CN210498042U - Automatic manipulator for automatically transferring products - Google Patents

Automatic manipulator for automatically transferring products Download PDF

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Publication number
CN210498042U
CN210498042U CN201921471909.XU CN201921471909U CN210498042U CN 210498042 U CN210498042 U CN 210498042U CN 201921471909 U CN201921471909 U CN 201921471909U CN 210498042 U CN210498042 U CN 210498042U
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CN
China
Prior art keywords
guide rail
bottom plate
upper guide
automatic
material clamping
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CN201921471909.XU
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Chinese (zh)
Inventor
阳锡长
曾柳丹
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Guotai Daming Precision Technology Group Co ltd
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Cathay Tat Ming Precision Metal Products Shenzhen Co ltd
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Abstract

The utility model discloses an automatic manipulator for automatically transferring products, which comprises a bottom plate, a translation mechanism and a material clamping mechanism, wherein the bottom plate is fixed on a working platform, the translation mechanism comprises an upper guide rail and a driving device, the driving device is fixedly connected with the upper guide rail and drives the upper guide rail to horizontally reciprocate, and the translation mechanism is arranged on the bottom plate; the at least two material clamping mechanisms are arranged on one side of the upper guide rail, and the grabbing parts of the material clamping mechanisms are arranged downwards; and the spacing distance between the adjacent material clamping mechanisms is equal to the translation distance of the upper guide rail. The utility model discloses can realize the automation of work piece between the process and get the automatic transmission operation of material and pay-off, improve production efficiency.

Description

Automatic manipulator for automatically transferring products
Technical Field
The utility model relates to a manipulator especially relates to an automatic manipulator of automatic transmission of product.
Background
Compared with the traditional machining process, the stamping process has the advantages of high production efficiency and low material consumption, is convenient to operate, does not need an operator to have higher-level skills, can be used for manufacturing products with complex shapes which are difficult to process by other metal processing methods through a die, and is widely applied to various fields; current enterprise mainly adopts the mode of "alone a machine" to punching press processing, during the processing product, puts into the mould with the blank material earlier, presses the start button, and drift on the punch press down, and product extrusion back, initial position are got back to the drift is automatic, and the manual work is taken out the product and is transmitted to next process, so cyclic operation. For products with complex structures and shapes, the products cannot be formed by one-time stamping and need to be stamped for many times. With the increase of the punching times, the times of manual taking, delivering and transferring are increased, and the labor output cost is increased. Under the condition of higher labor cost, the development of enterprises is obviously not facilitated. Although the punching process has low technical requirements on operators, the operators cannot continuously work for a long time due to the physiological limitation of human bodies, so that the production efficiency is low, and the capacity requirement cannot be met, therefore, the development of the automatic manipulator for automatically transferring products is particularly important.
SUMMERY OF THE UTILITY MODEL
The utility model provides a technical problem provide an automatic manipulator of automatic transmission of product, realize the automatic transmission operation of getting material and pay-off of work piece between the process, improve production efficiency.
The technical solution of the utility model is that:
an automatic manipulator for automatically transferring products comprises a bottom plate, a translation mechanism and a material clamping mechanism, wherein the bottom plate is fixed on a working platform, the translation mechanism comprises an upper guide rail and a driving device, the driving device is fixedly connected with the upper guide rail and drives the upper guide rail to horizontally reciprocate, and the translation mechanism is arranged on the bottom plate; the at least two material clamping mechanisms are arranged on one side of the upper guide rail, and the grabbing parts of the material clamping mechanisms are arranged downwards; and the spacing distance between the adjacent material clamping mechanisms is equal to the translation distance of the upper guide rail.
The automatic manipulator for automatically transferring the product is characterized in that the translation mechanism comprises a lower guide rail which is arranged below the upper guide rail and is parallel to the upper guide rail, the lower guide rail is arranged on the bottom plate, and the upper guide rail is in sliding connection with the lower guide rail through a sliding block fixed below the upper guide rail.
The automatic mechanical arm for automatically transferring the product comprises a servo motor, a synchronous belt meshing block, a synchronous belt and a pulley, wherein the synchronous belt is respectively hung at the output end of the servo motor and the pulley, one end of the synchronous belt meshing block clamps the synchronous belt, and the other end of the synchronous belt meshing block is fixed on the upper guide rail.
The automatic manipulator for automatically transferring the products is characterized in that the material clamping mechanism is a vacuum chuck, and the vacuum chuck is connected with a vacuum device through a pipeline.
The automatic manipulator for automatically transferring the product is characterized in that a lifting mechanism is arranged between the translation mechanism and the bottom plate, the lifting mechanism comprises a top plate and a plurality of positioning pins inserted on the bottom plate, movable guide sleeves are fixed on the positioning pins, the top plate is movably arranged on the movable guide sleeves, and a plurality of supporting plates are fixed on the top plate; the pulley, the servo motor and the lower guide rail of the driving device are respectively fixed on the supporting plate; bottom plate one end is provided with step motor, step motor links to each other with the transmission shaft via the shaft coupling, the transmission shaft passes the setting and is in transmission shaft stopper on the bottom plate, be provided with the eccentric wheel on the transmission shaft, the eccentric wheel sets up with the eccentric wheel hole cooperation that sets up the eccentric wheel stopper of roof lower surface.
The automatic manipulator for automatically transferring the products is characterized in that at least two groups of positioning pins are arranged at two ends of the bottom plate respectively; each set contains at least two of the locating pins.
The automatic manipulator for automatically transferring the products is characterized in that an air cylinder is arranged above the bottom plate, and the output end of the air cylinder abuts against the lower surface of the top plate.
From the above description, the present invention can achieve the following effects in comparison with the prior art:
the automatic manipulator for automatically transferring products of the utility model has the advantages that the upper guide rail of the translation mechanism is provided with the material clamping mechanisms with at least two downward gripping parts, the spacing distance between the material clamping mechanisms is equal to the translation distance of the upper guide rail, and the workpieces on each station are alternately gripped through the matching action of transverse reciprocating movement, so that the automatic transferring operation of automatic material taking and feeding of the workpieces between the processes is realized, and the production efficiency is improved; furthermore, the lifting mechanism is arranged between the translation mechanism and the bottom plate, so that the automatic ascending and descending functions of the workpiece during grabbing are realized, the workpiece is grabbed more smoothly, and the situations of scraping, blocking and the like are prevented; through setting up the cylinder in bottom plate top, the output of cylinder supports the lower surface of roof, and the cylinder can provide thrust when the roof rises, and the cylinder plays the cushioning effect when descending, ensures that the material clamping mechanism steadily descends, improves the smoothness degree that vertical lift removed.
Drawings
Fig. 1 is a general schematic view of a preferred embodiment of an automatic robot for automatic product transfer according to the present invention;
fig. 2 is a schematic view of the present invention, with the top plate removed, showing a preferred embodiment of the automatic manipulator for automatically transferring products.
Main element number description:
the utility model discloses:
1: a bottom plate 2: the translation mechanism 21: upper guide rail
22: the driving device 23: lower guide rail 24: sliding block
25: the servo motor 26: synchronous belt meshing block 27: pulley wheel
28: a synchronous belt 3: the material clamping mechanism 31: first vacuum chuck
32: second vacuum chuck 4: the elevating mechanism 41: locating pin
42: the movable guide bush 43: top plate 44: supporting plate
45: the stepping motor 46: the coupling 47: transmission shaft
48: drive shaft stopper 49: eccentric wheel 410: eccentric wheel limiting block
411: cylinder
Detailed Description
In order to clearly understand the technical features, objects, and effects of the present invention, embodiments of the present invention will be described with reference to the accompanying drawings.
In a preferred embodiment of the present invention, please refer to fig. 1 and 2, which are schematic structural views of a preferred embodiment of the automatic manipulator for automatically transferring products of the present invention, the automatic manipulator for automatically transferring products of the present invention includes a bottom plate 1, a translation mechanism 2 and a material clamping mechanism 3, the bottom plate 1 is fixed on a work platform, the translation mechanism 2 includes an upper guide rail 21 and a driving device 22, the driving device 22 is fixedly connected to the upper guide rail 21 and drives the upper guide rail 21 to horizontally reciprocate, and the translation mechanism 2 is disposed on the bottom plate 1; at least two material clamping mechanisms 3 are arranged on one side of the upper guide rail 21, and grabbing parts of the material clamping mechanisms 3 are arranged downwards; and the spacing distance between the adjacent material clamping mechanisms 3 is equal to the translation distance of the upper guide rail 21. As shown in fig. 1 and 2, the automatic manipulator for automatically transferring products of the present invention has at least two material clamping mechanisms 3 with downward grabbing portions on one side of the upper guide rail 21 of the translation mechanism 2, and the spacing distance between the material clamping mechanisms 3 is equal to the translation distance of the upper guide rail 21 and the spacing distance between each station, and the upper guide rail 21 fixedly connected to the upper guide rail is driven to perform a horizontal reciprocating motion with a specified distance by the horizontal reciprocating drive of the driving device 22, so that the material clamping mechanisms 3 on the upper guide rail 21 can start the grabbing action when moving to the position above the specified station, grab the workpiece below the workpiece, and then transfer the workpiece to the next station through the horizontal movement of the upper guide rail 21 again, and perform the processing operation of the corresponding process on the next station; the automatic material taking and feeding transmission device has the advantages that automatic material taking and feeding transmission operation of workpieces in the process is realized, and the production efficiency is improved. The arrangement direction of the grabbing part of the clamping mechanism 3 can be other directions, and is selected according to the placement position of the workpiece in the processing equipment.
As described above, in the preferred embodiment of the present invention, the translation mechanism 2 includes the lower guide rail 23 disposed below the upper guide rail 21 and parallel to the upper guide rail 21, the lower guide rail 23 is disposed on the bottom plate 1, and the upper guide rail 21 and the lower guide rail 23 are slidably connected via the slider 24 fixed below the upper guide rail 21. As shown in fig. 1 and 2, the upper rail 21 is slidably connected to the lower rail 23 through a slider 24, and the upper rail 21 can move left and right relative to the lower rail 23, thereby ensuring the stability of the horizontal movement of the upper rail 21. Of course, the sliding block 24 may be fixed below the upper rail 21, and the sliding limit in the horizontal direction is achieved by the engagement of the engaging portion of the lower surface of the sliding block 24 and the rail on the upper rail 23. The slider 24 may be fixed to the lower rail or may be fitted to both the upper rail and the lower rail in sliding contact with each other.
As described above, in the preferred embodiment of the present invention, the driving device 22 includes the servo motor 25, the synchronous belt engaging block 26, the synchronous belt 28 and the pulley 27, the synchronous belt 28 is respectively connected to the output end of the servo motor 25 and the pulley 27, one end of the synchronous belt engaging block 26 clamps the synchronous belt 28, and the other end is fixed on the upper guide rail 21. As shown in fig. 1 to 2, a synchronous belt 28 is hung between the servo motor 25 and the pulley 27 and is parallel to the upper rail and the lower rail, a synchronous belt meshing block 26 is fixed on the upper guide rail 21, and the synchronous belt meshing block 26 transmits power to the upper guide rail 21 by meshing and clamping the synchronous belt 28, so as to drive the upper guide rail 21 to move horizontally; when the servo motor 25 is started, the synchronous belt 28 drives the upper guide rail 21 to respectively move left and right, so that the material clamping mechanism 3 on the upper guide rail 21 can do reciprocating motion under the driving of the driving device 22 on different stations, and the material clamping mechanism 3 finishes the automatic material taking and feeding transmission operation of workpieces between the processes, thereby reducing the number of operators, lowering the labor cost and improving the production efficiency.
The automatic manipulator for automatically transferring the products is characterized in that the material clamping mechanism 3 is a vacuum chuck, and the vacuum chuck is connected with a vacuum device through a pipeline. As shown in fig. 1 and 2, the vacuum chuck is used for automatically taking and discharging materials, so that the automatic transfer of products between the front and rear working procedures can be realized, the structure is simple, the control is convenient, the cost is low, and the production efficiency is further greatly improved.
As described above, in the preferred embodiment of the automatic manipulator for automatically transferring products of the present invention, the lifting mechanism 4 is disposed between the translation mechanism 2 and the bottom plate 1, the lifting mechanism 4 includes a top plate 43 and a plurality of positioning pins 41 inserted into the bottom plate 1, a movable guide sleeve 42 is fixed on the positioning pin 41, a top plate 43 is movably disposed on the movable guide sleeve 42, and a plurality of supporting plates 44 are fixed on the top plate 43; the pulley 27, the servo motor 25 and the lower guide rail 23 of the driving device 22 are respectively fixed on the supporting plate 44; bottom plate 1 one end is provided with step motor 45, step motor 45 links to each other with transmission shaft 47 via shaft coupling 46, transmission shaft 47 passes the setting and is in transmission shaft stopper 48 on the bottom plate 1, be provided with eccentric wheel 49 on the transmission shaft 47, eccentric wheel 49 and setting are in the eccentric wheel 49 hole cooperation setting of the eccentric wheel stopper 410 of roof 43 lower surface. As shown in fig. 1 and 2, when the stepping motor 45 operates, the transmission shaft 47 starts to rotate through the linkage of the coupling 46, and drives the eccentric wheel 49 to rotate, so as to further push the top plate 43 fixedly connected with the eccentric wheel limiting block 410 to ascend and descend under the limiting action of the eccentric wheel limiting block 410, and the top plate 43 ascends and descends to drive the product on the vacuum chuck to ascend and descend, thereby completing the automatic ascending and descending effects of the product, and more effectively ensuring the smoothness of the workpiece in the conveying process. Since the transmission shaft 47 can be a long transmission shaft, in order to ensure that it is kept stable and horizontal, the transmission shaft stopper 48 is fixed on the bottom plate 1 to support and fix the transmission shaft 47. And the drive shaft stopper 48 may be connected with the drive shaft 47 via a bearing structure in a sliding fit manner. In addition, furthermore, a limiting hole for limiting the top plate 43 is formed in the movable guide sleeve 42, and a limiting column matched with the limiting hole is arranged below the top plate 43, so that the top plate 43 can be limited in the vertical direction through the limiting hole and the limiting column in the ascending and descending processes, and the top plate 43 is ensured not to deflect.
As described above, in the preferred embodiment of the automatic manipulator for automatically transferring products of the present invention, at least two sets of positioning pins 41 are respectively disposed at two ends of the bottom plate 1; each set comprising at least two of said positioning pins 41. As shown in fig. 1 and 2, the top plate 43 is limited by the positioning pin 41, so that the accuracy of the position of the top plate 43 when the top plate 43 is fixed on the bottom plate 1 can be ensured, the connection between the top plate 43 and the bottom plate 1 can be more stable, and the lifting mechanism 4 can drive the vacuum chuck to lift stably. Besides the positioning pins 41 arranged at the two ends of the bottom plate 1, the positioning pins 41 can be fixed at the middle part of the top plate 43, and the positioning pins 41 can be fixed with the top plate 43 and movably matched with the bottom plate 1, or fixed with the bottom plate 1 and movably matched with the top plate 43.
As described above, in the preferred embodiment of the automatic manipulator for product automatic transmission of the present invention, the air cylinder 411 is disposed above the bottom plate 1, and the output end of the air cylinder 411 abuts against the lower surface of the top plate 43. As shown in fig. 1 and 2, the air cylinder 411 is arranged above the bottom plate 1, the output end of the air cylinder 411 abuts against the lower surface of the top plate 43, the air cylinder 411 can provide thrust when the top plate 43 rises, and the air cylinder 411 plays a role of buffering when the top plate 43 falls, so that the material clamping mechanism 3 is ensured to fall stably, and the smoothness of vertical lifting movement is improved.
The utility model discloses an automatic manipulator of automatic transmission of product, please refer to fig. 1 and fig. 2, take an embodiment of the aforesaid preferred as an example now, explain its process and principle of work, specifically as follows:
the utility model discloses an automatic manipulator of automatic transmission of product includes three major parts: the material clamping mechanism 3, the translation mechanism 2 and the lifting mechanism 4, wherein the material clamping mechanism 3 mainly comprises a vacuum sucker connected with vacuum equipment through a pipeline, the translation mechanism 2 mainly comprises an upper guide rail 21, a lower guide rail 23, a sliding block 24, a synchronous belt 28, a synchronous belt meshing block 26, a servo motor 25 and a pulley 27, the lifting mechanism 4 mainly comprises a bottom plate 1, a positioning pin 41, a stepping motor 45, a movable guide sleeve 42, a top plate 43, a supporting plate 44, a coupler 46, an eccentric wheel 49, an eccentric wheel limiting block 410, a transmission shaft 47, a transmission shaft limiting block 48 and an air cylinder 411, wherein the bottom plate 1 is fixed on a working platform, the positioning pin 41 is embedded into a designated hole position of the bottom plate 1, the movable guide sleeve 42 is in interference fit with the positioning pin 41, the top plate 43 is in clearance fit with the movable guide sleeve 42 and can slide up and, the stepping motor 45 is connected with a transmission shaft 47 through a coupler 46, the transmission shaft 47 penetrates through a transmission shaft limiting block 48 arranged on the bottom plate 1, an eccentric wheel 49 is connected with the transmission shaft 47 through a key slot, the eccentric wheel 49 is matched with an eccentric wheel 49 hole of an eccentric wheel limiting block 410 arranged on the lower surface of the top plate 43, an air cylinder 411 is fixed above the bottom plate 1, the air cylinder 411 can provide thrust when the top plate 43 ascends, and the air cylinder 411 plays a role of buffering when the top plate descends. When the stepping motor 45 operates, the transmission shaft 47 starts to rotate through the linkage of the coupler 46, and drives the eccentric wheel 49 to rotate, under the limiting action of the eccentric wheel limiting block 410, the top plate 43 fixedly connected with the eccentric wheel limiting block 410 is further pushed to ascend and descend, and the top plate 43 ascends and descends to drive a product on the vacuum chuck to ascend and descend, so that the effect of automatically ascending and descending the product is achieved.
When the product is automatically transferred and processed, the vacuum sucker is horizontally moved to a feeding area through the horizontal moving mechanism 2, then the vacuum sucker descends through the lifting action of the lifting mechanism 4, the air pressure of the vacuum sucker is zero at the moment, the first vacuum sucker 31 is automatically fed through the vibrating disc, the first vacuum sucker 31 is contacted with a blank material, at the moment, negative air pressure is generated in the sucker through the vacuum equipment, the first vacuum sucker 31 sucks a blank material, the blank material is taken through the first vacuum sucker 31 under the action of the lifting mechanism 4 and ascends, then the first vacuum sucker 31 is horizontally moved to a first mold under the action of the horizontal moving mechanism 2, the first vacuum sucker 31 descends into the mold and is stably inflated into the first vacuum sucker 31 through the vacuum equipment, the air pressure in the first vacuum sucker 31 is converted from the negative air pressure to zero air pressure or lower positive air pressure, the blank material on the first vacuum sucker 31 falls off, the first vacuum sucker 31 ascends after the material falls off, at the moment, a punch presses, the first vacuum chuck 31 is translated again to return to the feeding area under the action of the translation mechanism 2, after punching is completed, the first vacuum chuck 31 descends to absorb blank under the action of the lifting mechanism 4, the second vacuum chuck 32 descends to absorb products, ascends after material taking is completed, and then under the action of the translation mechanism 2, the first vacuum chuck 31 continues to convey the blank to the first die, the second vacuum chuck 32 conveys the products forward to a station, and the process is repeated, so that automatic transfer of the products between the punching machines is realized.
The automatic manipulator for automatically transferring products of the utility model has the advantages that the upper guide rail of the translation mechanism is provided with the material clamping mechanisms with at least two downward gripping parts, the spacing distance between the material clamping mechanisms is equal to the translation distance of the upper guide rail, and the workpieces on each station are alternately gripped through the matching action of transverse reciprocating movement, so that the automatic transferring operation of automatic material taking and feeding of the workpieces between the processes is realized, and the production efficiency is improved; furthermore, the lifting mechanism is arranged between the translation mechanism and the bottom plate, so that the automatic ascending and descending functions of the workpiece during grabbing are realized, the workpiece is grabbed more smoothly, and the situations of scraping, blocking and the like are prevented; through setting up the cylinder in bottom plate top, the output of cylinder supports the lower surface of roof, and the cylinder can provide thrust when the roof rises, and the cylinder plays the cushioning effect when descending, ensures that the material clamping mechanism steadily descends, improves the smoothness degree that vertical lift removed.
The above description is only exemplary of the present invention, and is not intended to limit the scope of the present invention. Any person skilled in the art should also realize that such equivalent changes and modifications can be made without departing from the spirit and principles of the present invention.

Claims (7)

1. An automatic manipulator for automatically transferring products is characterized by comprising a bottom plate, a translation mechanism and a material clamping mechanism, wherein the bottom plate is fixed on a working platform, the translation mechanism comprises an upper guide rail and a driving device, the driving device is fixedly connected with the upper guide rail and drives the upper guide rail to horizontally reciprocate, and the translation mechanism is arranged on the bottom plate; the at least two material clamping mechanisms are arranged on one side of the upper guide rail, and the grabbing parts of the material clamping mechanisms are arranged downwards; and the spacing distance between the adjacent material clamping mechanisms is equal to the translation distance of the upper guide rail.
2. An automatic product transfer robot as recited in claim 1, wherein the translation mechanism comprises a lower rail disposed below and parallel to the upper rail, the lower rail disposed on the base plate, the upper rail and the lower rail being slidably coupled via a slider fixed below the upper rail.
3. An automatic manipulator for automatically transferring products according to claim 2, wherein the driving means comprises a servo motor, a timing belt engaging block, a timing belt and a pulley, the timing belt is respectively hung on the output end of the servo motor and the pulley, one end of the timing belt engaging block clamps the timing belt, and the other end of the timing belt engaging block is fixed on the upper guide rail.
4. An automatic robot for the automatic transfer of products according to claim 3, wherein said gripping mechanism is a vacuum chuck connected to a vacuum device through a pipe.
5. An automatic manipulator for automatically transferring products according to claim 4, wherein a lifting mechanism is arranged between the translation mechanism and the bottom plate, the lifting mechanism comprises a top plate and a plurality of positioning pins inserted on the bottom plate, movable guide sleeves are fixed on the positioning pins, the top plate is movably arranged on the movable guide sleeves, and a plurality of supporting plates are fixed on the top plate; the pulley, the servo motor and the lower guide rail of the driving device are respectively fixed on the supporting plate; bottom plate one end is provided with step motor, step motor links to each other with the transmission shaft via the shaft coupling, the transmission shaft passes the setting and is in transmission shaft stopper on the bottom plate, be provided with the eccentric wheel on the transmission shaft, the eccentric wheel sets up with the eccentric wheel hole cooperation that sets up the eccentric wheel stopper of roof lower surface.
6. An automatic manipulator for automatically transferring products according to claim 5, wherein at least two sets of positioning pins are provided at two ends of the bottom plate; each set contains at least two of the locating pins.
7. An automatic robot for the automatic transfer of products according to claim 6, wherein a cylinder is provided above said bottom plate, and the output end of said cylinder abuts against the lower surface of said top plate.
CN201921471909.XU 2019-09-05 2019-09-05 Automatic manipulator for automatically transferring products Active CN210498042U (en)

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Application Number Priority Date Filing Date Title
CN201921471909.XU CN210498042U (en) 2019-09-05 2019-09-05 Automatic manipulator for automatically transferring products

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Application Number Priority Date Filing Date Title
CN201921471909.XU CN210498042U (en) 2019-09-05 2019-09-05 Automatic manipulator for automatically transferring products

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112122482A (en) * 2020-09-09 2020-12-25 苏州青林自动化科技有限公司 High-speed multi-station shuttle hand device matched with heavy press

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112122482A (en) * 2020-09-09 2020-12-25 苏州青林自动化科技有限公司 High-speed multi-station shuttle hand device matched with heavy press

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GR01 Patent grant
GR01 Patent grant
CP01 Change in the name or title of a patent holder

Address after: No. 101, No. 4 Baigong'ao Industrial Zone, Qiankeng New Village, Qiankeng Community, Fucheng Street, Longhua District, Shenzhen City, Guangdong Province, 518110

Patentee after: Guotai Daming Precision Technology Group Co.,Ltd.

Address before: No. 101, No. 4 Baigong'ao Industrial Zone, Qiankeng New Village, Qiankeng Community, Fucheng Street, Longhua District, Shenzhen City, Guangdong Province, 518110

Patentee before: CATHAY TAT MING PRECISION METAL PRODUCTS (SHENZHEN) Co.,Ltd.

CP01 Change in the name or title of a patent holder