CN207724870U - A kind of automobile calash sunshading board one-step punching forming equipment - Google Patents
A kind of automobile calash sunshading board one-step punching forming equipment Download PDFInfo
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- CN207724870U CN207724870U CN201721782875.7U CN201721782875U CN207724870U CN 207724870 U CN207724870 U CN 207724870U CN 201721782875 U CN201721782875 U CN 201721782875U CN 207724870 U CN207724870 U CN 207724870U
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Abstract
The utility model is related to a kind of automobile calash sunshading board one-step punching forming equipment, including the first production line and the second production line, first production line one end is provided with sizer, the other end is provided with the carrier A for placing coiled material A, and sizer feed side is provided with material containing trolley and captures the PU bubble silk flosses on material containing trolley to the grabbing device A of sizer;It is provided with spray room on first production line and the continuous grabbing device B for being transferred to the second production line of PU bubbles will be combined;Second production line one end is provided with the carrier B for placing coiled material B, is provided with the first hydraulic press on the second production line, the second production line other end side is provided with the second hydraulic press that PU composite base materials are punched into finished product sunshading board.The former uses Full automatic unmanned, and production efficiency is high, and personnel in production process is avoided to carry the bad phenomenons such as scraping collision, stacking;Equipment investment, maintaining expense are reduced, the degree of automation is promoted, reduces production cost.
Description
Technical field
The utility model is related to a kind of automobile calash sunshading board one-step punching forming equipment.
Background technology
Automobile calash sunshading board is generally mounted to car roof, skylight glass lower part, plays the effect of heat-insulated, sound insulation, shading
Fruit, existing production technology are combined using polyurethane PU composite base material by multilayer material, through heating compound, cooling and shaping,
Sandwich plate i.e. base material, is cut to flash and hole position using high -pressure water cutting equipment, is finally made finished product;The technique
Production equipment input is more, wherein high pressure waterjet equipment later stage maintenance is costly, and key loss parts are mostly import,
Cause top sunshading board manufacturing cost higher.
Utility model content
In view of this, the purpose of this utility model is to provide a kind of effectively reduction equipment investment, the vapour of production cost is reduced
Roof of vehicle sunshading board one-step punching forming equipment.
The utility model is realized using following scheme:A kind of automobile calash sunshading board one-step punching forming equipment, includes two
First production line and the second production line arranged side by side, first production line one end be provided with sizer, the other end setting it is useful
To place the carrier A of coiled material A, sizer feed side is provided with to place the continuous material containing trolley of PU bubbles and by material carrier platform
PU bubble silk flosses on vehicle are captured to the grabbing device A of sizer;Spray room is provided on first production line and by coiled material A and PU
The continuous combination PU bubble silk flosses being combined into of bubble are transferred to the grabbing device B of the second production line;The setting of second production line one end is useful
To place the carrier B of coiled material B, it is provided on the second production line and combination PU is steeped tender coiled material B and is pressed into PU composite base materials
First hydraulic press, the second production line other end side are provided with the second oil pressure that PU composite base materials are punched into finished product sunshading board
Machine.
Further, first production line includes conveying device, and sizer feed side is provided with to place PU bubbles
Continuous carrying platform, be provided in the sizer upper and lower side continuous to PU bubbles respectively carry out gluing upper layer rubber roller group and
Lower layer's rubber roller group is additionally provided with the gap between upper layer rubber roller group and lower layer's rubber roller group on sizer and is adjusted and surveys respectively
The rubber roller gap adjusting mechanism of amount and upper and lower lamellar spacing optical ruler;The roll body gap to upper layer rubber roller group is provided on sizer
The upper layer glue roller regulating mechanism and upper layer roll body gap optical ruler that are adjusted and measure respectively and the roller to lower layer's rubber roller group
The lower layer's glue roller regulating mechanism and lower layer's roll body gap optical ruler that body space is adjusted and measures respectively.
Further, the upper layer that atomized water is sprayed in upper and lower side continuous to PU bubbles respectively is provided in the spray room to spray
Group and lower layer's spray group;The water mist collector for collecting upper layer atomized water droplet is additionally provided in spray room;It is sprayed positioned at lower layer
It is provided with sink below leaching group, sink side is provided with is evacuated to drawing water for upper layer spray group and lower layer's spray group by water trough inner water
Pump, the water inlet end of suction pump are provided with filter.
Further, it is hollow structure inside each roll body of upper layer rubber roller group and lower layer's rubber roller group, the sink side is also
It is provided with the diaphragm pump that water trough inner water is evacuated to die heater, the die heater is connected with towards upper layer rubber roller group and lower layer's rubber roller group
Each roll body feed pipe.
Further, the coiled material A includes glass fibre coiled material A, PET lamination coiled material A and carpet cloth coiled material, the coiled material
B includes glass fibre coiled material B, PET lamination coiled material B and epidermis plane materiel coiled material, and the first production line is arranged with the corresponding ends carrier A
The cutting machine A and positioning device A for having the coiled material A cloth-pulling devices pulled out and coiled material A being cut;Second production line with hold
The corresponding ends carrier B are provided with to the coiled material B cutting machine B cut and positioning device B.
Further, second production line includes runout table, and the runout table both sides of the first hydraulic press feed side are set
The combination PU bubble silk flosses for being equipped with coiled material B and being sent by grabbing device B are sent into clamping jaw outside the charging of the first hydraulic press, the first oil together
The runout table both sides of press exit side are provided with the discharging outer clip for taking out the PU composite base materials after coiled material B and combination PU pressings
Pawl;Both sides, which are fed, is provided with to place the epidermis platform of coiled material B among outer clamping jaw, dragging coiled material is provided in the middle part of epidermis platform
B stretches into the interior clamping jaw in charging outer clip pawl, is provided with to place the semi-finished product of PU composite base materials among the outer clamping jaw of both sides discharging
Platform, the first hydraulic press both sides are provided with the lifting frame of driving runout table lifting.
Further, the second hydraulic press side is provided with the manipulator being transferred to PU composite base materials in the second hydraulic press,
Punching upper mold and punching lower die are provided on second hydraulic press, punching upper mold includes cope plate and frame-type upper mold cutting die, punching
It cuts and is provided with frame-type lower die cutting die on mould, punching lower die side is provided with to support the locating piece of PU composite base materials, is punched
The lower die other side be provided with for fill punching after clout residue waste material box, punching upper mold with corresponding to waste material box side be arranged it is useful
To be punched the oil cylinder backing plate of side clout, it is inlaid with the punching edge of a knife on oil cylinder backing plate, drive cylinder backing plate is provided on cope plate
The oil cylinder of work;It is both provided with to mold the molding inductor of limit in punching upper mold and punching lower die, be arranged on cope plate
There is the floating ejection block among upper mold cutting die.
Compared with prior art, the utility model has the advantages that:The utility model automobile calash sunshading board one
Secondary punching formation equipment combines experience in previous production process, and using Full automatic unmanned, production efficiency is high, and avoids giving birth to
Personnel carry the bad phenomenons such as scraping collision, stacking during production;And using die cutting die to PU composite base materials one-step punching after pressing
Molding reduces equipment investment, maintaining expense, promotes the degree of automation, reduces production cost.
To make the purpose of this utility model, technical solution and advantage be more clearly understood, specific embodiment will be passed through below
And relevant drawings, the utility model is described in further detail.
Description of the drawings
Fig. 1 is the utility model embodiment the first production line organigram;
Fig. 2 is the utility model embodiment the second production line organigram;
Fig. 3 is the utility model embodiment vertical view;
Fig. 4 is that the second hydraulic press is punched upper mold organigram in the utility model embodiment;
Fig. 5 is that the second hydraulic press is punched lower die organigram in the utility model embodiment;
Fig. 6 is upper mold cutting die organigram in the utility model embodiment;
Fig. 7 is lower die cutting die organigram in the utility model embodiment;
Fig. 8 is the cope plate organigram that upper mold is punched in the utility model embodiment;
Fig. 9 is A-A sectional views in Fig. 8;
Figure 10 is B-B sectional views in Fig. 8;
Figure 11 is C-C sectional views in Fig. 8;
Figure 12 is the punching upper mold in a direction and punching lower die cooperation schematic diagram in the utility model embodiment;
Figure 13 is the punching upper mold and punching lower die cooperation schematic diagram of other direction in the utility model embodiment;
Figure label explanation:1- sizers, 2- material containings trolley, 3- grabbing device A, 4- elevating mechanism A, 5- slideways A, 6-
Carrying platform, the upper layers 7- roll body gap optical ruler, 8- waste collections slot, the upper layers 9- glue roller regulating mechanism, the upper layers 10- rubber roller servo
Motor, 11- rubber rollers gap adjusting mechanism, 12- gap adjustments servo motor, the upper layers 13- rubber roller group, the lamellar spacings 14- or more optics
Ruler, 15- lower layers rubber roller group, 16- lower layers roll body gap optical ruler, 17- lower layers glue roller regulating mechanism, 18- lower layers rubber roller servo electricity
Machine, 19- diaphragm pumps, 20- die heaters, 21- suction pumps, 22- filters, 23- sinks, 24- lower layers spray group, 25- spray room,
The upper layers 26- servo motor A, 27- spray group, 28- water mists collector, 29- slideway B, 30- elevating mechanism B, 31- servo motor B,
32- grabbing device B, 33- cloth-pulling device, 34- cutting machine A, 35- track, 36- positioning device A, 37- glass fibre coiled materials A, 38-
PET lamination coiled material A, 39- carpet cloth coiled material, 40- bearing seat mechanism A, 41- carrier A, 42- carrier B, 43- bearing seat mechanisms
A, 44- glass fibres coiled material B, 45- PET lamination coiled material B, 46- epidermis plane materiels coiled material, 47- cutting machine B, 48- positioning devices B,
49- guide rails, 50- feed outer clamping jaw, 51- takes blame for others, 52- conveying devices, 53- frame bodies, 54- servo motor C, 55- epidermises platform,
56- runout tables, 57- lifting frames, the first hydraulic presses of 58-, 59- pressings lower die, 60- racks, 61- semi-finished product table top, 62- rails
Discharge outer clamping jaw, 64- of road, 63- presses upper mold, 65- lifting frames, clamping jaw, 67- lead screws, the second hydraulic presses of 68-, 69- in 66-
It is punched lower die, 70- moldings inductor, 71- supporting racks, 72- locating pieces, 73- guide posts, 74- guide sleeves, 75 guide posts, 76- guide posts, 77-
Guide sleeve, 78- guide posts, 79- moldings inductor, 80- punchings upper mold, 81- waste trays, 82- waste material box, 83- lower dies cutting die, 84-
Upper mold cutting die, 85- guide sleeves, 86- guide posts, 87- guide sleeves, 88- guide sleeves, 89- guide posts, 90- guide sleeves, 91- shoulder types punch-pin, 92- shoulder types
Punch-pin, 93- floatings ejection block, 94- shoulder types punch-pin, 95- shoulder types punch-pin, 96- moldings inductor, 97- shoulder types punch-pin, 98- shoulder types
Punch-pin, 99- punchings upper mold, 100- oil cylinders backing plate, 101- oil cylinders, 102- oil cylinders are fixedly connected with block, 103- oil cylinder fixing bases, 104-
It is convex that shoulder type punch-pin, 105- oil cylinders, 106- oil cylinders are fixedly connected with block, 107- oil cylinder fixing bases, 108- shoulder types punch-pin, 109- shoulder types
Mould, 110- shoulder types punch-pin, 111- cutting dies, 112- cutting dies, 113- cutting dies 113,114- cutting dies, 115- cutting dies, 116- cutting dies,
1117- cutting dies, 118- cutting dies, 119- line positions gasket, 120- spring bearer plates, 121- moldings switch contact, 122- molding switches touch
Point, 123- cushion blocks hook, 124- circles cushion block, 125- Rectangular Springs, 126- spring bearer plates, 127- guide posts, 128- guide posts briquetting,
129- guide sleeves, 130- built-in fittings, 131- floating die guide sleeves briquetting, 132- moldings switch contact, 133- moldings switch contact, 134-
Mode locking plate, 135- manipulators, 136- electric cabinets, 137- quick disconnecting joints, 138- sunshading boards.
Specific implementation mode
As shown in Fig. 1 ~ 13, a kind of automobile calash sunshading board one-step punching forming equipment includes two arranged side by side first
Production line and the second production line, first production line one end is provided with sizer 1, the other end is provided with to place coiled material A's
Carrier A41,1 feed side of sizer are provided with to place the continuous material containing trolley 2 of PU bubbles and by the PU on material containing trolley 2
To the grabbing device A3 of sizer, elevating mechanism A4 connection grabbing devices A3 can be moved up and down vertically the continuous crawl of bubble, sliding
Road A5 carries elevating mechanism A4, can be by elevating mechanism A4 transverse directions start to designated position;Spray room is provided on first production line
25 and by the continuous combination continuous grabbing device B32 for being transferred to the second production line of PU bubbles being combined into of coiled material A and PU bubble, grabbing device
B32 is continuous for capturing combination PU bubbles, and elevating mechanism B30 connection grabbing devices B32 can be moved up and down vertically, and slideway B29 is held
Carry elevating mechanism B30, elevating mechanism B30 longitudinal direction starts to designated position, servo motor B 31 can be controlled elevating mechanism B30 into
The vertical start of row;Second production line one end is provided with to place the carrier B42 of coiled material B, is arranged on the second production line
PU will be combined by, which having, steeps the first hydraulic press 58 that tender coiled material B is pressed into PU composite base materials, the setting of the second production line other end side
There is the second hydraulic press 68 that PU composite base materials are punched into finished product sunshading board,
In the present embodiment, first production line includes conveying device 52, and 1 feed side of sizer is provided with to put
The continuous carrying platform 6 of PU bubbles is set, the upper layer that upper and lower side continuous to PU bubbles respectively carries out gluing is provided in the sizer 1
PU is steeped continuous be sent between upper layer rubber roller group 13 and lower layer's rubber roller group 15 and carries out plastic roll by rubber roller group 13 and lower layer's rubber roller group 15, on
The rubber roller that gap is adjusted and measures respectively between upper layer rubber roller group 13 and lower layer's rubber roller group 15 is additionally provided on adhesive dispenser 1
Gap adjusting mechanism 11 and upper and lower lamellar spacing optical ruler 14;The roll body gap to upper layer rubber roller group 13 is provided on sizer 1
The upper layer glue roller regulating mechanism 9 and upper layer roll body gap optical ruler 7 that are adjusted and measure respectively and to lower layer's rubber roller group 15
Roll body gap lower layer's glue roller regulating mechanism 17 for being adjusted and measure respectively and lower layer's roll body gap optical ruler 16;Upper layer glue
Roller regulating mechanism 9 controls upper layer plastic roll amount by upper layer rubber roller servo motor 10, and upper layer roll body gap optical ruler 7 is used for
Accurately adjustment roll body is forward/backward and numerical response exists for distance, cooperation upper layer rubber roller servo motor 10 between measurement upper layer roll body
On upper layer roll body gap optical ruler 7(Upper layer roll body gap is 0.1~1.5mm), lower layer's glue roller regulating mechanism 17 passes through lower layer's glue
Roller servo motor 18 controls lower layer's plastic roll amount, lower layer's roll body gap optical ruler 16 for distance measuring lower layer's roll body,
Coordinate the accurate adjustment roll body of lower layer's rubber roller servo motor 18 forward/backward and by numerical response in lower layer's roll body gap optical ruler
On(Lower layer's roll body gap is 0.1~1.5mm), rubber roller gap adjusting mechanism 11 is by gap adjustment servo motor 12 to upper and lower
Gap is controlled between layer, upper and lower lamellar spacing optical ruler 14 is used to measure distance, gap adjustment servo electricity between upper and lower layer roll body
Machine 12 accurately adjusts roll body upper and lower gap and glue speed excessively clockwise and by numerical response on upper and lower lamellar spacing optical ruler(Upper,
Gap is 7.6~8.5mm between lower layer's rubber roller group);Waste collection slot 8 is located at below lower layer's rubber roller group, is continuous for collecting PU bubbles
Residue.
In the present embodiment, it is provided with upper and lower side continuous to PU bubbles respectively in the spray room 25 and sprays the upper of atomized water
Layer spray group 27 and lower layer's spray group 24, spray room 25 is continuous to PU bubbles after plastic roll to be sprayed atomized water, makes its Surface hardened layer;Spray room
It is additionally provided with the water mist collector 28 for collecting upper layer atomized water droplet in 25, atomized water is avoided to form droplet;Positioned at lower layer
24 lower section of spray group is provided with sink 23, and 23 side of sink is provided with is evacuated to upper layer spray group and lower layer's spray group by water trough inner water
Suction pump 21, the water inlet end of suction pump is provided with filter 22.
In the present embodiment, each roll body surface of upper layer rubber roller group 13 and lower layer's rubber roller group 15 is using chromium plating process, upper layer
It is hollow structure inside each roll body of rubber roller group 13 and lower layer's rubber roller group 15,23 side of the sink is additionally provided with water trough inner water
It is evacuated to the diaphragm pump 19 of die heater 20, the die heater 20 is connected with towards each roll body of upper layer rubber roller group and lower layer's rubber roller group
Feed pipe, die heater heating temperature are 51~60 DEG C, are carried out to upper layer rubber roller group 13 and lower layer's rubber roller group 15 using constant-temperature hot water
Heating can make jelly effective activation.
In the present embodiment, the coiled material A includes glass fibre coiled material A37, PET lamination coiled material A38 and carpet cloth coiled material
39, the coiled material B include glass fibre coiled material B44, PET lamination coiled material B45 and epidermis plane materiel coiled material 46, the first production line with hold
The corresponding ends carrier A are provided with by cloth-pulling device 33 that coiled material A is pulled out and to coiled material A cutting machine A34 cut and fixed
Position device A36, cloth-pulling device 33 are used for while capturing glass fibre coiled material B44, PET lamination coiled material B45 and epidermis plane materiel coiled material
46 to designated position, and track 35 carries cloth-pulling device 33 and carries out transverse reciprocating start, and positioning device A36 is for fixing cut-parts, just
Cut-parts are cut in cutting machine A34;Second production line is provided with the cutting machine cut to coiled material B with the corresponding ends carrier B
B47 and positioning device B48.
In the present embodiment, second production line includes runout table 56, the runout table of the first hydraulic press feed side
The combination PU bubble silk flosses that both sides are provided with coiled material B and are sent by grabbing device B are sent into clamping jaw outside the charging of the first hydraulic press together
50, the runout table both sides of the first hydraulic press exit side, which are provided with, takes out the PU composite base materials after coiled material B and combination PU pressings
The outer clamping jaw of discharging 63;Both sides, which are fed, is provided with to place the epidermis platform 55 of coiled material B among outer clamping jaw, in epidermis platform 55
Portion is provided with the interior clamping jaw 33 that dragging coiled material B is stretched into charging outer clip pawl, and lead screw 67 is interior for controlling the lateral start of interior clamping jaw 66
Clamping jaw 66 can be moved along the conveying direction of lead screw 67 on epidermis platform 55, take blame for others 51 for control feed outer clamping jaw 50 folder
Tightly/return, both sides discharge and are provided with to place the semi-finished product platform 61 of PU composite base materials, the first hydraulic press two among outer clamping jaw
Side is provided with the lifting frame of driving runout table lifting(57、65);Interior clamping jaw 66 drives combination PU bubbles continuous to pressing lower die 59
It pulls, guide rail 49 is installed in 56 upper end of runout table, feeds outer clamping jaw 50 for carrying, lifting frame is passed through by servo motor C54
Lead screw start control lifting is driven, pressing upper mold and pressing lower die temperature are 131~145 DEG C, and briquetting pressure is 80~100kg/m
2, molding time is 55~65 seconds, and pressing lower die need to be vented 2~3 seconds in 5 seconds rear molds of pushing, can avoid epidermis bubble;Go out
The outer clamping jaw 63 of material for capturing semi-finished product after the continuous pressing of combination PU bubbles, finished product table top 61 with place the PU composite bases after pressing
Material.
In the present embodiment, 68 side of the second hydraulic press is provided with the machine being transferred to PU composite base materials in the second hydraulic press
Tool hand 135 is provided with punching upper mold 99 and punching lower die 68 on second hydraulic press 38, and punching upper mold includes cope plate and frame
Type upper mold cutting die 84 is punched in lower die and is provided with frame-type lower die cutting die 83, and punching lower die side is provided with to support PU compound
The locating piece 73 of base material, the punching lower die other side are provided with the waste material box 82 for fill clout residue after punching, be punched upper mold and
Side corresponding to waste material box is provided with to be punched the oil cylinder backing plate 100 of side clout, and punching cutter is inlaid on oil cylinder backing plate 100
Mouthful, the oil cylinder of drive cylinder backing plate work is provided on cope plate(101、105);It is both provided in punching upper mold and punching lower die
To mold the molding inductor of limit, the floating ejection block 93 being provided on cope plate among upper mold cutting die;Second oil
Mold on press is fixed on using one cave of a mould, wherein guide sleeve 85, guide post 86, guide sleeve 87, guide sleeve 88, guide post 89, guide sleeve 90
It is punched upper mold 99, for guiding upper and lower mould correct position pairing, molding inductor to avoid damage mould for controlling molding limit
Tool;Shoulder type punch-pin 94, shoulder type punch-pin 95, shoulder type punch-pin 97, shoulder type punch-pin 98, shoulder type punch-pin 91, shoulder type punch-pin 92, shoulder type punch-pin
109, shoulder type punch-pin 110, shoulder type punch-pin 104, shoulder type punch-pin 108 are fixed to lower die cutting die 84, steep continuous semi-finished product pressing for PU
Prelocalization, upper mold cutting die 84 are made of cutting die 115, cutting die 116, cutting die 117, cutting die 118, are used for punching molding sunshading board 138,
Floating die guide post installs built-in fitting 130 and guides cope plate and floating ejection block correct position pairing, guide sleeve 129 for guide post 127
It is used for 127 stroke limit of guide post, rectangle bullet for 127 guide-localization of guide post, guide post briquetting 128 and floating die guide sleeve briquetting 131
Spring 125 is used in mold blanking process into row buffering reset response, spring bearer plate 126 with spring bearer plate 120 to Rectangular Spring 125
It is limited, for line position gasket 119 for increasing line position wearability, molding switch contact 121 and molding switch contact 122 are solid respectively
Fixed to be exported to oil cylinder fixing base 103, oil cylinder fixing base 107, for 100 stroke signal of oil cylinder backing plate, cushion block hook 123 is fixed to
Blanking die lower die 69, for hanging round cushion block 124, round cushion block 124 is inserted in guide-post of die-set, is used for the long-term closed form of mold
State, guide post 73, guide sleeve 74, guide post 75, guide post 78, guide sleeve 77, guide post 76 are fixed to blanking die lower die 69, for guiding above and below
Mould correct position pairing, lower die cutting die 83 are made of cutting die 111, cutting die 112, cutting die 113, cutting die 114, are used for sunshading board 138
Positioning, supporting rack 71 are used to support sunshading board 138, and locating piece 72 is for positioning sunshading board 138, molding switch contact 132 and conjunction
Mould switch contact 133 molds down stroke for control punching lower die 69, and mode locking plate 134 is under being punched upper mold 99 and being punched
69 mode locking of mould is fixed, and electric cabinet 136 is for receiving each molding switch contact signal, and quick disconnecting joint 137 is for receiving external signal
To electric cabinet 136, PU is steeped continuous semi-finished product by being punched out in semi-finished product table top the second hydraulic press 68 of placement by manipulator 135, is given up
Material torr disk 81 is for fixing waste material box 82, waste material box 82 for clout residue after dress punching.
The course of work of the utility model automobile calash sunshading board one-step punching forming equipment:(1)Grabbing device A3 will be carried
Expect that the continuous crawl of PU bubbles to the sizer of the loading of trolley 2 carries out plastic roll, then the PU after plastic roll is steeped continuous be sent by conveying device 52
Spray room 25 is delivered to designated position after spraying atomized water;(2)Cloth-pulling device A33 captures the coiled material A after severing and covers simultaneously
It is continuous that combination PU bubbles are formed on PU bubble silk flosses;(3)Combination PU bubbles after grabbing device B32 crawl combinations are continuous and send to the second production line
Designated position above;(4)Coiled material B after interior clamping jaw 66 on second production line will block is captured to epidermis platform 55;(5)It grabs
Taking device B that will combine, PU bubbles are continuous to be placed on coiled material B, is fed the outer clamping of clamping jaw 50 combination PU and is steeped tender coiled material B and be sent under pressing
In mould 59, lifting frame control runout table 56 drops to low level, and pressing upper mold 64, which pushes, carries out one step press into PU composite bases
Material feeds outer clamping jaw 50 and unclamps return;(6)The outer clamping jaw 63 of discharging is moved towards the first hydraulic press steeps continuous semi-finished product clamping by PU, rises
It drops frame control runout table 56 and rises return, PU is steeped continuous semi-finished product and is sent into semi-finished product table top 61 by outer 63 return of clamping jaw that discharges;
(7)Manipulator 135 captures PU composite base materials and is put into the second hydraulic press 68 of placement finished product sunshading board, the sunshade after punching at punching
138 finished product of plate is put in storage after being captured by manipulator 135.
The utility model automobile calash sunshading board one-step punching forming equipment combines experience in previous production process, using complete
It is automatic unattended, avoid personnel in production process from carrying the bad phenomenons such as scraping collision, stacking;And after use die cutting die is to pressing
PU composite base material one-step punching formings reduce equipment investment, maintaining expense, promote the degree of automation, reduce production cost.
Above-listed preferred embodiment has been further described the purpose of this utility model, technical solution and advantage,
It should be understood that the above is only the preferred embodiment of the utility model only, it is not intended to limit the utility model, it is all
Within the spirit and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in this practicality
Within novel protection domain.
Claims (7)
1. a kind of automobile calash sunshading board one-step punching forming equipment, it is characterised in that:Including two the first lifes arranged side by side
Producing line and the second production line, first production line one end is provided with sizer, the other end is provided with to place the carrying of coiled material A
Frame A, sizer feed side are provided with to place the continuous material containing trolley of PU bubbles and capture the PU bubble silk flosses on material containing trolley
To the grabbing device A of sizer;The combination for being provided with spray room on first production line and being combined into coiled material A and PU bubble silk floss
PU bubble silk flosses are transferred to the grabbing device B of the second production line;Second production line one end is provided with to place the carrying of coiled material B
Frame B, PU will be combined by, which being provided on the second production line, steeps the first hydraulic press that tender coiled material B is pressed into PU composite base materials, the second life
Producing line other end side is provided with the second hydraulic press that PU composite base materials are punched into finished product sunshading board.
2. automobile calash sunshading board one-step punching forming equipment according to claim 1, it is characterised in that:First life
Producing line includes conveying device, and sizer feed side is provided with to place the continuous carrying platform of PU bubbles, in the sizer
It is provided with upper layer rubber roller group and lower layer's rubber roller group that upper and lower side continuous to PU bubbles respectively carries out gluing, is also set up on sizer
There is gap is adjusted and measures respectively between upper layer rubber roller group and lower layer's rubber roller group rubber roller gap adjusting mechanism and up and down
Lamellar spacing optical ruler;The upper layer glue that the roll body gap of upper layer rubber roller group is adjusted and is measured respectively is provided on sizer
Roller regulating mechanism and upper layer roll body gap optical ruler and the roll body gap of lower layer's rubber roller group is adjusted and is measured respectively
Lower layer's glue roller regulating mechanism and lower layer's roll body gap optical ruler.
3. automobile calash sunshading board one-step punching forming equipment according to claim 2, it is characterised in that:The spray room
Inside it is provided with upper layer spray group and lower layer's spray group that atomized water is sprayed in upper and lower side continuous to PU bubbles respectively;Spray is also set in room
It is equipped with the water mist collector for collecting upper layer atomized water droplet;It is provided with sink, sink side below lower layer's spray group
It is provided with the suction pump that water trough inner water is evacuated to upper layer spray group and lower layer's spray group, the water inlet end of suction pump is provided with filtering
Device.
4. automobile calash sunshading board one-step punching forming equipment according to claim 3, it is characterised in that:Upper layer rubber roller group
Be hollow structure inside each roll body of lower layer rubber roller group, the sink side is additionally provided with is evacuated to die heater by water trough inner water
Diaphragm pump, the die heater are connected with the feed pipe of each roll body towards upper layer rubber roller group and lower layer's rubber roller group.
5. automobile calash sunshading board one-step punching forming equipment according to claim 1, it is characterised in that:The coiled material A
Include glass fibre coiled material B, PET lamination including glass fibre coiled material A, PET lamination coiled material A and carpet cloth coiled material, the coiled material B
Coiled material B and epidermis plane materiel coiled material, the corresponding end the first production line and carrier A be provided with the cloth-pulling device that pulls out coiled material A with
And to the coiled material A cutting machine A cut and positioning device A;Second production line is provided with the corresponding ends carrier B to coiled material
The cutting machine B and positioning device B that B is cut.
6. automobile calash sunshading board one-step punching forming equipment according to claim 1, it is characterised in that:Second life
Producing line includes runout table, and the runout table both sides of the first hydraulic press feed side are provided with coiled material B and are sent by grabbing device B
Combination PU bubble silk floss be sent into the outer clamping jaw of charging of the first hydraulic press, the runout table both sides setting of the first hydraulic press exit side together
There is clamping jaw outside the discharging for taking out the PU composite base materials after coiled material B and combination PU pressings;Both sides feed and are provided among outer clamping jaw
To place the epidermis platform of coiled material B, it is provided in the middle part of epidermis platform and drags the interior clamping jaw that coiled material B is stretched into charging outer clip pawl,
It is provided with to place the semi-finished product platform of PU composite base materials among the outer clamping jaw of both sides discharging, the first hydraulic press both sides are provided with drive
The lifting frame of dynamic runout table lifting.
7. automobile calash sunshading board one-step punching forming equipment according to claim 1, it is characterised in that:Second hydraulic press
Side is provided with the manipulator being transferred to PU composite base materials in the second hydraulic press, is provided in punching on second hydraulic press
Mould and punching lower die, punching upper mold include cope plate and frame-type upper mold cutting die, are punched in lower die and are provided with frame-type lower die cutting die, rush
Mould side is cut to be provided with that the locating piece of PU composite base materials, the punching lower die other side is supported to be provided with for remaining after dress punching
Expect that the waste material box of residue, punching upper mold are provided with to be punched the oil cylinder backing plate of side clout, oil cylinder with side corresponding to waste material box
It is inlaid with the punching edge of a knife on backing plate, the oil cylinder of drive cylinder backing plate work is provided on cope plate;It is punched upper mold and punching lower die
On be both provided with to mold the molding inductor of limit, the floating liftout being provided on cope plate among upper mold cutting die
Block.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107877879A (en) * | 2017-12-19 | 2018-04-06 | 福州联泓交通器材有限公司 | A kind of automobile calash sunshading board one-step punching forming equipment and its production method |
CN109333655A (en) * | 2018-11-05 | 2019-02-15 | 江苏坤泰机械有限公司 | Circulation opposite punching device up and down |
CN110641122A (en) * | 2019-09-16 | 2020-01-03 | 南通科超智能制造有限公司 | Wood sealing plate and leather compounding equipment |
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2017
- 2017-12-19 CN CN201721782875.7U patent/CN207724870U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107877879A (en) * | 2017-12-19 | 2018-04-06 | 福州联泓交通器材有限公司 | A kind of automobile calash sunshading board one-step punching forming equipment and its production method |
CN107877879B (en) * | 2017-12-19 | 2023-10-13 | 福州联泓交通器材有限公司 | One-time punching forming equipment for automobile roof sunshade plate and production method thereof |
CN109333655A (en) * | 2018-11-05 | 2019-02-15 | 江苏坤泰机械有限公司 | Circulation opposite punching device up and down |
CN109333655B (en) * | 2018-11-05 | 2023-12-08 | 江苏坤泰机械有限公司 | Vertical circulation opposite flushing device |
CN110641122A (en) * | 2019-09-16 | 2020-01-03 | 南通科超智能制造有限公司 | Wood sealing plate and leather compounding equipment |
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