CN210548681U - Intelligent tin soldering machine - Google Patents
Intelligent tin soldering machine Download PDFInfo
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- CN210548681U CN210548681U CN201920782598.2U CN201920782598U CN210548681U CN 210548681 U CN210548681 U CN 210548681U CN 201920782598 U CN201920782598 U CN 201920782598U CN 210548681 U CN210548681 U CN 210548681U
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Abstract
The utility model discloses an intelligent tin soldering machine, which comprises a welding head, wherein the welding head is used for soldering tin on a workpiece; the first module is connected with the welding head; the first module drives the welding head to move in a first preset direction; the second module is connected with the first module; the second module drives the first module to move in a second preset direction; the sliding table is connected with the working track and moves on the working track along a third preset direction; the visual detection mechanism comprises a charge coupled device and a detection moving module; the charge coupled device moves along a second preset direction through the detection moving module. The utility model discloses effectively impeld the automation of soldering tin.
Description
Technical Field
The utility model relates to a tooling equipment field specifically is an intelligence soldering tin machine.
Background
At present, in the process of processing electronic products, a soldering machine is often required to perform a soldering operation on a metal terminal of an electronic component, that is, the metal terminal is placed on a tin furnace to allow liquid tin to be uniformly and smoothly attached to the metal terminal. However, the existing soldering machine has low automation degree and inaccurate positioning, and the manual adjustment is often needed in the working process. Moreover, the soldering tin equipment cannot be combined with the production line to realize automatic control, and the requirements of full-automatic welding of the full-automatic assembly production line cannot be met.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to the problem that above-mentioned prior art exists, provide an intelligence soldering tin machine, welded automation can be realized to this machine.
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes:
an intelligent tin soldering machine comprises a tin soldering mechanism and a visual detection mechanism;
the soldering mechanism includes:
a welding head for soldering a workpiece;
the first module is connected with the welding head; the first module drives the welding head to move in a first preset direction;
the second module is connected with the first module; the second module drives the first module to move in a second preset direction;
the sliding table is connected with the working track and moves on the working track along a third preset direction;
the visual detection mechanism comprises a charge coupled device and a detection moving module; the charge coupled device moves along a second preset direction through the detection moving module;
and the soldering tin mechanism and the visual detection mechanism are arranged on the frame.
Preferably, an industrial control console is arranged on the outer frame of the intelligent tin soldering machine, and the industrial control console visually displays the signals received by the visual detection mechanism.
Preferably, the visual detection mechanism is further provided with a light source, and the distance between the light source and the sliding table is smaller than the distance between the charge coupled device and the sliding table.
Preferably, the second module of the soldering mechanism is mounted on the rack through a mounting frame; and the mounting frame is provided with a tin cleaning box and temperature control equipment.
Preferably, the second module of the soldering mechanism is connected with a drag chain.
Preferably, the outer frame of the intelligent soldering machine is connected with a safety grating.
Preferably, an air outlet is connected to the upper portion of the outer frame of the intelligent soldering machine.
The utility model is suitable for a soldering tin process of a plurality of trades. The automation degree is high, and manual adjustment is not needed; and the device is provided with a monitoring device to detect the working process in real time, so that the automation of soldering is effectively promoted.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a front view of FIG. 1;
FIG. 3 is an exploded view of the present invention;
fig. 4 is a schematic structural diagram of the soldering machine of the present invention.
In the figure: 1, an outer frame; 2, a tin soldering mechanism; 3, a safety grating; 4, a work control table; 5, a jig; 6, a sliding table; 7, visual detection; 11 a control panel; 12 air outlet; 21 a temperature control device; 22 welding head; 23, cleaning a tin box; 24 a first module; 25 a second module; 26, dragging a chain; 27 a frame; 29 working track; 210, mounting a rack; 71 a charge coupled device; 72 light source; 73 detects the moving module.
Detailed Description
The following specific examples are provided to further illustrate the present invention so that those skilled in the art may better understand the invention and practice it, but the examples are not intended to limit the invention.
In the present embodiment, the first predetermined direction, the second predetermined direction and the third predetermined direction are all disposed at an angle therebetween. More specifically, in the rectangular coordinate system in three-dimensional space, the first predetermined direction is a Z-axis direction, the second predetermined direction is a Y-axis direction, and the third predetermined direction is an X-axis direction.
As shown in fig. 1-4; the utility model is divided into a soldering mechanism 2 and a visual inspection 7; the soldering mechanism 2 and the visual inspection 7 are both mounted on the outer frame 1. Meanwhile, the outer frame 1 is also provided with a safety grating 3, an industrial control platform 4, a control panel 11 and an air outlet 12. Wherein the safety grating 3 is correspondingly positioned on two vertical supporting columns of the outer frame 1, and workers can pass through the corresponding area of the safety grating 3 when taking out/putting in workpieces. The work control table 4 is positioned in the support column at the upper end of the outer frame 1 and is used for receiving and displaying the signal of the visual detection 7 and visualizing the signal. The control panel 11 is intended to give the worker the ability to operate the machine. The exhaust port 12 exhausts gas or suspended solid particles generated in the soldering process.
The visual inspection 7 is divided into a charge coupled device 71, a light source 72 and an inspection moving module 73; the charge coupled device 71 is also called a CCD, and is an optical sensor that directly converts an optical signal into an analog current signal. In order to increase the optical signal strength of the charge coupled device 71, a light source 72 is provided below the charge coupled device 71. The CCD 71 and the light source 72 are mounted on the frame 1 through a detecting moving module 73, and the detecting moving module 73 is a linear module and drives the CCD 71 and the light source 72 to move in the X-axis direction.
As shown in fig. 4, the frame of the soldering mechanism 2 includes two parts, namely a frame 27 and a mounting frame 210; wherein, two working rails 29 are arranged on the frame 27, and a sliding table 6 is arranged on the working rails 29; the slide table 6 is movable back and forth along the Y-axis. The slide table 6 is provided with a jig 5. The jig 5 is used for fixing and carrying the product.
The first module 24 and the second module 25 are mounted on the top of the mounting frame 210; the second module 25 is mounted directly on the mounting bracket 210 and is connected to the drag chain 26; the first module 24 is installed on the second module 25; the bond head 22 is mounted on a first module 24. Wherein the first module 24 controls the movement of the bond head 22 in the Z-axis and the second module 25 controls the movement of the first module 24 in the X-axis. The first module 24 and the second module 25 are linear modules.
When the utility model works, the soldering mechanism 2 and the visual inspection 7 are matched with each other but move independently; more specifically, the movement of the soldering mechanism 2 and the movement of the visual inspection 7 are controlled by the processor, but the corresponding movement mechanisms are independent from each other, the soldering mechanism and the visual inspection can move in the same direction at the same time, can move coaxially and reversely, and can move one of the soldering mechanism and the visual inspection standing the other one of the soldering mechanism and the visual inspection.
The soldering mechanism 2 has three degrees of freedom of movement in three directions in total, specifically, the Y-axis degree of freedom provided to the product by the slide table 6 and the working rail 29, and the Y-axis and X-axis degrees of freedom provided to the soldering head 22 by the first module 24 and the second module 25. So that the operation space range of soldering tin is huge.
In addition, the temperature control device 21 can detect the welding temperature in real time, and tin solidification or overhigh temperature is avoided. The tin cleaning box 23 is used for cleaning residual tin on the soldering head 22.
The control panel 11, the industrial control station 4 and the rest of the components are used together with their associated circuitry, processors and software. Wherein the work control table 4 can display the visual signal received by the visual detection 7 in real time for the worker to monitor the working state of the machine.
The utility model has no improvement on any software, processor and connection mode of circuit and circuit; it belongs to a part of the prior art, and any corresponding modification or adaptation can be made according to the shape, category or purpose of the actual product, and the software, processor and circuit connection mode do not belong to the improvement part of the prior art; and are not described in detail herein, are prior art.
The above-described embodiments of the present invention are not intended to limit the scope of the present invention, and the embodiments of the present invention are not limited thereto, and various other modifications, substitutions, or alterations made to the above-described structure of the present invention according to the general technical knowledge and conventional means of the art without departing from the basic technical idea of the present invention are intended to fall within the scope of the present invention.
Claims (7)
1. An intelligent tin soldering machine is characterized by comprising a tin soldering mechanism and a visual detection mechanism;
the soldering mechanism includes:
a welding head for soldering a workpiece;
the first module is connected with the welding head; the first module drives the welding head to move in a first preset direction;
the second module is connected with the first module; the second module drives the first module to move in a second preset direction;
the sliding table is connected with the working track and moves on the working track along a third preset direction;
the visual detection mechanism comprises a charge coupled device and a detection moving module; the charge coupled device moves along a second preset direction through the detection moving module;
and the soldering tin mechanism and the visual detection mechanism are arranged on the frame.
2. The intelligent soldering tin machine of claim 1, wherein: an industrial control console is arranged on the outer frame of the intelligent tin soldering machine and visually displays the signals received by the visual detection mechanism.
3. The intelligent soldering tin machine of claim 1, wherein: the visual detection mechanism is also provided with a light source, and the distance between the light source and the sliding table is smaller than the distance between the charge coupled element and the sliding table.
4. The intelligent soldering tin machine of claim 1, wherein: the second module of the soldering mechanism is arranged on the rack through a mounting frame; and the mounting frame is provided with a tin cleaning box and temperature control equipment.
5. The intelligent soldering tin machine of claim 1 or 4, wherein: and the second module of the soldering tin mechanism is connected with the drag chain.
6. The intelligent soldering tin machine of claim 1, wherein: the outer frame of the intelligent tin soldering machine is connected with a safety grating.
7. The intelligent soldering tin machine of claim 1, wherein: the top of the outer frame of the intelligent tin soldering machine is connected with an air outlet.
Priority Applications (1)
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CN201920782598.2U CN210548681U (en) | 2019-05-28 | 2019-05-28 | Intelligent tin soldering machine |
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CN201920782598.2U CN210548681U (en) | 2019-05-28 | 2019-05-28 | Intelligent tin soldering machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113634850A (en) * | 2021-08-25 | 2021-11-12 | 香港中文大学深圳研究院 | Welding machine for flexible PCB |
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2019
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113634850A (en) * | 2021-08-25 | 2021-11-12 | 香港中文大学深圳研究院 | Welding machine for flexible PCB |
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