejection of compact that is used for bearing inner race and outer lane, including first inclined ladder 22 and the fifth conveyer belt 23 that is used for the ejection of compact of bearing inner race and the second inclined ladder 24 and the sixth conveyer belt 25 that are used for the ejection of compact of bearing outer lane, the left side of first inclined ladder 22 is connected bearing inner race spin-dry station 20, the right side of first inclined ladder 22 is connected fifth conveyer belt 23, the left side of second inclined ladder 24 is connected bearing outer lane spin-dry station 21, the right side of second inclined ladder 24 is connected sixth conveyer belt 25. The inner and outer rings of the bearing ejected out of the spin-drying station fall into the first and second ramps 22, 24, then slide down to the fifth and sixth conveyor belts 23, 25 via the ramps, and finally are respectively transported out to the apparatus.
In this embodiment, pusher 12 include that the symmetry sets up the propelling movement support 26 at first washing area 8 and second washing area 9 both ends, propelling movement support 26 on be equipped with pivot 27, the one end of pivot 27 is connected with propelling movement motor 28, pivot 27 on be equipped with drive gear 29, drive gear 29 on be equipped with chain 30, chain 30 on be equipped with and be used for interval and propelling movement bearing inner race or the ejector pad 31 of outer lane. The rotation of the pushing motor 28 can drive the transmission gear 29 to rotate through the rotating shaft 27, so that the chain 30 on the transmission gear 29 rolls along with the rotation, and the inner ring or the outer ring of each bearing is arranged between the two pushing blocks 31 through the pushing blocks 31, so that the inner ring or the outer ring of each bearing is ensured not to contact with each other, and meanwhile, the pushing motor is pushed backwards through the pushing blocks 31 during transmission.
In this embodiment, the first operating device 16 includes a guide plate 32 and a first operating bracket 33, a first operating cylinder 34 is disposed on the first operating bracket 33, a pushing head 35 is connected to the first operating cylinder 34, and the pushing head 35 is connected to the guide plate 32. Preferably, the ends of the third conveyor belt 13 and the fourth conveyor belt 14 are further provided with a stopper 41. The third conveyer belt 13 and the fourth conveyer belt 14 convey the inner ring and the outer ring of the bearing to the limiting block 41 at the tail end of the bearing to stop, at this time, the inner ring or the outer ring of the bearing falls into the guide plate 32, and then the first operation cylinder 34 drives the pushing head 35 to move forwards so as to push the whole guide plate 32 into the connecting plate 15.
In this embodiment, the second operating device 17 includes a second operating bracket 36, a linear operating module 37 is disposed on the second operating bracket 36, a second operating cylinder 38 is disposed on the linear operating module 37, and a cutting head 39 is connected to the second operating cylinder 38. The second operation cylinder 38 drives the intercepting head 39 to move downwards so as to intercept the bearing inner ring or the bearing outer ring in the connecting plate 15, then the intercepting head 39 intercepted with the bearing inner ring or the bearing outer ring is driven to the bearing inner ring spin-drying station 20 or the bearing outer ring spin-drying station 21 through the operation linear module 37, and then the intercepting head is reset through the second operation cylinder 38 and the operation linear module 37. The plurality of spin-drying stations in the spin-dryer are thus distributed over the inner and outer bearing rings by a plurality of repeated movements of the second running gear 17.
In this embodiment, the first cleaning belt 8 and the second cleaning belt 9 are provided therein with positioning grooves 40 for positioning the inner ring and the outer ring of the bearing. Guarantee through constant head tank 40 that inner circle or outer lane can carry out orderly gradual propelling movement backward in first cleaning zone 8 or second cleaning zone 9 to prevent that bearing inner circle or outer lane from rocking about and producing and colliding with when the propelling movement.
In this embodiment, a demagnetizer 42 is further provided at the front ends of the first cleaning tape 8 and the second cleaning tape 9. The demagnetizing device 42 ensures that the bearing can be demagnetized before cleaning, so that the magnetic dust impurities on the inner ring or the outer ring of the bearing can fall off, and the phenomenon that the inner ring or the outer ring of the bearing is not cleaned completely due to the dust impurities with strong magnetism can be avoided during cleaning.
The whole operation process of the equipment is as follows:
1) an external robot or similar take-off structure takes the inner race of the bearing to the first conveyor 6 and the outer race to the second conveyor 7.
2) The rotation of the pushing motor 28 can drive the transmission gear 29 to rotate through the rotating shaft 27, so that the chain 30 on the transmission gear 29 rolls along with the rotation, and the pushing block 31 on the chain drives the inner ring or the outer ring of the bearing to be pushed backwards gradually in the first cleaning belt 8 or the second cleaning belt 9.
3) The bearing inner ring or the bearing outer ring is subjected to vibration cleaning through an ultrasonic cleaning chamber 10 on the first cleaning belt 8 or the second cleaning belt 9, and then is sprayed on a spray head 11 at the tail end of the first cleaning belt 8 or the second cleaning belt 9.
4) The third conveyer belt 13 and the fourth conveyer belt 14 convey the inner ring and the outer ring of the bearing to the limiting block 41 at the tail end of the bearing to stop, at this time, the inner ring or the outer ring of the bearing falls into the guide plate 32, and then the first operation cylinder 34 drives the pushing head 35 to move forwards so as to push the whole guide plate 32 into the connecting plate 15.
5) The second operation cylinder 38 drives the intercepting head 39 to move downwards so as to intercept the bearing inner ring or the bearing outer ring in the connecting plate 15, then the intercepting head 39 intercepted with the bearing inner ring or the bearing outer ring is driven to the bearing inner ring spin-drying station 20 or the bearing outer ring spin-drying station 21 through the operation linear module 37, and then the intercepting head is reset through the second operation cylinder 38 and the operation linear module 37. The plurality of spin-drying stations in the spin-dryer are thus distributed over the inner and outer bearing rings by a plurality of repeated movements of the second running gear 17.
6) The spin drying machine 18 is driven by the spin drying motor 43 to perform spin drying operation, when the spin drying machine 18 is stopped after all spin drying is completed, the second operation device 17 can continuously push the bearing inner ring and the bearing outer ring into the bearing inner ring spin drying station 20 and the bearing outer ring spin drying station 21, and simultaneously push the bearing inner ring and the bearing outer ring in the bearing inner ring spin drying station 20 and the bearing outer ring spin drying station 21 out of the stations and fall into the subsequent discharging mechanism 5.
7) The inner and outer rings of the bearing ejected out of the spin-drying station fall into the first and second ramps 22, 24, then slide down to the fifth and sixth conveyor belts 23, 25 via the ramps, and finally are respectively transported out to the apparatus.
8) The above steps are repeated.
This embodiment is only one of the preferable embodiments of this patent, and any changes made without departing from the scope of this patent are within the scope of this patent.
Claims (7)
1. A chain-type roller bearing cleaning machine, comprising: the feeding mechanism, the cleaning mechanism, the running mechanism, the spin-drying mechanism and the discharging mechanism are arranged from left to right in sequence;
the feeding mechanism is used for feeding the bearing inner ring and the bearing outer ring and comprises a first conveying belt used for feeding the bearing inner ring and a second conveying belt used for feeding the bearing outer ring;
the cleaning mechanism is used for cleaning the inner ring and the outer ring of the bearing and comprises a first cleaning belt for cleaning the inner ring of the bearing and a second cleaning belt for cleaning the outer ring of the bearing, ultrasonic cleaning chambers are arranged at the middle parts of the first cleaning belt and the second cleaning belt, spray heads for spraying kerosene are further arranged at the tail ends of the first cleaning belt and the second cleaning belt, and the cleaning mechanism further comprises a pushing device for pushing the bearings in the first cleaning belt and the second cleaning belt to move backwards;
the operation mechanism is used for operating the bearing inner ring and the bearing outer ring, and comprises a third conveying belt used for operating the bearing inner ring, a fourth conveying belt used for operating the bearing outer ring, a connecting plate positioned between the third conveying belt and the fourth conveying belt, a first operation device used for pushing the bearing inner ring at the tail end of the third conveying belt and the bearing outer ring at the tail end of the fourth conveying belt to the connecting plate, and a second operation device used for pushing the bearing inner ring and the bearing outer ring in the connecting plate to the spin-drying mechanism;
the spin-drying mechanism is used for spin-drying the inner ring and the outer ring of the bearing and comprises a spin-drying machine, the spin-drying machine is connected with a spin-drying motor through a belt, a plurality of bearing inner ring spin-drying stations and bearing outer ring spin-drying stations are arranged on the spin-drying machine, and each bearing inner ring spin-drying station and each bearing outer ring spin-drying station are arranged in parallel and are uniformly distributed around the circumference of the spin-drying machine;
discharge mechanism, its ejection of compact that is used for bearing inner race and outer lane, including first inclined ladder and the fifth conveyer belt that is used for the ejection of compact of bearing inner race and the second inclined ladder and the sixth conveyer belt that are used for the ejection of compact of bearing outer lane, the left side of first inclined ladder is connected the bearing inner race station that spin-dries, the right side of first inclined ladder is connected the fifth conveyer belt, the left side of second inclined ladder is connected the bearing outer lane station that spin-dries, the right side of second inclined ladder is connected the sixth conveyer belt.
2. The chain needle bearing washer of claim 1, wherein: the propelling movement device set up the propelling movement support at first cleaning zone and second cleaning zone both ends including the symmetry, the propelling movement support on be equipped with the pivot, the one end of pivot is connected with the propelling movement motor, the pivot on be equipped with drive gear, drive gear on be equipped with the chain, the chain on be equipped with the ejector pad that is used for interval and propelling movement bearing inner race or outer lane.
3. The chain needle bearing washer according to claim 1 or 2, characterized in that: the first operation device comprises a guide plate and a first operation support, a first operation cylinder is arranged on the first operation support, the first operation cylinder is connected with a push head, and the push head is connected with the guide plate.
4. The chain needle bearing washer of claim 3, wherein: the second operation device comprises a second operation support, an operation straight line module is arranged on the second operation support, a second operation cylinder is arranged on the operation straight line module, and an intercepting head is connected to the second operation cylinder.
5. The chain needle bearing washer of claim 1, wherein: and positioning grooves for positioning the inner ring and the outer ring of the bearing are formed in the first cleaning belt and the second cleaning belt.
6. The chain needle bearing washer of claim 1, wherein: and the tail ends of the third conveying belt and the fourth conveying belt are also provided with limiting blocks.
7. The chain needle bearing washer of claim 1, wherein: the front ends of the first cleaning belt and the second cleaning belt are also provided with demagnetizers.
Priority Applications (1)
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CN201921429449.4U CN210586173U (en) | 2019-08-30 | 2019-08-30 | Chain type roller bearing cleaning machine |
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CN201921429449.4U CN210586173U (en) | 2019-08-30 | 2019-08-30 | Chain type roller bearing cleaning machine |
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CN210586173U true CN210586173U (en) | 2020-05-22 |
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CN201921429449.4U Active CN210586173U (en) | 2019-08-30 | 2019-08-30 | Chain type roller bearing cleaning machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112317431A (en) * | 2020-10-30 | 2021-02-05 | 王玉民 | Mud guard cleaning machine for sewage treatment |
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2019
- 2019-08-30 CN CN201921429449.4U patent/CN210586173U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112317431A (en) * | 2020-10-30 | 2021-02-05 | 王玉民 | Mud guard cleaning machine for sewage treatment |
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