CN210557808U

CN210557808U - Intelligent material conveying device

Info

Publication number: CN210557808U
Application number: CN201920940254.XU
Authority: CN
Inventors: 黄海盛
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-06-21
Filing date: 2019-06-21
Publication date: 2020-05-19
Anticipated expiration: 2029-06-21

Abstract

The utility model belongs to the technical field of workshop material transfer, and discloses an intelligent material conveying device, which comprises a distributing device, a general conveying device, a pushing device, a first transfer box and a controller; the distribution devices and the pushing devices are arranged in number, the distribution devices and the pushing devices are symmetrically distributed on two sides of the general conveying device, and each distribution device forms a working procedure station; each material pushing device consists of a base and an electric push rod; the device is sent with a plurality of always and is sent the device to form and be connected, and always send the device to lie in every position department of sending device one side and all install the test stand, the utility model discloses rely on intelligent control and conveyer belt transportation to realize the automatic conveying between each process website in the assembly line production to effectively solved the problem that needs artifical transportation in the workshop production, improved the production efficiency of workshop assembly line greatly.

Description

Intelligent material conveying device

Technical Field

The utility model belongs to the technical field of the material transfer in workshop, concretely relates to intelligence material transfer device.

Background

The flow line production of a workshop means that a product is divided into a plurality of parts or a plurality of processing procedures and processed at different work stations, so that the purposes of division of labor and cooperation and improvement of production efficiency are achieved;

however, in the actual flow line production, each work station needs to transfer the product or the part to the next work station after finishing the processing of the product or the part; most still rely on artifical the transportation among the prior art, not only have the lower problem of transportation efficiency, have great human influence moreover in the transportation, appear often transporting wrong phenomenon, lead to the management degree of difficulty also great in whole workshop.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an intelligence material conveyer to still there are the problem that needs artifical transportation and artifical transportation to have great error nature and the management degree of difficulty in solving current workshop streamlined production.

In order to achieve the above object, the utility model provides a following technical scheme:

an intelligent material conveying device comprises a distributing device, a total conveying device, a material pushing device, a first transfer box and a controller; the distribution devices and the pushing devices are arranged in number, the distribution devices and the pushing devices are symmetrically distributed on two sides of the general conveying device, and each distribution device forms a working procedure station; each material pushing device consists of a base and an electric push rod; the general conveying device is connected with the plurality of distributing devices, a detection frame is arranged at the position, located on one side of each distributing device, of the general conveying device, and detection probes are fixed on the inner walls of the two sides of each detection frame; the total conveying device and the distributing device are both formed by conveyor belt mechanisms, and the distributing device comprises a discharging conveyor belt and a feeding conveyor belt; radio frequency tags are arranged on the outer walls of the two sides of the first transfer box; the controller comprises a master controller and branch controllers, and only one master controller is arranged.

Based on above-mentioned structure, still include second transfer box b and mark frame, first transfer box a of second transfer box b replacement, and second transfer box b includes inner box and outer container, the installation cavity has been seted up to the both sides tank wall internal symmetry of outer container.

Preferably, the marking frame is fixed on a discharge conveyor belt of the dispensing device, and two electric telescopic rods are symmetrically welded at the top end inside the marking frame.

Preferably, the top and one side of installation cavity are equipped with guide hole and transparent window respectively, and the inside of installation cavity is equipped with the piston, the welding has the spring between piston and the installation cavity top, and the bottom welding of piston has the label board.

Preferably, the mounting groove has been seted up on one side inner wall of installation cavity, and the inside sliding connection of mounting groove has the location buckle, the welding has the spring between the one end of location buckle and the mounting groove inner wall, and the other end and the label integrated circuit board of location buckle close and be connected.

Preferably, a plurality of labels and clamping grooves are respectively arranged on the outer walls of the two sides of the label plate, the labels are radio frequency labels, and the clamping grooves are matched with the positioning buckles.

Preferably, the bottom welding of inner box has the slide, slide and outer container sliding connection, and the welding has the spring between the bottom of slide and the outer container.

Preferably, the sliding plate top is located the position department of inner box both sides and all has welded the gag lever post, and the expansion end of two gag lever posts runs through respectively in the inside of two installation chambeies.

Compared with the prior art, the utility model, following beneficial effect has:

(1) rely on intelligent control and conveyer belt transportation to realize the automatic conveying between each process website in the streamlined production to effectively solved the problem that needs artifical the transportation in the workshop production, improved the production efficiency of workshop assembly line greatly.

(2) Based on the automatic transfer operation, the intelligent control of a total control and a plurality of branch controls is matched, so that real-time connection can be formed between each station and the total controller, the production state of each station is effectively known, and the management difficulty of the whole workshop is reduced.

(3) According to the cooperation between radio frequency identification tag and the test probe, realize the intellectual detection system of each transfer box to the fixed point of each transfer box of intelligent control is advanced to the station, with the accuracy of effectively guaranteeing the whole device and transporting.

(4) The automatic updating of each transfer box mark is realized in combination with the automatic mark structure, the automation and the intelligent degree of the whole device are further improved on the one hand, the phenomenon of wrong mark of the transfer box can also be effectively avoided on the other hand, and the accuracy of the device transportation is further improved.

Drawings

Fig. 1 is a perspective view of the present invention;

fig. 2 is a top view of a first embodiment of the present invention;

FIG. 3 is a front view of the detection frame of the present invention;

fig. 4 is a perspective view of a first transfer box of the present invention;

fig. 5 is a top view of a second embodiment of the present invention;

fig. 6 is a front view of the marking frame of the present invention;

FIG. 7 is a schematic structural view of a second transfer box of the present invention;

FIG. 8 is a schematic view of a second transfer box of the present invention;

FIG. 9 is an enlarged view taken at A in FIG. 7;

FIG. 10 is an enlarged view of FIG. 7 at B;

FIG. 11 is an enlarged view at C of FIG. 8;

in the figure: 1-a distribution device, 2-a detection frame, 21-a detection probe, 3-a material pushing device, 4-a total delivery device, 5 a-a first transfer box, 5 b-a second transfer box, 51-a radio frequency tag, 52-an inner box, 53-an outer box, 531-an installation cavity, 532-a guide hole, 533-a piston, 534-a tag plate, 535-a transparent window, 536-a positioning buckle, 54-a sliding plate, 541-a limiting rod, 6-a controller, 7-a marking frame and 71-an electric telescopic rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides an intelligent material conveying device, which includes a distributing device 1, a total conveying device 4, a pushing device 3, a first transfer box 5a and a controller 6;

the distribution devices 1 and the pushing devices 3 are respectively provided with a plurality of devices, the distribution devices 1 and the pushing devices 3 are symmetrically distributed on two sides of the general transmission device 4, and each distribution device 1 forms a working procedure station;

each material pushing device 3 consists of a base and an electric push rod;

the general conveying device 4 is connected with the plurality of distributing devices 1, the detecting frame 2 is arranged at the position, located on one side of each distributing device 1, of the general conveying device 4, and the detecting probes 21 are fixed on the inner walls of the two sides of the detecting frame 2;

the main conveying device 4 and the distributing device 1 are both formed by a conveyor belt mechanism, and the distributing device 1 comprises an outlet conveyor belt and an inlet conveyor belt;

the outer walls of the two sides of the first transfer box 5a are provided with radio frequency tags 51;

the controller 6 comprises a master controller and branch controllers, and only one master controller is arranged.

Example 1

The first transfer box 5a and the radio frequency tag 51 are connected by means of fixed adhesion, and the first transfer box 5a with different radio frequency tags 51 is equipped for different process stations, so as to distinguish the production components of each process station.

Example 2

The first transfer box 5a and the radio frequency tag 51 are connected in a separable bonding mode, when the first transfer box 5a is transferred to different stations, the radio frequency tag 51 of the previous station is manually removed, and then the radio frequency tag 51 of the station is attached, so that the production parts are distinguished in the transferring process;

specifically, as can be seen from fig. 2 and the above description, the transfer process of the overall device is as follows: the set distribution device 1 is provided with four

work stations

01, 02, 03 and 04 respectively, and branch controllers are installed at the four work stations, and the specific pipeline mode setting is as follows, but the whole device is not limited to be used under the setting: setting 01 and 02 to process two parts of a product respectively, reprocessing the parts processed by 02 by 03, and assembling the preorder processed parts by 04;

01. after the station 02 finishes the processing, the parts are loaded in the first transfer boxes 5 with the corresponding radio frequency tags 51, then the first transfer boxes 5a are transported to the general conveying device 4 by the corresponding distributing devices 1, and the detection frames 2 and the detection probes 21 mounted on the general conveying device 4 detect the corresponding first transfer boxes 5a, for example: when the first transfer box 5a of the 02 station moves to the 03 station, the detection probe 21 detects the corresponding radio frequency tag 51, and the sub-controller determines that the tag is the tag required by the 03 station, then the corresponding material pushing device 3 is started, and the corresponding first transfer box 5a is pushed onto the feeding conveyor belt of the 03 station, so that the parts processed by the 02 station accurately enter the 03 station, and subsequent processing is facilitated; when the first transfer box 5a at the station 01 passes through the station 03, the label is an unnecessary label at the station 03, and the material pushing device 3 is not started at the moment, so that the parts produced at the station 01 can be smoothly transferred to the station 04;

in addition, a connection is formed between the branch controllers and the master controller of each station, the specific connection adopts one of optical fiber connection and wireless connection, the master controller is installed in a control room of a workshop, and the production state of each station is determined based on the transfer times of each branch controller 1 in the master controller.

2. Referring to fig. 5-11, based on the above structure, the structure further includes a second transfer box 5b and a mark frame 7, the second transfer box 5b replaces the first transfer box 5a, the second transfer box 5b includes an inner box 52 and an outer box 53, and mounting cavities 531 are symmetrically formed in two side walls of the outer box 53.

Example 3

The automatic switching of the label of the transfer box is performed by using the label rack 7 and the second transfer box 5b proposed in the above description, and as shown in fig. 5, the automatic switching process is as follows: when the second transfer box 5b is fed from the 02 station, the mark frame 7 of the station marks the second transfer box 5b, after the second transfer box 5b is conveyed to the 03 station for blanking, the mark formed by the 02 station automatically disappears, and then if the second transfer box 5b is continuously fed from the 03 station, the mark is formed by the mark frame 7 at the 03 station, so that the automatic updating of the label of the transfer box is effectively realized, and the automation degree of the whole device is further improved;

to realize the above principle, the following structure is set in this embodiment:

in this embodiment, preferably, the marking frame 7 is fixed on the discharging conveyor belt of the dispensing device 1, and two electric telescopic rods 71 are symmetrically welded to the top end inside the marking frame 7, and in addition, a photoelectric switch is further arranged at the middle position of the marking frame 7 and used for detecting the relative position of the transfer box and the marking frame 7, so as to realize accurate marking operation.

In this embodiment, preferably, a guide hole 532 and a transparent window 535 are respectively disposed at a top end and one side of the mounting cavity 531, a piston 533 is disposed inside the mounting cavity 531, a spring is welded between the piston 533 and the top end of the mounting cavity 531, and a label plate 534 is welded at a bottom end of the piston 533.

In this embodiment, preferably, a mounting groove is formed in an inner wall of one side of the mounting cavity 531, the mounting groove is slidably connected with a positioning buckle 536, a spring is welded between one end of the positioning buckle 536 and the inner wall of the mounting groove, and the other end of the positioning buckle 536 is connected with the label plate 534 in a clamping manner.

In this embodiment, preferably, the outer walls of the two sides of the label plate 534 are respectively provided with a plurality of labels and a plurality of slots, each label is a radio frequency label 51, and each slot is adapted to the positioning buckle 536.

In this embodiment, preferably, a sliding plate 54 is welded to the bottom end of the inner box 52, the sliding plate 54 is slidably connected to the outer box 53, and a spring is welded between the bottom end of the sliding plate 54 and the outer box 53.

In this embodiment, preferably, the top end of the sliding plate 54 is welded with the limiting rods 541 at the positions on the two sides of the inner box 52, and the movable ends of the two limiting rods 541 penetrate through the two mounting cavities 531 respectively.

Specifically, the method comprises the following steps: taking the feeding and discharging of the 03 station as an example, the second transfer box 5b sent out by the 02 station enters the 03 station through the distributing device 1, the 03 station gradually takes the part out of the second transfer box 5b when performing secondary processing on the part, at this time, the stress on the inner box 52 is reduced, under the action of the spring return, the condition shown in fig. 7 is formed, which corresponds to the structure shown in fig. 10, the inner case 52 and the slide plate 54 move up, thereby driving the limiting rod 541 to move upwards, so that the limiting rod 541 is clamped into the positioning buckle 536, and pushes the positioning buckle 536 to retract into the mounting groove, at this time, the positioning buckle 536 and the label plate 534, in combination with the structure shown in fig. 9, the spring at the top end of the piston 533 rebounds, thereby driving the piston 533 and the label plate 534 to move upwards, so that the label plate 534 and the transparent window 535 form dislocation, and at this time, any radio frequency label 51 cannot be observed through the transparent window 535, thereby realizing automatic clearing of the label formed at the 02 station;

after the processing is finished, the parts need to be discharged through a discharge conveyor belt on the 03 station, at the moment, the parts are still arranged in the second transfer box 5b, the inner box 52 is extruded due to the gravity of the parts per se, so that the inner box 52 and the sliding plate 54 slide downwards to form a state shown in fig. 8, a structure shown in fig. 11 corresponds to the state, at the moment, the limiting rod 541 synchronously moves downwards along with the sliding plate 54 to be separated from the positioning buckle 536, and the positioning buckle 536 is in contact with the label plate 534 under the pushing of a spring; when the second transfer box 5b moves to the middle position of the mark frame 7, the branch controller controls to start the two electric telescopic rods 71, the movable end of the electric telescopic rod 71 passes through the guide hole 532 and pushes the piston 533 and the label plate 534 to move downwards, and in the process, the labels on the label plate 534 gradually correspond to the transparent window 535 until the labels are positioned at the label position corresponding to the 03 station;

the label positioning is determined according to the extension length of the electric telescopic rod 71, for example, the extension length corresponding to the 03 station is the distance formed by three continuous slots, so that after the electric telescopic rod 71 is extended, the positioning buckle 536 and the third slot form a slot (from bottom to top), at this time, the third note is correspondingly displayed at the transparent window 535, and thus it is effectively ensured that the labeled label is adapted to the station.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an intelligence material transfer device which characterized in that: comprises a distributing device (1), a total conveying device (4), a pushing device (3), a first transfer box (5a) and a controller (6);

the distribution device (1) and the pushing device (3) are respectively provided with a plurality of devices, the distribution device (1) and the pushing device (3) are symmetrically distributed on two sides of the general conveying device (4), and each distribution device (1) forms a working procedure station;

each material pushing device (3) consists of a base and an electric push rod;

the general conveying device (4) is connected with the plurality of distributing devices (1), the positions, located on one side of each distributing device (1), of the general conveying device (4) are provided with detection frames (2), and detection probes (21) are fixed on the inner walls of the two sides of each detection frame (2);

the total conveying device (4) and the distributing device (1) are both formed by a conveyor belt mechanism, and the distributing device (1) comprises a discharging conveyor belt and a feeding conveyor belt;

the outer walls of two sides of the first transfer box (5a) are respectively provided with a radio frequency tag (51);

the controller (6) comprises a master controller and branch controllers, and only one master controller is arranged.

2. The intelligent material conveying device of claim 1, wherein: still include second transfer box (5b) and mark frame (7), first transfer box (5a) of second transfer box (5b) replacement, and second transfer box (5b) include inner box (52) and outer container (53), installation cavity (531) have been seted up to the both sides incasement symmetry of outer container (53).

3. The intelligent material conveying device of claim 2, wherein: the marking frame (7) is fixed on a discharging conveying belt of the distributing device (1), and two electric telescopic rods (71) are symmetrically welded at the top end inside the marking frame (7).

4. The intelligent material conveying device of claim 2, wherein: guide hole (532) and transparent window (535) are equipped with respectively to the top and one side of installation cavity (531), and the inside of installation cavity (531) is equipped with piston (533), the welding has the spring between piston (533) and installation cavity (531) top, and the welding of the bottom of piston (533) has label plate (534).

5. The intelligent material conveying device of claim 4, wherein: the mounting groove has been seted up on the one side inner wall of installation cavity (531), and the inside sliding connection of mounting groove has location buckle (536), the welding has the spring between the one end of location buckle (536) and the mounting groove inner wall, and the other end and the label plate (534) block of location buckle (536) are connected.

6. The intelligent material conveying device of claim 5, wherein: the label is characterized in that a plurality of labels and clamping grooves are respectively arranged on the outer walls of two sides of the label plate (534), the labels are radio frequency labels (51), and the clamping grooves are matched with the positioning buckles (536).

7. The intelligent material conveying device of claim 2, wherein: the bottom welding of inner box (52) has slide (54), slide (54) and outer container (53) sliding connection, and the welding has the spring between the bottom of slide (54) and outer container (53).

8. The intelligent material conveying device of claim 7, wherein: limiting rods (541) are welded at positions, located on two sides of the inner box (52), of the top end of the sliding plate (54), and the movable ends of the two limiting rods (541) penetrate through the inner portions of the two installation cavities (531) respectively.