CN210498111U - Automatic extracting and releasing device of protector - Google Patents

Automatic extracting and releasing device of protector Download PDF

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Publication number
CN210498111U
CN210498111U CN201921465205.1U CN201921465205U CN210498111U CN 210498111 U CN210498111 U CN 210498111U CN 201921465205 U CN201921465205 U CN 201921465205U CN 210498111 U CN210498111 U CN 210498111U
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China
Prior art keywords
clamping jaw
protector
acting cylinder
fixing seat
horizontal displacement
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CN201921465205.1U
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Chinese (zh)
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赵晓东
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Changshu Tianyin Electromechanical Co Ltd
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Changshu Tianyin Electromechanical Co Ltd
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Abstract

An automatic extraction and release device for a protector belongs to the technical field of special facilities of an automatic production line of electronic and electrical products. Get from mechanism including the protector, it includes the support frame, horizontal displacement acts on the jar, clamping jaw fixing base lift action jar, clamping jaw action jar fixing base and a set of clamping jaw action jar, the lower extreme of support frame is fixed on the workstation under the user state, horizontal displacement acts on the jar and fixes the one side of the upper end of support frame towards clamping jaw fixing base lift action jar with horizontal state, clamping jaw fixing base lift action jar passes through clamping jaw fixing base lift action jar cushion and fixes with the horizontal displacement action jar sliding block of horizontal displacement action jar, clamping jaw action jar fixing base is fixed with the clamping jaw fixing base lift action jar sliding block of horizontal cantilever state and clamping jaw fixing base lift action jar, one side under clamping jaw action jar fixing base orientation is fixed to a set of clamping jaw action jar interval. The structure is simple, and the manufacture is convenient; the automation effect is ideal, and the operation intensity is reduced.

Description

Automatic extracting and releasing device of protector
Technical Field
The utility model belongs to the technical field of the special facility of electron electrical product automated production assembly line, concretely relates to protector draws release automatically.
Background
The protector is a refrigeration compressor motor protector, the refrigeration compressor motor protector has the function of providing effective protection for the over-temperature and overload of the temperature of a refrigeration compressor motor, the structure of the protector can be referred to as an overload protector of a single-phase alternating current motor recommended by the invention patent publication No. CN100356652C, the refrigeration compressor motor protector with the structure and a refrigeration compressor motor starter are reasonably combined to form a 'refrigeration compressor motor starting and protecting device', such as CN2606490Y (motor starting protector), CN2606491Y (integrated motor starting and protecting device), CN102386815B (integrated motor starting protector with improved structure) and CN100581043C (energy-saving integrated single-phase alternating current motor starting and protecting device), and the like. Typically, the patent document CN204425126U provides an energy-saving integrated single-phase ac motor protection device, which includes the structure of CN 100356652C.
It is clear from a reading of the specifications cited above, in particular CN100356652C and CN204425126U, and not limited thereto, in particular the specifications 0039 to 0045 of the "energy-saving single-phase alternating current motor starting protector" proposed by the invention patent application publication No. CN104734569A, and a reading of fig. 4 in conjunction with this CN 104734569A: the motor protector of the refrigeration compressor mainly comprises a base, a fixed seat, a movable contact piece (also called movable pin), a static contact piece (also called static pin), an inserting piece (also called pin), a bimetallic strip, a mandril and an electric heating wire, wherein the base is also called the fixed seat and correspondingly called the fixed seat as the base. The movable contact piece, the fixed contact piece and the insert piece are all arranged by taking a base as a carrier (the base is called as a "fixed base" by CN 100356652C), that is, the above components are all arranged on the base.
As described in paragraph 0045 of the above-mentioned CN104734569A, when the bimetal is subjected to the radiation heat of the heating wire or the external environment, the bimetal will deform, and the deformation is expressed as: the peripheral edge part is turned downwards, and the central part is arched upwards, so that the central part of the bimetallic strip is arched to push the top rod to move upwards, the moving and static contacts of the two pins in the closed state are separated, and the circuit is opened to protect the motor of the compressor.
The better the whole contact effect of the electric heating wire of the structural system of the motor protector of the refrigeration compressor and the bimetallic strip is, the better the deformation effect of the bimetallic strip is correspondingly, and the higher the reliability of the break circuit is. However, since the heating wire is manually accommodated in a heating wire accommodating chamber (also referred to as an "accommodating chamber") which is preset at a side of the base facing the bimetal, and since the heating wire is similar in structure to the spring, there occurs a difference in flatness of the heating wire installed in the heating wire accommodating chamber due to factors such as experience, responsibility, and emotion of an assembly worker, and the difference results in: it is difficult or even impossible to ensure the full contact of the heating wire with the bimetal. Yet another situation is: during initial assembly, even if the heating wire is not fully embedded in the heating wire accommodating cavity, the contact state between the heating wire and the bimetallic strip can be basically expected in the industry, but along with the time lapse, repeated expansion and contraction change, the whole contact effect between the heating wire and the bimetallic strip is difficult to guarantee. The problem of how to make the heating wire permanently and reliably make integral contact with the bimetal has long plagued the industry and is expected to be solved. It goes without saying that if the heating wire is shaped to be flattened in such a manner that a shaping station is added after the installation of the heating wire is completed by a worker at a preceding station, the aforementioned technical problems can be remedied to some extent, but this measure wastes valuable labor resources, and if the shaping is manually performed by the worker without a reasonably structured automatic shaping device, shaping efficiency and shaping effect cannot be secured. Furthermore, if the automatic mechanical shaping can be realized, the protector needs to be reliably inserted and embedded on the protector clamp during shaping, then the electric heating wire leveling mechanism is used for leveling and shaping, and finally the protector which is subjected to leveling and shaping is taken away from the protector clamp. Accordingly, if the shaped protector is manually removed from the protector holder by an on-line operator, i.e., a service person of the automatic shaping device for electric heating wire, valuable labor resources are also wasted, the working strength of workers is increased, and the overall working efficiency of the automatic shaping device for electric heating wire is also affected. Therefore, the protector automatic extraction and release device which is reasonable in design structure and does not need human intervention has positive significance, and the technical scheme which is described below is generated under the background.
Disclosure of Invention
The utility model aims to provide a help will be accomplished the protector to heating wire planarization plastic by previous station and take off in protector anchor clamps automatically and release the protector automatically and derive the groove and derive, be favorable to embodying the succinct nature of structure and can make things convenient for, have the automation effect of being convenient for ensure the ideal and can practice thrift the precious labour resource and show the automatic release that draws of protector that alleviates the operating strength of value-added personnel.
The task of the utility model is accomplished in such a way that the automatic protector extracting and releasing device comprises a protector extracting mechanism, this protector takes off mechanism includes the support frame, horizontal displacement acts on the jar, clamping jaw fixing base lift action jar, clamping jaw action jar fixing base and a set of clamping jaw action jar, the lower extreme of support frame is fixed on the workstation under the user state, horizontal displacement acts on the jar and fixes the one side at the upper end of support frame towards clamping jaw fixing base lift action jar with horizontal state, clamping jaw fixing base lift action jar passes through clamping jaw fixing base lift action jar cushion and fixes with the horizontal displacement action jar sliding block of horizontal displacement action jar, clamping jaw action jar fixing base lift action jar sliding block fixed with the clamping jaw fixing base lift action jar of horizontal cantilever state, one side under clamping jaw action jar fixing base orientation is fixed to a set of clamping jaw action jar interval.
In a specific embodiment of the present invention, a first extreme position signal collector i of a sliding block of the horizontal displacement acting cylinder is fixed on the end face of one end of the horizontal displacement acting cylinder, a second extreme position signal collector ii of the sliding block of the horizontal displacement acting cylinder is fixed on the end face of the other end of the horizontal displacement acting cylinder, and a sliding block ram is fixed on the bottom of the sliding block of the horizontal displacement acting cylinder and at a position corresponding to the second extreme position signal collector ii of the sliding block of the horizontal displacement acting cylinder, and the sliding block ram is matched with the second extreme position signal collector ii of the sliding block of the horizontal displacement acting cylinder; the top of clamping jaw fixing base lift effect jar is fixed with the ascending extreme position signal collector of a clamping jaw fixing base lift effect jar slider to side at clamping jaw fixing base lift effect jar still is fixed with the descending extreme position signal collector of a clamping jaw fixing base lift effect jar slider, and the lateral part of clamping jaw fixing base lift effect jar slider is fixed with a signal collector and hits the piece in the position that corresponds to the descending extreme position signal collector of clamping jaw fixing base lift effect jar slider's top, and the upper surface of clamping jaw fixing base lift effect jar slider cooperatees with the ascending extreme position signal collector of clamping jaw fixing base lift effect jar slider, and the signal collector hits the piece and cooperatees with the descending extreme position signal collector of clamping jaw fixing base lift effect jar slider.
In another specific embodiment of the present invention, the first extreme position signal collector i of the horizontal displacement acting cylinder sliding block, the second extreme position signal collector ii of the horizontal displacement acting cylinder sliding block, the ascending extreme position signal collector of the clamping jaw fixing seat lifting acting cylinder sliding block and the descending extreme position signal collector of the clamping jaw fixing seat lifting acting cylinder sliding block are stroke switches, micro switches, position proximity switches, reed switches or hall sensing elements.
In another specific embodiment of the present invention, the horizontal displacement acting cylinder, the clamping jaw fixing base lifting acting cylinder and the clamping jaw acting cylinder are cylinders.
In a further specific embodiment of the present invention, a pair of protector lead-out groove posts are fixed on the table and at positions respectively corresponding to both sides of the set of clamping jaw acting cylinders, and a protector lead-out groove is fixed between the pair of protector lead-out groove posts.
The utility model has the technical effects that one of the technical effects provided by the utility model is that the horizontal displacement acting cylinder drives the clamping jaw fixing seat lifting acting cylinder to horizontally reciprocate and the clamping jaw fixing seat lifting acting cylinder drives the clamping jaw acting cylinder fixing seat and the clamping jaw acting cylinder to move up and down, and the protector which is finished by the leveling and shaping of the heating wire at the previous station is automatically clamped and taken away from the protector clamp by a pair of clamping jaws of the clamping jaw acting cylinder and is automatically released to the protector guide-out groove; secondly, the structure is simple, so the manufacturing is convenient; thirdly, because the ideal automation effect can be ensured, precious labor resources can be saved, and the operation intensity of the operator can be obviously reduced.
Drawings
Fig. 1 is a schematic view of an embodiment of the automatic protector extraction and release device of the present invention, which is disposed on an automatic heating wire shaping device of a motor protector of a refrigeration compressor.
Fig. 2 is a detailed block diagram of a set of protector clamps shown in fig. 1.
Fig. 3 is a detailed configuration view of the heating wire leveling mechanism shown in fig. 1.
Fig. 4 is a detailed structural view of the protector removing mechanism of the present invention.
Detailed Description
In order to make the technical essence and advantages of the present invention more clear, the applicant below describes in detail the embodiments, but the description of the embodiments is not a limitation of the present invention, and any equivalent changes made according to the inventive concept, which are only formal and not essential, should be considered as the technical scope of the present invention.
In the following description, all the concepts related to the directions or orientations of the upper, lower, left, right, front and rear are based on the position state of fig. 1, for example, the position of the workpiece missing detection mechanism 5 on the workbench 1 illustrated in fig. 1 is located on the right side of the workbench 1, and the position of the protector removing mechanism 7 on the workbench 1 illustrated in fig. 1 is located on the left side of the workbench 1, so that the concepts cannot be understood as a specific limitation to the technical solution provided by the present invention.
Referring to fig. 4 in conjunction with fig. 1, there is shown the protector removing mechanism 7, the protector removing mechanism 7 including a support bracket 71, a horizontal displacement acting cylinder 72, the clamping jaw fixing seat lifting acting cylinder 73, the clamping jaw acting cylinder fixing seat 74 and a group of clamping jaw acting cylinders 75, the lower end of the supporting frame 71 is fixed on the workbench 1 through a supporting frame fixing screw 711 in a use state, the horizontal displacement acting cylinder 72 is fixed at one side, facing the clamping jaw fixing seat lifting acting cylinder 73, of the upper end of the supporting frame 71 in a horizontal state, the clamping jaw fixing seat lifting acting cylinder 73 is fixed with a horizontal displacement acting cylinder sliding block 721 of the horizontal displacement acting cylinder 72 through a clamping jaw fixing seat lifting acting cylinder cushion block 731, the clamping jaw acting cylinder fixing seat 74 is fixed with a clamping jaw fixing seat lifting acting cylinder sliding block 732 of the clamping jaw fixing seat lifting acting cylinder 73 in a horizontal cantilever state, and the group of clamping jaw acting cylinders 75 are fixed at one side.
Continuing with FIG. 4, a horizontal displacement cylinder slider first extreme position signal collector I722 is fixed to one end of the horizontal displacement cylinder 72, i.e., the end surface facing away from the rotary disk 2 to be mentioned below, a horizontal displacement cylinder slider second extreme position signal collector II 723 is fixed to the other end of the horizontal displacement cylinder 72, i.e., the end surface facing toward the rotary disk 2 to be mentioned below, a slider ram 7211 is fixed to the bottom of the horizontal displacement cylinder slider 721 and at a position corresponding to the horizontal displacement cylinder slider second extreme position signal collector 723 II, the slider ram 7211 is fitted to the horizontal displacement cylinder slider second extreme position signal collector II 723, and the side of the horizontal displacement cylinder slider 721 facing the horizontal displacement cylinder slider first extreme position signal collector I722 is fitted to the horizontal displacement cylinder slider first extreme position signal collector I722 Combining; a jaw fixing base lifting action cylinder slider up-going limit position signal collector 733 is fixed at the top of the jaw fixing base lifting action cylinder 73, a jaw fixing base lifting action cylinder slider down-going limit position signal collector 734 is fixed at the side of the jaw fixing base lifting action cylinder 73, a signal collector bump 7321 is fixed at the side of the jaw fixing base lifting action cylinder slider 732 and at the position corresponding to the upper part of the jaw fixing base lifting action cylinder slider down-going limit position signal collector 734, the upper surface of the jaw fixing base lifting action cylinder slider 732 is matched with the jaw fixing base lifting action cylinder slider up-going limit position signal collector 733, and the signal collector bump 7321 is matched with the jaw fixing base lifting action cylinder slider down-going limit position signal collector 734.
In this embodiment, the aforementioned first extreme position signal collector i 722 of the sliding block of the horizontal displacement acting cylinder, the second extreme position signal collector ii 723 of the sliding block of the horizontal displacement acting cylinder, the upward extreme position signal collector 733 of the sliding block of the lifting acting cylinder of the clamping jaw fixing seat, and the downward extreme position signal collector 734 of the sliding block of the lifting acting cylinder of the clamping jaw fixing seat are travel switches, but may also be micro switches, position proximity switches, reed switches or hall sensing elements; in this embodiment, the horizontal displacement acting cylinder 72, the gripper fixing base lifting acting cylinder 73, and the set of gripper acting cylinders 75 are air cylinders.
With reference to fig. 1, a table 1 of the type mentioned above is shown, the table 1 preferably having a rectangular geometry, for example a cube or cuboid (in the present embodiment, the cube is chosen), the table 1 being supported in use on the floor of the plastic working site by means of support legs, according to common knowledge; a rotary disk 2 (mentioned above) and a rotary disk drive mechanism 3 are shown, the rotary disk 2 is in the shape of a disk body, the rotary disk 2 corresponds to the upper part of the workbench 1, the rotary disk drive mechanism 3 is fixed with the upward side of the workbench 1 and is fixedly connected with the central position of the rotary disk 2; a set of protector clamps 4 is shown, the set of protector clamps 4 being disposed in a spaced state at a peripheral edge portion on an upward-facing side of the turn disc 2; a work piece disappearance is examined and is known mechanism 5 and a heating wire leveling mechanism 6 is shown, and still show the utility model discloses an aforementioned protector is got and is taken away mechanism 7, and this work piece disappearance is examined and is known mechanism 5, heating wire leveling mechanism 6 and protector and is got away mechanism 7 and fix on aforementioned workstation 1 and still simultaneously in order to vacate the state and correspond to the top of the marginal part of the one side of gyration dish 2 orientation up around the circumferencial direction of aforementioned gyration dish 2 with anticlockwise interval distribution's state in proper order.
As shown in fig. 1, a controller 8 is fixed on the table top in front of the left side of the worktable 1 through a controller column 81, the controller 8 is a Programmable Logic Controller (PLC), the rotary disk driving mechanism 3, the workpiece loss detecting mechanism 5, the heating wire leveling mechanism 6 and the protector removing mechanism 7 are electrically connected with the controller 8, that is, the controller 8 controls the mechanisms to ensure that the mechanisms act according to the process requirements. In addition, the number of the one set of protector holders 4 illustrated in the drawing is not limited to the number (eight) in the drawing, as long as the relay type operation requirement of the mechanism is satisfied.
Continuing to refer to fig. 1, at the peripheral edge portion of the upward facing side of the aforementioned rotary disk 2 and at the position corresponding to the aforementioned one group of protector clamps 4, there are formed clamp base positioning cavities 21 (specifically illustrated in detail by fig. 3) recessed in the surface of the rotary disk 2 and equal in number to the number of the one group of protector clamps 4, and the one group of protector clamps 4 are fixed to the aforementioned rotary disk 2 at the position corresponding to the clamp base positioning cavities 21; the work absence detecting mechanism 5, the heating wire leveling mechanism 6, and the protector removing mechanism 7 fixed to the table 1 correspond to the upper side of a set of protector clamps 4 in an empty state.
Continuing to refer to fig. 1, the aforementioned rotary disk driving mechanism 3 includes a rotary disk driving motor holder 31, a rotary disk driving motor 32, a rotary disk driving reduction gear 33, a driving pulley 34, a driven pulley 35 and a transmission belt 36, the rotary disk driving motor holder 31 is fixed to the upward side of the aforementioned worktable 1, the rotary disk driving motor 32 is electrically connected to the aforementioned controller 8, the rotary disk driving motor 32 is supported on the aforementioned worktable 1 and fixed to the rotary disk driving motor holder 31, a rotary disk driving motor shaft 321 of the rotary disk driving motor 32 extends to the front side of the rotary disk driving motor holder 31, the rotary disk driving reduction gear 33 is supported on the worktable 1 at a position corresponding to the left side of the rotary disk driving motor 32 and is also fixed to the rotary disk driving motor holder 31, a rotary disk driving reduction gear input shaft 331 of the rotary disk driving reduction gear 33 extends to the front side of the rotary disk driving motor holder 31, the power output shaft 332 of the rotary disk drive reduction gearbox 33 is fixedly connected with the center of the rotary disk 2, the driving wheel 34 is fixed on the shaft 321 of the rotary disk drive motor, the driven wheel 35 is fixed on the power input shaft 331 of the rotary disk drive reduction gearbox, one end of the transmission belt 36 is sleeved on the driving wheel 34, and the other end is sleeved on the driven wheel 35.
As shown in fig. 1, a turntable screw hole 22 is provided at a central position of the turntable 2 and at a position spaced apart from each other around the power input shaft 331 of the turntable drive reduction gearbox, a turntable fixing screw 221 is provided in the turntable screw hole 22, the power output shaft 332 of the turntable drive reduction gearbox has a shaft base 3321, a shaft base screw hole 33211 is provided in the shaft base 3321 and at a position corresponding to the turntable screw hole 22, and the turntable fixing screw 221 is screwed into the shaft base screw hole 33211. As schematically shown in fig. 1, the power output shaft 332 of the rotary disk drive reduction gearbox is substantially formed in the center of the pedestal 3321 and protrudes into the input shaft insertion hole 23 provided in the center of the rotary disk 2.
In the present embodiment, since the rotating disk drive reduction gearbox 33 is a worm gear reduction gearbox, the power input shaft 331 of the rotating disk drive reduction gearbox is substantially a worm shaft, and similarly, the power output shaft 332 of the rotating disk drive reduction gearbox is substantially a worm shaft.
In this embodiment, the driving pulley 34 and the driven pulley 35 are pulleys, and the transmission belt 36 is a transmission belt.
When the rotary disk driving motor 32 works, the rotary disk driving motor shaft 321 drives the driving wheel 34, the driven wheel 35 is driven through the transmission belt 36, the driven wheel 35 drives the rotary disk driving reduction gearbox power input shaft 331, the rotary disk driving reduction gearbox power output shaft 332 drives the rotary disk 2 to rotate after speed reduction, and the group of protector clamps 4 arranged above the edge part of the upward side of the rotary disk 2 at intervals rotate along with the rotary disk 2, namely, the rotary disk 2 carries the protector clamps to rotate. The direction of rotation of the turn disc 2 is in a counter-clockwise direction.
Referring to fig. 2, a pair of fixture base fixing screw holes 211 (shown in fig. 3) are respectively formed on the bottom wall of the fixture base positioning cavity 21 and at both ends of the bottom wall of the cavity, the set of protector fixtures 4 each include a fixture base 41, a protector socket 42, a protection pin electrical connection rod 43, a protection pin electrical connection clip 44, a first electrical contact i 45 and a second electrical contact ii 46, the fixture base 41 is disposed on the rotary plate 2 at a position corresponding to the fixture base positioning cavity 21, the bottom of the fixture base 41 is fixed to the fixture base positioning cavity 21 at a position corresponding to the pair of fixture base fixing screw holes 211 by fixture base fixing screws (not shown), conductive sheet grooves 411 are formed in the upper surface of the fixture base 41 and at intervals along the length direction of the fixture base 41, the conductive sheet grooves 411 extend to the side of the fixture base 41 facing the edge portion of the rotary plate 2 to form a plurality of fixture base fixing screw holes A clip cavity 412 is arranged on the upper surface of the clamp base 41 and at intervals along the length direction of the clamp base 41, the clip cavity 412 is communicated with the outside through an L-shaped conducting strip slot 413 arranged on one side of the clamp base 41 facing the edge part of the rotary disk 2, wherein the conducting strip slot 411 and the clip cavity 412 are equal in number and form a spaced position relation with each other, the lower end of the protection pin electric connecting rod 43 is positioned in the conducting strip slot 411 and is electrically connected with a first L-shaped conducting strip I4111 embedded in the conducting strip slot 411, the upper end of the protection pin electric connecting rod 43 passes through the protector socket 42 and extends out of the surface of the upward side of the protector socket 42, the protection pin electric connecting clip 44 is inserted and embedded in the clip cavity 412, the bottom of the protection pin electric connecting clip 44 is connected with a second L-shaped conducting strip II 441, the second L-shaped conductive sheet ii 441 is inserted into the L-shaped conductive sheet insertion slot 413, the protector socket 42 is fixed to the clamp base 41 at a position corresponding to the upper side of the clamp base 41, a protector positioning cavity 421 is formed at an upward side of the protector socket 42 and spaced along the length direction of the protector socket 42, a protection pin electrical connection clip abdicating cavity 4211 penetrating the cavity bottom wall of the protector positioning cavity 421 is formed at the bottom of the protector positioning cavity 421 and at a position corresponding to the protection pin electrical connection clip 44, a first protection pin accommodating cavity 4212 extends from the side of the protector positioning cavity 421, a protector pin electrical connection rod abdicating hole 42121 penetrating the cavity bottom wall of the first protection pin accommodating cavity 4212 is formed in the cavity bottom wall of the first protection pin accommodating cavity 4212, the position of the protector pin electrical connection rod abdicating hole 42121 corresponds to the protection pin electrical connection rod 43 and the protection pin electrical connection rod electrical connection hole 42121 is electrically connected to the protection pin The upper end of the rod 43 extends into the first protection pin accommodating cavity 4212 through the protector pin electrical connecting rod abdicating hole 42121, the first electrical contact I45 together with the first L-shaped conducting strip I4111 is fixed with one side of the clamp base 41 facing the edge part of the rotary disk 2, and the second electrical contact II 46 together with the second L-shaped conducting strip II 441 is fixed with one side of the clamp base 41 facing the edge part of the rotary disk 2; the work absence detecting means 5, the heating wire leveling means 6, and the protector removing means 7 provided on the table 1 correspond to the upper part of the protector socket 42 in an empty state.
As shown in fig. 2, a first electrical contact head receding hole 41111 is formed in the first L-shaped conductive plate i 4111, a first electrical contact head fixing screw hole 47a is formed in the fixture base 41, and when the first L-shaped conductive plate i 4111 is embedded in the conductive plate slot 411, the first electrical contact head receding hole 41111 corresponds to the first electrical contact head fixing screw hole 47 a; a second electrical contact abdicating hole 4411 is formed in the second L-shaped conductive sheet ii 441, a second electrical contact fixing screw hole 47b is formed in the jig base 41, when the second L-shaped conductive sheet ii 441 is inserted into the L-shaped conductive sheet insertion slot 413, the second electrical contact abdicating hole 4411 corresponds to the second electrical contact fixing screw hole 47b, the end of the first electrical contact i 45 facing the jig base 41 is threaded, and the end of the first electrical contact i 45 facing the jig base 41 passes through the first electrical contact abdicating hole 41111 and then is threaded with the first electrical contact fixing screw hole 47a, and the second electrical contact ii 46 is identical to the first electrical contact i 45, so that a description thereof will not be repeated. In fig. 2, an electrical connection piece connecting screw 4412 is also shown, which fixedly connects the second L-shaped conductive piece ii 441 with the bottom of the protection pin electrical connection clamping piece 44, and the position of the electrical connection piece connecting screw 4412 is located in the screw abdicating cavity 414 opened at the bottom of the clamp base 41.
As shown in fig. 2, a protector socket fixing screw hole 415 is formed in an upper portion of the jig base 41, and a protector fixing screw 422 is disposed in the protector socket 42 at a position corresponding to the protector socket fixing screw hole 415, and the protector fixing screw 422 is screwed into the protector socket fixing screw hole 415.
In order to facilitate the interpretation of the present invention by the public, in fig. 2 the applicant shows three refrigeration compressor motor protectors 9, and also shows the protector fixing seats 91, the first protection pins 92, the second protection pins 93 of the structural system of the refrigeration compressor motor protector 9, and the heating wires 94 embedded in the aforesaid heating wire accommodation cavities 911 of the protector fixing seats 91. Since the number of the illustrated refrigeration compressor motor protectors 9 is three (but not limited to three), the number of the protector positioning cavities 421 on the protector socket 42 is correspondingly three, and since each refrigeration compressor motor protector 9 has one first protection pin 92 and one second protection pin 93, there are three protector pin electrical connection clip yield cavities 4211, three first protection pin accommodation cavities 4212, and three protector pin electrical connection rod yield holes 42121 on the protector socket 42. For the same reason, there are three protection pin electrical connection bars 43 and three protection pin electrical connection clips 44, respectively, and three first electrical contacts i 45 and three second electrical contacts ii 46, respectively. The applicant needs to state that: the foregoing refrigeration compressor motor protector 9 is not fully and clearly described because the refrigeration compressor motor protector 9 is of known art and, as noted in the applicant's background section above, reference may be had to paragraphs 0039 to 0045 (and particularly paragraph 0045) of the specification of CN 104734569A.
When the protector fixing base 91 of the refrigerating compressor motor protector 9, which is to flatten and shape the heating wire 94, is fitted into the protector positioning chamber 421 by a manipulator (not shown) or an on-line worker at a position corresponding to the front side of the table 1, the lower portion of the first protection pin 92 is fitted into the first protector pin accommodation chamber 4212, and the pin hole 921 of the first protection pin 92 corresponds to the protector pin electrical connection rod relief hole 42121, while the second protection pin 93 is inserted into the protection pin electrical connection clamping piece 44, and the protection pin electrical connection rod 43 is inserted into the pin hole 921. It is thus known that with respect to a refrigeration compressor motor protector 9, there is provided a protection pin electrical connection rod 43, a protection pin electrical connection clip 44, a first electrical contact i 45 and a second electrical contact ii 46.
The number of the above-described grip operation cylinders 75 of the construction of the protector removing mechanism 7 shown in fig. 4 is equal to the number of the above-described protector positioning chambers 421 and each has a pair of the above-described grip fingers 751 corresponding to both sides of the protector positioning chambers 421. The horizontal displacement acting cylinder 72, the jaw fixing base lifting acting cylinder 73 and the group of jaw acting cylinders 75 are electrically connected with the controller 8 in a control mode, namely controlled by the controller 8.
Still referring to fig. 1, the aforementioned workpiece missing detection mechanism 5 includes a detection probe holder fixing column 51, a detection probe holder 52 and a detection probe 53, the detection probe holder fixing column 51 is disposed in a longitudinal state and a lower end of the detection probe holder fixing column 51 is fixed to the aforementioned workbench 1 at an edge portion corresponding to the circumferential direction of the aforementioned rotary disk 2, that is, fixed to a rear portion on the right side of the workbench 1, one end of the detection probe holder 52 facing the detection probe holder fixing column 51 is fixed to an upper end of the detection probe holder fixing column 51, and one end of the detection probe holder 52 facing the rotary disk 2 is configured as a horizontal cantilever end and extends with an expansion plate 521, and the detection probe 53 is fixed to a downward facing side of the expansion plate 521 and is electrically connected to the aforementioned controller 8.
Since the extension plate 521 corresponds to the upper side of the edge portion of the rotary disk 2, that is, the upper side of the protector socket 42 of the protector clamp 4, and there are three refrigeration compressor motor protectors 9 in the present embodiment, there are three detection detectors 53 corresponding to the three refrigeration compressor motor protectors 9, respectively, and when one refrigeration compressor motor protector 9 is absent in one or several of the three protector positioning cavities 421, the detection detector 53 detects and feeds back a signal to the controller 8, and the controller 8 gives an instruction to stop the rotary disk drive motor 32 of the rotary disk drive mechanism 3. In the present embodiment, the detection detector 53 is a photoelectric sensor, but other similar devices may be used.
Referring to fig. 3 and fig. 1, the aforementioned heating wire leveling mechanism 6 includes a conductive rod actuating cylinder fixing post 61, a conductive rod actuating cylinder 62, a conductive rod guide seat 63, a conductive rod 64, a leveling cylinder fixing post 65, a leveling cylinder 66, a power wire box 67, a leveling press rod clamp seat 68 and a heating wire leveling press rod 69, a cylinder fixing post 611 for uniform operation is formed at the lower end of the conductive rod actuating cylinder fixing post 61, the actuating cylinder fixing post 611 is fixed to the aforementioned worktable 1 at the edge portion corresponding to the circumferential direction of the aforementioned rotary table 2 by a fixing seat screw 6111, a conductive rod actuating cylinder mounting platform 612 is fixed to the upper end of the conductive rod actuating cylinder fixing post 61, the conductive rod actuating cylinder 62 is disposed on the conductive rod actuating cylinder mounting platform 612 in a horizontal conductive state, the conductive rod guide seat 63 is fixed to the conductive rod actuating cylinder mounting platform 612, a conductive rod insulating sliding sleeve embedding hole 631 is arranged on the conductive rod guide seat 63 at intervals, the number of the conductive rod insulating sliding sleeve embedding holes 631 is the sum of the number of the first electrical contact I45 and the second electrical contact II 46, a conductive rod insulating sliding sleeve 6311 is embedded in the conductive rod insulating sliding sleeve embedding hole 631, the number of the conductive rods 64 is equal to the number of the conductive rod insulating sliding sleeve embedding holes 631 and is in sliding fit with the conductive rod insulating sliding sleeve 6311 in a horizontal state, one end of the conductive rod 64 facing the conductive rod actuating cylinder 62 is fixed with a conductive rod fixing seat 641, the conductive rod fixing seat 641 is fixed with a conductive rod actuating cylinder 621 of the conductive rod actuating cylinder 62, one end of the conductive rod 64 facing the rotary disk 2 is provided with a conductive rod return spring supporting seat 643 with a diameter larger than that of the conductive rod 64, and a conductive rod return spring 642 is sleeved on the conductive rod 64, one end of the conductive rod return spring 642 is supported on the conductive rod insulating guide sleeve 6311, and the other end of the conductive rod return spring 642 is supported on a conductive rod return spring support 643, wherein the conductive rod 64 is electrically contacted or released with the end surfaces of the first electrical contact head i 45 and the second electrical contact head ii 46 at the side opposite to the jig base 41 through the conductive rod return spring support 643 in a spaced state, the lower end of the leveling cylinder fixing column 65 is fixed on the conductive rod actuating cylinder mounting platform 612, the upper end of the leveling cylinder fixing column 65 is fixed with a leveling cylinder mounting platform 651, the leveling cylinder 66 is fixed on the leveling cylinder mounting platform 651, the leveling cylinder column of the leveling cylinder 66 faces downward and passes through the leveling cylinder mounting platform 651 (i.e., extends below the leveling cylinder mounting platform 651), a power supply line box 67 is fixed to the downward side of the leveling cylinder mounting platform 651, the power supply line box 67 is electrically connected to one end of the aforementioned conductive rod 64 by a lead-out power supply line 671, a leveling press rod holder 68 is fixed to the leveling cylinder post 661, a leveling press rod holder slide 681 is fixed to the upper portion of the leveling press rod 68 on the side opposite to the leveling cylinder post 661, the leveling press rod holder slider 681 is slidably engaged with a guide rail 6811, the guide rail 6811 is fixed to a guide rail holder 68111, and the rail seat 68111 is fixed to the downward side of the leveling cylinder mounting platform 651, and the leveling press bar holder 68 has heating wire leveling press bar horizontal clamp arms 682 in the same number as the aforementioned protector positioning chambers 421, and the heating wire leveling press bars 69 are also in the same number as the protector positioning chambers 421, i.e., three in this embodiment and are fixed in a longitudinal state at positions corresponding to the upper sides of the protector positioning chambers 421 on the heating wire leveling press bar horizontal clamp arms 682.
The lead-in power cord (not shown) of the aforementioned power cord box 67 is electrically connected to the aforementioned controller 8, and the aforementioned rod actuator cylinder 62 and flattening cylinder 66 are electrically connected to the controller 8. As mentioned above, since the first electrical contact i 45 and the second electrical contact ii 46 are three each, i.e. six in total, the conductive bars 64 illustrated in fig. 1 and 3 are six, each two, i.e. each pair of conductive bars 64, corresponds to one first electrical contact i 45 and one second electrical contact ii 46, and the one first electrical contact i 45 and the one second electrical contact ii 46 correspond to one refrigeration compressor motor protector 9. Since the conductor bars 64 have six conductors, the aforementioned conductor bar return springs 642 have six conductors, and since the six conductor bars 64 correspond to the first electrical contact i 45 and the second electrical contact ii 46 in a spaced-apart state, it is verified that the applicant mentioned above has contacted or released the conductor bars 64 with or from the end surfaces of the first electrical contact i 45 and the second electrical contact ii 46 on the side facing away from the clamp base 41 in a spaced-apart state by the conductor bar return spring support 643.
In the present embodiment, there are a pair of the aforementioned contact rod actuating cylinder fixing posts 61 and the aforementioned leveling cylinder fixing posts 65; a conductive rod actuation cylinder slide block position signal collector 6121 is fixed on the conductive rod actuation cylinder mounting platform 612, a conductive rod actuation cylinder slide block position signal acquisition trigger 6211 is fixed on the conductive rod actuation cylinder slide block 621 and at a position corresponding to the conductive rod actuation cylinder slide block position signal collector 6121, and the conductive rod actuation cylinder slide block position signal acquisition trigger 6211 is matched with the conductive rod actuation cylinder slide block position signal collector 6121; the rod actuating cylinder 62 and the leveling cylinder 66 are air cylinders; the position signal collector 6121 of the slide block of the conductive rod actuating cylinder is a travel switch, but a micro switch, a position proximity switch, a reed switch or a hall sensing element can also be used.
When the rotary disk driving mechanism 3 drives the rotary disk 2 to rotate to make the protector clamp 4 with the motor protector 9 of the refrigeration compressor located at the station corresponding to the station where the heating wire leveling mechanism 6 is located and the heating wire 94 needs to be leveled and shaped, the end surface of the conducting rod 64 facing the clamp base 41 through the conducting rod return spring supporting seat 643 in a spaced state is in a state of being in contact (electrical contact) with the end surfaces of the first electrical contact I45 and the second electrical contact II 46 due to the action of the conducting rod return spring 642, so that under the control of the controller 8, the conducting rod 64 is electrified by leading out a power wire 671 from the power wire box 67, the heating wire is heated to a red-through state under the electrification, then the leveling cylinder 66 works, the leveling cylinder 661 extends downwards outside the cylinder body to drive the leveling pressure rod clamping seat 68 to move downwards, since the set of three heating wire leveling pressing rods 69 (in this embodiment) are fixed to the horizontal clamping arms 682 of the heating wire leveling pressing rods by the clamping screws 691, the set of heating wire leveling pressing rods 69 are driven to synchronously move downward when the leveling pressing rod clamping base 68 moves downward, and the bottom surface of the heating wire leveling pressing rods 69 applies pressure to the heating wire 94 heated to the red state, so that the flatness of the heating wire 94 tends to be uniform. After the leveling is completed, the leveling cylinder 66 is operated in reverse to move the leveling press rod holder 68 upward together with the heating wire leveling press rods 69 in the reverse direction, and the bottom surfaces of the heating wire leveling press rods 69 are away from the heating wires 94, i.e., the heating wire leveling press rods 69 move upward and are away from the motor protector 9 of the refrigeration compressor. Meanwhile, the power supply of the leading-out power line 671 is cut off, and under the action of the controller 8, the conducting rod actuating cylinder 62 works to make the conducting rod actuating cylinder slide block 621 slide (move) in the direction departing from the conducting rod seat 63, the conducting rod actuating cylinder slide block 621 drives the conducting rod fixing seat 641 to correspondingly slide, so that the conducting rod fixing seat 641 drives a group of conducting rods 64 to move in the direction departing from the clamp base 41, under the action of overcoming the reaction force of the conducting rod return spring 642, the conducting rod return spring supporting seat 643 leaves the first electrical contact head i 45 and the second electrical contact head ii 46, at this time, the conducting rod actuating cylinder slide block position signal acquisition trigger 6211 touches the conducting rod actuating cylinder slide block position signal acquisition device 6121, so that the conducting rod actuating cylinder slide block position signal acquisition device 6121 acquires a signal and feeds the signal back to the controller 8, the rod actuation cylinder 62 is deactivated, and the rod return spring 642 is compressed and charged. Then, the rotary disc 2 is rotated by a station under the action of the rotary disc driving mechanism 3, so that the refrigeration compressor motor protector 9 which finishes shaping the heating wire 94 rotates to a station where the protector removing mechanism 7 is located along with the rotary disc 2 at the protector clamp 4, and the refrigeration compressor motor protector 9 which is located at the station of the workpiece loss detecting mechanism 5 previously carries the leveling shaping to the heating wire 94 is rotated to a station of the heating wire leveling mechanism 6, and the relay operation (action) is carried out.
When the motor protector 9 of the refrigeration compressor, which is subjected to flattening and shaping of the heating wire 94 by the heating wire leveling mechanism 6, is to be removed from the protector socket 42 at the station where the protector removing mechanism 7 is located, the clamping jaw fixing seat lifting acting cylinder 73 works to drive the clamping jaw fixing seat lifting acting cylinder slider 732 to move downwards, and when the downward movement reaches the degree that the signal collector striking block 7321 can excite the clamping jaw fixing seat lifting acting cylinder slider descending limit position signal collector 734 to collect a signal, the signal is fed back to the controller 8 by the clamping jaw fixing seat lifting acting cylinder slider descending limit position signal collector 734, so that the clamping jaw fixing seat lifting acting cylinder 73 stops working. Next, a set of the jaw action cylinders 75 is operated, and the pair of jaws 751 of each jaw action cylinder 75 grips the protector fixing base 91 of the refrigerant compressor motor protector 9. Then, the aforementioned lifting cylinder 73 of the jaw fixing base works in the reverse direction, the slider 732 of the lifting cylinder of the jaw fixing base moves upward, and when the upward movement reaches the degree that the upper end surface of the slider 732 of the lifting cylinder of the jaw fixing base can excite the signal collector 733 of the upward limit position of the slider of the lifting cylinder of the jaw fixing base to collect the signal, the signal collector 733 of the upward limit position of the slider of the lifting cylinder of the jaw fixing base feeds the signal back to the controller 8, and the lifting cylinder 73 of the jaw fixing base stops working. In the above process, since the jaw action cylinder fixing base 74 is fixed to the jaw fixing base lifting action cylinder sliding block 732, and since the group of jaw action cylinders 75 is fixed to the jaw action cylinder fixing base 74, and the pair of jaws 751 of the group of jaw action cylinders 75 is in the clamping state to the protector fixing base 91 at this time, when the jaw fixing base lifting action cylinder sliding block 732 is displaced upward, that is, slides upward, the jaw action cylinder fixing base 74, the group of jaw action cylinders 75, and the refrigeration compressor motor protector 9 in the clamping state are also displaced upward accordingly, the protector fixing base 91 at this time is separated from the protector socket 42, specifically, the first protection pin 92 is separated from the protection pin electrical connecting rod 43, and at the same time, the second protection pin 93 is separated from the protection pin electrical connecting clamping piece 44. Then the horizontal displacement acting cylinder 72 works to make the horizontal displacement acting cylinder sliding block 721 slide towards the direction of the first extreme position signal collector I722 of the sliding block of the horizontal displacement acting cylinder until the sliding block slides to the extent that the end surface of the sliding block 721 of the horizontal displacement acting cylinder is excited or touches the first extreme position signal collector I722 of the sliding block of the horizontal displacement acting cylinder to collect the signal, the first extreme position signal collector I722 of the sliding block of the horizontal displacement acting cylinder feeds the signal back to the controller 8, and the horizontal displacement acting cylinder 72 stops working. In the foregoing process, the horizontal displacement cylinder slide block 721 drives the jaw fixing base lifting cylinder 73, the jaw acting cylinder fixing base 74, the set of jaw acting cylinders 75, and the three refrigeration compressor motor protectors 9 in the clamped state to be displaced in the direction of the protector lead-out groove 111 described below, i.e., in the position where the protector lead-out groove 111 is located, along with the horizontal displacement cylinder slide block 721, and when the displacement reaches the position corresponding to the upper side of the protector lead-out groove 111, the set of jaw acting cylinders 75 is operated in the reverse direction, and the pair of jaws 751 of each jaw acting cylinder 75 repel each other, releasing the refrigeration compressor motor protector 9 previously in the clamped state to the protector lead-out groove 111, and leading out from the protector lead-out groove 111. Then the horizontal displacement acting cylinder 72 acts reversely, the horizontal displacement acting cylinder slide block 721 slides to the direction opposite to the above until the slide block ram 7211 is excited to touch the second extreme position signal collector II 723 of the slide block of the horizontal displacement acting cylinder, the second extreme position signal collector II 723 of the slide block of the horizontal displacement acting cylinder feeds back the signal to the controller 8, so that the horizontal displacement acting cylinder 72 stops working, because the group of clamping jaw acting cylinders 75 at this time just corresponds to the upper part of the protector socket 42 again, when the signal collector bump 7321 of the clamping jaw fixing seat lifting acting cylinder slide block 732 descending to the clamping jaw fixing seat lifting acting cylinder slide block downwards is excited by the above-mentioned clamping jaw fixing seat lifting acting cylinder 73, the signal is fed back to the controller 8 by the descending extreme position signal collector 734 of the clamping jaw fixing seat lifting acting cylinder slide block, the operation of the jaw fixing base lifting cylinder 73 is stopped, and the protector fixing base 91 is clamped again by the pair of jaws 751 of the one set of jaw operating cylinders 75 as described above, and this is repeated.
Continuing to refer to fig. 4 in conjunction with fig. 1, a pair of protector guide groove posts 11 are fixed to the table 1 at positions corresponding to both sides of the pair of jaw action cylinders 75, respectively, a protector guide groove 111 is fixed between the pair of protector guide groove posts 11, the protector guide groove 111 corresponds to the jaw 751 and is inclined downward from the direction of the rotary disk 2 toward a direction away from the rotary disk 2, and the refrigerant compressor motor protector 9 released from the pair of jaws 751 and having finished flattening and shaping the heating wire 94 is guided out from the protector guide groove 11 which is inclined.
To sum up, the technical solution provided by the present invention remedies the defects in the prior art, successfully completes the invention task, and faithfully embodies the technical effects mentioned in the above technical effect column by the applicant.

Claims (5)

1. An automatic protector extracting and releasing device is characterized by comprising a protector extracting and releasing mechanism (7), wherein the protector extracting and releasing mechanism (7) comprises a support frame (71), a horizontal displacement acting cylinder (72), a clamping jaw fixing seat lifting acting cylinder (73), a clamping jaw acting cylinder fixing seat (74) and a group of clamping jaw acting cylinders (75), the lower end of the support frame (71) is fixed on a workbench (1) in a use state, the horizontal displacement acting cylinder (72) is fixed at one side of the upper end of the support frame (71) facing the clamping jaw fixing seat lifting acting cylinder (73) in a horizontal state, the clamping jaw fixing seat lifting acting cylinder (73) is fixed with a horizontal displacement acting cylinder (721) of the horizontal displacement acting cylinder (72) through a clamping jaw fixing seat lifting acting cylinder cushion block (731), the clamping jaw acting cylinder fixing seat (74) is fixed with a clamping jaw fixing seat lifting acting cylinder sliding block (732) of the clamping jaw fixing seat lifting acting cylinder (73) in a horizontal cantilever state, a group of clamping jaw acting cylinders (75) are fixed on the downward side of the clamping jaw acting cylinder fixing seat (74) at intervals.
2. The automatic protector extracting and releasing device according to claim 1, wherein a horizontal displacement acting cylinder slider first limit position signal collector i (722) is fixed on the end face of one end of the horizontal displacement acting cylinder (72), a horizontal displacement acting cylinder slider second limit position signal collector ii (723) is fixed on the end face of the other end of the horizontal displacement acting cylinder (72), a slider ram (7211) is fixed on the bottom of the horizontal displacement acting cylinder slider (721) and at a position corresponding to the horizontal displacement acting cylinder slider second limit position signal collector ii (723), and the slider ram (7211) is matched with the horizontal displacement acting cylinder slider second limit position signal collector ii (723); a slide block up-running extreme position signal collector (733) of the lifting action cylinder of the clamping jaw fixing seat is fixed at the top of the lifting action cylinder (73) of the clamping jaw fixing seat, a downward limit position signal collector (734) of a sliding block of the lifting action cylinder of the clamping jaw fixing seat is also fixed on the side surface of the lifting action cylinder (73) of the clamping jaw fixing seat, and a signal collector collision block (7321) is fixed on the side part of the clamping jaw fixing seat lifting action cylinder sliding block (732) and at a position corresponding to the upper part of the clamping jaw fixing seat lifting action cylinder sliding block descending limit position signal collector (734), the upper surface of the clamping jaw fixing seat lifting action cylinder sliding block (732) is matched with the clamping jaw fixing seat lifting action cylinder sliding block ascending limit position signal collector (733), and the signal collector collision block (7321) is matched with the clamping jaw fixing seat lifting action cylinder sliding block descending limit position signal collector (734).
3. The protector automatic extraction and release device according to claim 2, wherein the horizontal displacement acting cylinder sliding block first extreme position signal collector I (722), the horizontal displacement acting cylinder sliding block second extreme position signal collector II (723), the clamping jaw fixing seat lifting acting cylinder sliding block uplink extreme position signal collector (733) and the clamping jaw fixing seat lifting acting cylinder sliding block downlink extreme position signal collector (734) are travel switches, micro switches, position proximity switches, reed pipes or Hall sensing elements.
4. The protector automatic extraction releasing device according to claim 1, characterized in that the horizontal displacement acting cylinder (72), the jaw fixing base lifting acting cylinder (73) and the group of jaw acting cylinders (75) are air cylinders.
5. The protector automatic-extraction releasing device according to claim 1, characterized in that a pair of protector lead-out groove posts (11) are fixed on the table (1) and at positions corresponding to both sides of the set of jaw action cylinders (75), respectively, and a protector lead-out groove (111) is fixed between the pair of protector lead-out groove posts (11).
CN201921465205.1U 2019-09-04 2019-09-04 Automatic extracting and releasing device of protector Active CN210498111U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201921465205.1U CN210498111U (en) 2019-09-04 2019-09-04 Automatic extracting and releasing device of protector

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110434252A (en) * 2019-09-04 2019-11-12 常熟市天银机电股份有限公司 Protector automatically extracts release device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110434252A (en) * 2019-09-04 2019-11-12 常熟市天银机电股份有限公司 Protector automatically extracts release device
CN110434252B (en) * 2019-09-04 2024-06-11 常熟市天银机电股份有限公司 Automatic extraction and release device of protector

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