CN210504822U - Non-woven fabric automatic layering device adopting combined sucker method - Google Patents
Non-woven fabric automatic layering device adopting combined sucker method Download PDFInfo
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- CN210504822U CN210504822U CN201920785438.3U CN201920785438U CN210504822U CN 210504822 U CN210504822 U CN 210504822U CN 201920785438 U CN201920785438 U CN 201920785438U CN 210504822 U CN210504822 U CN 210504822U
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- placing table
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- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 149
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000003825 pressing Methods 0.000 claims abstract description 48
- 241000252254 Catostomidae Species 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005520 cutting process Methods 0.000 description 10
- 238000010227 cup method (microbiological evaluation) Methods 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 239000002356 single layer Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
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Abstract
The utility model discloses a non-woven fabric automatic layering device adopting a combined sucking disc method, which comprises a sucking disc lifting device, a non-woven fabric pressing device, a conveying device, a non-woven fabric placing table and a bottom plate; the non-woven fabric placing table is arranged on the bottom plate, and the non-woven fabric is placed on the non-woven fabric placing table; the non-woven fabric pressing device comprises a U-shaped pressing plate, a trapezoidal pressing plate, a cylinder supporting moving block, a first cylinder, a cylinder supporting block, a second cylinder, a third cylinder and a bottom plate; the conveying device comprises a sensor, a conveying track and a tray, the utility model adopts complete automatic layering, and improves the production efficiency; three vacuum chucks are adopted to suck up the non-woven fabric, so that the stability and the rapidness are realized.
Description
Technical Field
The utility model relates to a cloth layering technical field, more specifically say, especially relate to an adopt automatic decker of non-woven fabrics of combination sucking disc method.
Background
The non-woven fabric is a non-woven fabric which is formed by directly utilizing high polymer slices, short fibers or filaments to form a net through air flow or machinery, then carrying out spunlace, needling or hot rolling reinforcement, and finally carrying out after-treatment. Has the advantages of air permeability, no generation of fiber scraps, toughness, durability, silky softness and the like.
At present, die cutting of single-layer non-woven fabrics cannot be achieved by a die cutting machine in a factory, so that multiple layers (generally more than 12 layers) of non-woven fabrics are die cut firstly in the factory at present, then layering is carried out, and then other processing treatment is carried out on the layered non-woven fabrics. However, due to the characteristics of the non-woven fabrics, the non-woven fabrics and the non-woven fabrics are adhered, the phenomenon becomes more serious after the die cutting of the die cutting machine, the common process is difficult to separate the non-woven fabrics subjected to the die cutting of the die cutting machine into single-sheet layers, manual auxiliary layering or semi-automatic layering is adopted in the existing factory to complete, and complete automatic layering can not be realized by a set of complete equipment. The utility model provides an adopt automatic decker of non-woven fabrics of combination sucking disc method to realize automatic layering and the transportation action to the non-woven fabrics.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the problem that the sola layering is difficult to remove the printing after the multilayer non-woven fabrics cross cutting, designed the automatic decker of non-woven fabrics of an adoption combination sucking disc method, the device provides the automatic decker of non-woven fabrics of an adoption combination sucking disc method behind the cross cutting.
The utility model discloses a following technical scheme realizes above-mentioned purpose: a non-woven fabric automatic layering device adopting a combined suction cup method comprises a suction cup lifting device, a non-woven fabric pressing device, a conveying device, a non-woven fabric placing table and a bottom plate; the non-woven fabric placing table is arranged on the bottom plate, and the non-woven fabric is placed on the non-woven fabric placing table;
the sucker lifting device comprises 3 vacuum suckers, a sucker support, a first lead screw driving module, a second lead screw driving module and a bottom plate, wherein the vacuum suckers are arranged on the sucker support; the first lead screw driving module and the second lead screw driving module are vertically arranged on the bottom plate, so that the vacuum chuck can move up and down at the front end of the non-woven fabric;
the non-woven fabric pressing device comprises a U-shaped pressing plate, a trapezoidal pressing plate, a cylinder supporting moving block, a first cylinder, a cylinder supporting block, a second cylinder, a third cylinder and a bottom plate; the U-shaped pressing plate is arranged on the third cylinder, one side of the U-shaped pressing plate is tightly attached to the non-woven fabric placing table on the bottom plate, and the upper end of the U-shaped pressing plate extends towards one side and can press two ends of the front end of the non-woven fabric; the trapezoidal pressing plate is arranged on a second air cylinder, and the second air cylinder is arranged on an air cylinder supporting moving block; the cylinder supporting moving block is connected with a first cylinder, the first cylinder is installed on a cylinder supporting block, and the cylinder supporting block is installed on the bottom plate and located at the front end of the bulge of the bottom plate.
The conveying device comprises a sensor, a conveying track and a tray, wherein the sensor is arranged on the conveying track, and a certain distance is reserved between the sensor and the front end of the non-woven fabric placing table on the bottom plate; the conveying rails are arranged on two sides of the non-woven fabric placing table, and the height of each conveying rail is higher than that of the non-woven fabric placing table by a certain distance; the tray moves between the two conveying rails and is positioned right above the non-woven fabric.
Furthermore, the lengths of the three vacuum chucks are different, the three vacuum chucks are fixed on the chuck support through bolts, and the heights of the vacuum chucks are changed through the positions of the adjusting bolts.
Furthermore, each vacuum chuck is provided with a spring in a sleeved mode, and the spring is arranged on a connecting rod between the chuck end and the fixed end of the vacuum chuck.
Furthermore, the part of the vacuum chuck, which is arranged on the chuck bracket, can be moved. The sucking disc support pushes down and can make 3 vacuum chuck all press on the non-woven fabrics, but when pushing down the back and rising, because the effect of spring and the restriction of total length make middle vacuum chuck suck the non-woven fabrics earlier, when other 2 vacuum chuck all still pressed the non-woven fabrics, trapezoidal clamp plate just can move to the non-woven fabrics at this moment, pressed remaining non-woven fabrics in the middle of the non-woven fabrics that gets into the middle and suck and the non-woven fabrics that remain not sucked.
Furthermore, the U-shaped pressing plate presses two ends of the non-woven fabric through the third air cylinder, the vacuum chuck presses the middle part of the front end of the single non-woven fabric downwards, the air cylinder supporting moving block is pushed forwards by the first air cylinder, the trapezoidal pressing plate mounted on the air cylinder supporting moving block is pushed to the middle of the sucked single non-woven fabric and the rest non-woven fabric, the second air cylinder is controlled to contract and compress the rest non-woven fabric, the U-shaped pressing plate is loosened again at the moment, and the front end part of the single non-woven fabric can be sucked by the 3 vacuum chucks.
Further, the conveying track is arranged right above the non-woven fabric, and the sensor is used for detecting the position of the tray. When the front end of the non-woven fabric is sucked up by the vacuum chuck, the tray enters the middle of the sucked up non-woven fabric and the non-woven fabric which is not sucked up and continuously moves forwards, so that the non-woven fabric sucked up by the vacuum chuck gradually enters the upper part of the tray, and the vacuum chuck loosens the non-woven fabric when the whole non-woven fabric is on the tray, so that the non-woven fabric completely falls on the tray to enter the next step.
A layering method for a multi-layer non-woven fabric with adhesiveness after die cutting is adopted, the non-woven fabric automatic layering device adopting the combined sucker method comprises the following steps:
the method comprises the following steps: the third air cylinder is started to enable the U-shaped pressing plate to press the two sides of the front end of the non-woven fabric, and the suction cup support drives the vacuum suction cup to press downwards under the action of the first lead screw driving module and the second lead screw driving module;
step two: when all the vacuum suction cups press the non-woven fabrics, starting the air pump to enable the three vacuum suction cups to suck the first non-woven fabric;
step three: the sucker support rises for a certain distance under the action of the first screw rod driving module and the second screw rod driving module, so that the middle vacuum sucker firstly sucks the single-layer non-woven fabric, and the vacuum suckers at the two ends are not lifted at the moment; the cylinder is moved to the non-woven fabric direction through the first cylinder to support the moving block, so that the trapezoidal pressing plate extends into the middle of the non-woven fabric sucked by a single piece and the remaining non-woven fabric not sucked, after the trapezoidal pressing plate extends for a certain distance, the trapezoidal pressing plate moves downwards through the second cylinder to press the middle part of the front end of the non-woven fabric not sucked, then the U-shaped pressing plate is lifted to loosen the two ends, and then the suction cup support is lifted through the first lead screw driving module and the second lead screw driving module to enable the front end part of the non-woven fabric to be sucked by the vacuum suction cup;
step four: after the front end part of the first non-woven fabric is sucked up by the vacuum chuck, the tray enters the middle of the sucked up non-woven fabric and the non-sucked up non-woven fabric and continuously moves forwards, so that the non-woven fabric sucked up by the vacuum chuck gradually enters the upper part of the tray;
step five: when the whole non-woven fabric is on the tray, the non-woven fabric is loosened by the vacuum chuck, so that the non-woven fabric completely falls on the tray and enters the next process step along with the movement of the tray.
Compared with the prior art, the utility model discloses following beneficial effect has:
1. the utility model discloses a complete automation layering has improved production efficiency.
2. The utility model discloses a ball cooperation guide rail removes, and is fast, efficient.
3. The utility model discloses need not manual operation, reduce artificial cost and the artifical unfavorable factor probability that can produce.
4. The utility model discloses the production flow of whole technology is fast and stable, reduces the defective rate by a wide margin, has reduced the cost of manufacturing.
5. The shape of the non-woven fabric of the utility model is not limited to the square and can be used for other shapes.
6. The utility model has the advantages of relatively simple integral structure and convenient maintenance.
7. The utility model discloses a clamp plate design guarantees that the non-woven fabrics can not the fifty percent discount, has improved the layering quality.
8. The utility model discloses a three vacuum chuck inhales the non-woven fabrics, and is stable quick.
9. The utility model discloses a tray cooperation guide rail gets into and guarantees that the non-woven fabrics does not have foldingly.
Drawings
Fig. 1 is a schematic view of the overall structure of the non-woven fabric automatic layering device adopting the combined suction cup method of the present invention.
Fig. 2 is a schematic diagram of the suction cup lifting device and the conveying device of the present invention.
Fig. 3 is a schematic view of the nonwoven fabric pressing device of the present invention.
Fig. 4 is a schematic view of the vacuum chuck of the present invention.
Fig. 5-8 are schematic diagrams illustrating the operation of the non-woven fabric in multiple states during automatic layering.
In the figure, 1-non-woven fabric, 2-non-woven fabric pressing device, 3-sucker lifting device, 4-conveying device, 5-bottom plate, 6-non-woven fabric placing table, 201-U-shaped pressing plate, 202-trapezoidal pressing plate, 203-cylinder supporting moving block, 204-first cylinder, 205-cylinder supporting block, 206-second cylinder, 207-third cylinder, 301-vacuum sucker, 302-sucker bracket, 303-first lead screw driving module, 304-second lead screw driving module, 401-pallet, 402-conveying track and 403-sensor.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings:
as shown in fig. 1, an automatic non-woven fabric layering device adopting a combined suction cup method comprises a suction cup lifting device 3, a non-woven fabric pressing device 2, a conveying device 4, a non-woven fabric placing table 6 and a bottom plate 5; the nonwoven fabric placing table 6 is provided on the bottom plate 5, and the nonwoven fabric 1 is placed on the nonwoven fabric placing table 6.
As shown in fig. 2, the suction cup lifting device 3 includes 3 vacuum suction cups 301, a suction cup holder 302, a first screw driving module 303, a second screw driving module 304 and a bottom plate 5, the vacuum suction cups 301 are mounted on the suction cup holder 302, the suction cup holder 302 is mounted on the first screw driving module 303 and the second screw driving module 304, and the suction cup holder 302 is located right above the non-woven fabric 1; the first screw driving module 303 and the second screw driving module 304 are vertically installed on the base plate 5 so that the vacuum chuck 301 can move up and down on the front end of the non-woven fabric 1.
As shown in fig. 3, the nonwoven fabric pressing device 2 includes a U-shaped pressing plate 201, a trapezoidal pressing plate 202, a cylinder support moving block 203, a first cylinder 204, a cylinder support block 205, a second cylinder 206, a third cylinder 207 and a bottom plate 5; the U-shaped pressing plate 201 is arranged on the third cylinder 207, one side of the U-shaped pressing plate 201 is tightly attached to the non-woven fabric placing table 6 on the bottom plate 5, and the upper end of the U-shaped pressing plate 201 extends towards one side and can press two ends of the front end of the non-woven fabric 1; the trapezoidal pressure plate 202 is arranged on a second air cylinder 206, and the second air cylinder 206 is arranged on an air cylinder supporting moving block 203; the cylinder support moving block 203 is connected with a first cylinder 204, the first cylinder 204 is mounted on a cylinder support block 205, and the cylinder support block 205 is mounted on the bottom plate 5 and located at the front end of the protrusion of the bottom plate 5.
The conveying device 4 comprises a sensor 403, a conveying track 402 and a tray 401, wherein the sensor 403 is installed on the conveying track 402, and the sensor 403 is installed at a certain distance from the front end of the non-woven fabric placing table 6 on the bottom plate 5; the conveying rails 402 are installed at both sides of the non-woven fabric placing table 6, and the height of the conveying rails 402 is higher than that of the non-woven fabric placing table 6 by a certain distance; the tray 401 moves between two conveying rails 402, and the tray 401 is positioned directly above the nonwoven fabric 1.
As shown in fig. 4, the vacuum chuck 301 includes a chuck end at the bottom, a fixed end at the upper end, and a connecting rod in the middle, wherein the connecting rod is sleeved with a spring, and the upper end is provided with two bolts and fixed on the chuck support 302 through the two bolts; the three vacuum chucks 301 are different in length, the three vacuum chucks 301 are fixed on the chuck support 302 through bolts, and the heights of the vacuum chucks 301 are changed through adjusting the positions of the bolts.
Each vacuum chuck 301 is mounted and sleeved with a spring, and the spring is arranged on a connecting rod between the chuck end and the fixed end of the vacuum chuck 301.
The portion of the vacuum chuck 301 attached to the chuck support 302 is movable.
The U-shaped pressing plate 201 presses two ends of the non-woven fabric 1 through the third air cylinder 207, the vacuum chuck 301 presses down the middle part of the front end of a single piece of sucked non-woven fabric 1, the first air cylinder 204 pushes the air cylinder supporting moving block 203 forwards, the trapezoidal pressing plate 202 arranged on the air cylinder supporting moving block is pushed into the middle of the sucked single piece of non-woven fabric 1 and the rest of non-woven fabric 1, the second air cylinder 206 is controlled to contract and press the rest of non-woven fabric 1, at the moment, the U-shaped pressing plate 201 is loosened again, and the front end part of the single piece of non-woven fabric 1 can be sucked up by.
As shown in fig. 5 to 8, the non-woven fabric automatic layering device adopting the combined suction cup method for the layering method of the multi-layer non-woven fabric with adhesiveness after die cutting specifically comprises the following steps:
the method comprises the following steps: firstly, starting a third air cylinder 207 to enable the U-shaped pressing plate 201 to press two sides of the front end of the non-woven fabric 1, and driving the vacuum chuck 301 to press down by the chuck support 302 through the action of a first lead screw driving module 303 and a second lead screw driving module 304;
step two: when all the vacuum suction cups 301 press the non-woven fabric 1, starting the air pump to enable the three vacuum suction cups 301 to suck the first non-woven fabric 1;
step three: the sucker bracket 302 rises for a certain distance under the action of the first lead screw driving module 303 and the second lead screw driving module 304, so that the middle vacuum sucker 301 firstly sucks the single-layer non-woven fabric 1, and the vacuum suckers 301 at the two ends are not lifted at the moment; the cylinder support moving block 203 is moved towards the non-woven fabric 1 direction through the first cylinder 204, so that the trapezoidal pressing plate 202 extends into the middle of the non-woven fabric 1 which is sucked up and the remaining non-woven fabric 1 which is not sucked up, after the trapezoidal pressing plate 202 extends into the middle of the front end of the non-woven fabric 1 which is not sucked up for a certain distance, the second cylinder 206 moves downwards to press the middle part of the front end of the non-woven fabric 1 which is not sucked up, the U-shaped pressing plate 201 is lifted up to release the two ends, and then the suction cup support 302 is lifted up through the first lead screw driving module 303 and the second lead screw driving module 304, so that the front;
step four: after the front end of the first nonwoven fabric 1 is sucked up by the vacuum chuck 301, the tray 401 is inserted between the sucked up nonwoven fabric 1 and the nonwoven fabric 1 which is not sucked up and is continuously moved forward, so that the nonwoven fabric 1 sucked up by the vacuum chuck 301 is gradually inserted above the tray 401;
step five: when the whole nonwoven fabric 1 is on the tray 401, the vacuum chuck 301 releases the nonwoven fabric 1, so that the nonwoven fabric 1 completely falls on the tray 401 and enters the next step along with the movement of the tray 401.
Above-mentioned embodiment is only the utility model discloses a one of them embodiment has only been directed against a non-woven fabrics, and is not right the utility model discloses technical scheme's restriction, as long as do not pass through the technical scheme that creative work can be realized on the basis of above-mentioned embodiment, all should regard as falling into the utility model discloses a right protection within range.
Claims (5)
1. The utility model provides an adopt automatic decker of non-woven fabrics of combination sucking disc method which characterized in that: comprises a sucker lifting device (3), a non-woven fabric pressing device (2), a conveying device (4), a non-woven fabric placing table (6) and a bottom plate (5); the non-woven fabric placing table (6) is arranged on the bottom plate (5), and the non-woven fabric (1) is placed on the non-woven fabric placing table (6);
the sucker lifting device (3) comprises 3 vacuum suckers (301), a sucker support (302), a first lead screw driving module (303), a second lead screw driving module (304) and a bottom plate (5), wherein the vacuum suckers (301) are installed on the sucker support (302), the sucker support (302) is installed on the first lead screw driving module (303) and the second lead screw driving module (304), and the sucker support (302) is located right above the non-woven fabric (1); the first lead screw driving module (303) and the second lead screw driving module (304) are vertically arranged on the bottom plate (5), so that the vacuum chuck (301) can move up and down at the front end of the non-woven fabric (1);
the non-woven fabric pressing device (2) comprises a U-shaped pressing plate (201), a trapezoidal pressing plate (202), an air cylinder supporting moving block (203), a first air cylinder (204), an air cylinder supporting block (205), a second air cylinder (206), a third air cylinder (207) and a bottom plate (5); the U-shaped pressing plate (201) is arranged on the third air cylinder (207), one side of the U-shaped pressing plate (201) is tightly attached to the non-woven fabric placing table (6) on the bottom plate (5), and the upper end of the U-shaped pressing plate (201) extends towards one side and can press the two ends of the front end of the non-woven fabric (1); the trapezoidal pressure plate (202) is arranged on a second air cylinder (206), and the second air cylinder (206) is arranged on an air cylinder supporting moving block (203); the cylinder supporting moving block (203) is connected with a first cylinder (204), the first cylinder (204) is installed on a cylinder supporting block (205), and the cylinder supporting block (205) is installed on the bottom plate (5) and is positioned at the front end of the bulge of the bottom plate (5);
the conveying device (4) comprises a sensor (403), a conveying track (402) and a tray (401), wherein the sensor (403) is installed on the conveying track (402), and a certain distance is reserved between the installation position of the sensor (403) and the front end of a non-woven fabric placing table (6) on the bottom plate (5); the conveying rails (402) are arranged on two sides of the non-woven fabric placing table (6), and the height of the conveying rails (402) is higher than that of the non-woven fabric placing table (6) by a certain distance; the tray (401) moves between two conveying rails (402), and the tray (401) is positioned right above the non-woven fabric (1).
2. The apparatus of claim 1, wherein the apparatus comprises: the lengths of the three vacuum chucks (301) are different, the three vacuum chucks (301) are fixed on the chuck support (302) through bolts, and the heights of the vacuum chucks (301) are changed through the positions of the adjusting bolts.
3. The apparatus of claim 1, wherein the apparatus comprises: every vacuum chuck (301) all install the cover and be equipped with the spring, the spring setting is on the connecting rod between the sucking disc end and the stiff end of vacuum chuck (301).
4. The apparatus of claim 1, wherein the apparatus comprises: the vacuum chuck (301) is movably mounted on the chuck holder (302).
5. The apparatus of claim 1, wherein the apparatus comprises: the U-shaped pressing plate (201) presses two ends of the non-woven fabric (1) through the third air cylinder (207), the vacuum chuck (301) presses the middle part of the front end of a single piece of sucked non-woven fabric (1), the first air cylinder (204) pushes the air cylinder supporting moving block (203) forwards, the trapezoidal pressing plate (202) installed on the air cylinder supporting moving block is pushed into the middle of the sucked single piece of non-woven fabric (1) and the rest of non-woven fabric (1), the second air cylinder (206) is controlled to contract and press the rest of non-woven fabric (1), at the moment, the U-shaped pressing plate (201) is loosened, and the front end part of the single piece of non-woven fabric (1) can be sucked up by the 3 vacuum chucks (301).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920785438.3U CN210504822U (en) | 2019-05-28 | 2019-05-28 | Non-woven fabric automatic layering device adopting combined sucker method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920785438.3U CN210504822U (en) | 2019-05-28 | 2019-05-28 | Non-woven fabric automatic layering device adopting combined sucker method |
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| Publication Number | Publication Date |
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| CN210504822U true CN210504822U (en) | 2020-05-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920785438.3U Active CN210504822U (en) | 2019-05-28 | 2019-05-28 | Non-woven fabric automatic layering device adopting combined sucker method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112318224A (en) * | 2020-12-08 | 2021-02-05 | 温州容普鞋业有限公司 | Automatic knife sharpening and cutting equipment for clothing production |
-
2019
- 2019-05-28 CN CN201920785438.3U patent/CN210504822U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112318224A (en) * | 2020-12-08 | 2021-02-05 | 温州容普鞋业有限公司 | Automatic knife sharpening and cutting equipment for clothing production |
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