CN210497291U - Belt buckle vision automatic sorting production line - Google Patents
Belt buckle vision automatic sorting production line Download PDFInfo
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- CN210497291U CN210497291U CN201920992683.1U CN201920992683U CN210497291U CN 210497291 U CN210497291 U CN 210497291U CN 201920992683 U CN201920992683 U CN 201920992683U CN 210497291 U CN210497291 U CN 210497291U
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- belt
- pad pasting
- finished product
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- conveyer belt
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 229920006280 packaging film Polymers 0.000 claims description 24
- 239000012785 packaging film Substances 0.000 claims description 24
- 230000007246 mechanism Effects 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- 208000003464 asthenopia Diseases 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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Abstract
The utility model discloses a belt buckle vision automatic sorting production line, which comprises a feeding conveyor belt, a vision sorting device, a film pasting conveyor belt, a film pasting device, a finished product clamping device and a finished product conveyor belt, wherein the vision sorting device is arranged at one end of the feeding conveyor belt, the vision sorting device is used for identifying the belt buckle on the feeding conveyor belt and clamping the products with the same style into the film pasting conveyor belt, the film pasting device for pasting the belt buckle is arranged on the film pasting conveyor belt, the finished product clamping device is arranged at one end of the film pasting conveyor belt far away from the vision sorting device, the finished product clamping device is used for clamping the belt buckle on the film pasting conveyor belt to one end of the finished product conveyor belt, the utility model discloses a complete production line is arranged for sorting and pasting the belt buckle with different styles, thereby replacing manpower, improving the working efficiency and adapting to the production of large-batch belt buckles, and the condition that the product production is in problem caused by manual operation can be reduced, and the product quality is ensured.
Description
Technical Field
The utility model relates to a production line field, concretely relates to belt buckle vision automatic sorting production line.
Background
After the existing belt fastener is produced, because of the reason that the surface gloss and the electroplated layer need to be protected, a film needs to be pasted on the surface of the belt fastener before boxing and delivery, but because different types of belt fasteners are mixed together in the production process, the belt fasteners in different types need to be selected before packaging, and then the film pasting work is carried out.
However, the sorting and film sticking of the existing belt buckle are finished manually, so that the belt buckle is not too high in working efficiency and is not suitable for large-batch product production, and meanwhile, the belt buckle has the great disadvantage that after long-time sorting work, visual fatigue is easily caused by workers, belt buckles of different products are often confused and stuck with films, so that the products received by customers are not qualified, and the company reputation is influenced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to prior art's weak point, provide a belt buckle vision automatic sorting produces the line to reach the purpose that reduces the work error, improve work efficiency.
The utility model adopts the technical proposal that: the utility model provides a belt buckle vision automatic sorting production line, gets device and finished product conveyer belt including feeding conveyer belt, vision sorting device, pad pasting conveyer belt, pad pasting device, finished product clamp, the one end at the feeding conveyer belt is installed to the vision sorting device, the vision sorting device is arranged in discerning the belt buckle on the feeding conveyer belt and gets the pad pasting conveyer belt with the product clamp of same pattern, installs the pad pasting device that is used for the belt buckle pad pasting on the pad pasting conveyer belt, the one end that the vision sorting device was kept away from to the pad pasting conveyer belt is installed the finished product clamp and is got the device, the finished product clamp is got the belt buckle clamp on the device is used for getting the finished product conveyer belt on the pad.
Furthermore, pad pasting system is constituteed to pad pasting conveyer belt, pad pasting device, finished product clamp and get device and finished product conveyer belt, the pad pasting system be two just two pad pasting systems are the one end at the feeding conveyer belt of certain angle symmetry installation, vision sorting device installs between two pad pasting systems.
Further, vision sorting device includes that the quadbit presss from both sides and gets device, CCD camera and CCD light source frame, CCD light source frame installs on the feeding conveyer belt, the CCD camera passes through the support frame to be installed directly over CCD light source frame, the quadbit is pressed from both sides and is got the device and include quadbit mechanical clamping jaw, and quadbit mechanical clamping jaw can snatch four belt buckles, quadbit mechanical clamping jaw can rotate between CCD light source frame top and finished product conveyer belt.
Further, the pad pasting conveyer belt is installed on supporting the desktop, evenly be equipped with the product groove that is used for placing the belt clamp on the pad pasting conveyer belt, the product groove is equipped with the removal clearance each other and every row of product groove is equipped with two.
Further, the film sticking device comprises a rotating roller, a fixing frame and a cutting mechanism, the rotating roller is installed at one end of the fixing frame, the cutting mechanism used for cutting the packaging film is installed inside the other end of the fixing frame, and the packaging film is arranged on the rotating roller.
Further, cutting mechanism includes the stopper, installs cutting blade on the stopper, is used for driving the first cylinder of blade cutting and installs the second cylinder that is used for driving the stopper and reciprocates at the stopper up end, the stopper bottom evenly is equipped with four arched cambered surfaces, and is equipped with the clearance that can supply the blade cutting between every cambered surface, the cambered surface is corresponding with belt buckle upper end cambered surface.
Further, the finished product clamp is got the device and is included fixed plate, rodless cylinder, revolving cylinder and pneumatic clamping jaw, rodless cylinder installs on the fixed plate, revolving cylinder installs on rodless cylinder's slip table and accessible slip table slides on rodless cylinder, pneumatic clamping jaw is installed on revolving cylinder, and pneumatic clamping jaw includes that the mounted position of two clamping jaws and two clamping jaws is corresponding with the belt buckle of pad pasting conveyer belt.
Furthermore, the feeding conveyor belt, the visual sorting device, the film pasting conveyor belt, the film pasting device, the finished product clamping device and the finished product conveyor belt are all electrically connected with the programmable controller.
The utility model has the advantages that: through setting up a complete production line for the belt clamp letter sorting and the pad pasting of different patterns to this replaces artifically, improves work efficiency, adapts to large batch belt clamp production, and reducible condition that leads to product production to go wrong by manual operation guarantees product quality.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a schematic structural view of another view angle of the present invention;
FIG. 3 is a schematic structural view of the vision sorting apparatus of the present invention;
fig. 4 is a schematic structural view of the four-position mechanical clamping jaw of the present invention;
FIG. 5 is a schematic structural view of the film pasting conveyor belt and the film pasting device of the present invention;
FIG. 6 is a schematic structural view of a product trough of a film-coated conveyor belt according to the present invention;
fig. 7 is a front view of the film sticking device of the present invention;
fig. 8 is a schematic structural view of the finished product gripping device of the present invention;
fig. 9 is a schematic structural view of the belt buckle of the present invention.
The device comprises a feeding conveyor belt, a visual sorting device, a film pasting conveyor belt, a film pasting device, a finished product clamping device, a finished product conveyor belt, a belt buckle, a supporting table, a four-position clamping device, a 22, a CCD camera, a 23, a CCD light source frame, a 211, a four-position mechanical clamping jaw, a 31, a product groove, a 41, a rotating roller, a 42, a fixing frame, a 43, a cutting mechanism, a 431, a limiting block, a 432, a blade, a 51, a rodless cylinder, a 511, a sliding table, a 52, a rotating cylinder, a 53, a pneumatic clamping jaw, a 54 and a fixing plate.
Detailed Description
The present invention will be further explained with reference to the embodiments of the drawings.
Referring to fig. 1-2, a belt buckle vision automatic sorting production line comprises a feeding conveyor belt 1, a vision sorting device 2, a film pasting conveyor belt 3, a film pasting device 4, a finished product clamping device 5 and a finished product conveyor belt 6, wherein the vision sorting device 2 is installed at one end of the feeding conveyor belt 1, the vision sorting device 2 is used for identifying belt buckles on the feeding conveyor belt 1 and clamping products with the same style to the film pasting conveyor belt 3, the film pasting conveyor belt 3 is provided with the film pasting device 4 for pasting the belt buckles, the end, far away from the vision sorting device 2, of the film pasting conveyor belt 3 is provided with the finished product clamping device 5, and the finished product clamping device 5 is used for clamping the belt buckles on the film pasting conveyor belt 3 to the finished product conveyor belt 6.
Wherein, pad pasting conveyer belt 3, pad pasting device 4, finished product are got device 5 and finished product conveyer belt 6 and are constituteed the pad pasting system, the pad pasting system is equipped with two just two pad pasting systems are the one end at feeding conveyer belt 1 of certain angle symmetry installation, vision sorting device 2 is installed between two pad pasting systems, and vision sorting device 2 can discern belt clamp 7, then presss from both sides respectively with the belt clamp 7 of different patterns and gets on different pad pasting conveyer belts 3, in the embodiment of this application, preferably is equipped with two pad pasting systems for the pad pasting of the belt clamp 7 of two kinds of different patterns.
Referring to fig. 3 and 4, the visual sorting device 2 includes a four-position clamping device 21, a CCD camera 22 and a CCD light source frame 23, the CCD light source frame is mounted on the feeding conveyor belt 1, the CCD camera 22 is mounted right above the CCD light source frame 23 through a support frame, the four-position clamping device 21 includes a four-position mechanical clamping jaw 211, the four-position mechanical clamping jaw 211 can clamp four belt fasteners, the four-position mechanical clamping jaw 211 can rotate above the CCD light source frame 23 and between the finished product conveyor belts 6, the feeding conveyor belt 1 conveys the assembled belt fasteners 7 of different styles into the CCD light source frame 23, the CCD camera 22 performs an identification function to analyze the belt fasteners 7 of different styles, the four-position mechanical clamping jaw 211 can clamp the four belt fasteners 7 of the same style into the product slot 31 of the film pasting conveyor belt 4, the product slot 31 corresponds to the clamping jaw position of the four-position mechanical clamping jaw 211, the belt buckle 7 can be accurately placed into the product groove 31 by the four-position mechanical clamping jaw 211; after the clamping of one belt buckle 7 is completed, the four-position mechanical clamping claw 211 moves back to the CCD light source frame 23 to clamp another belt buckle 7, and then the belt buckle 7 is placed in the film sticking transmission belt 3 of another film sticking system, so that the belt buckles 7 of different styles are sorted out and respectively stuck with films, and the film sticking is not mixed together, thereby affecting the product quality.
Referring to fig. 5 and 6, the film sticking conveyor belt 3 is installed on the surface of the support table 8, the product grooves 31 for placing the belt fasteners are uniformly formed in the film sticking conveyor belt 3, a moving gap is formed between the product grooves 31, two product grooves 31 are formed in each row, each product groove 31 is a square groove, the belt fasteners 7 can be fixed in the product grooves, the phenomenon that the belt fasteners fall out or change positions in the conveying process to affect the following working steps is avoided, the gap between the product grooves 31 can be cut along the gap when the blade 432 cuts the packaging film, the blade 432 cannot cut the product grooves 31, and the cutting work is guaranteed to be normally completed.
Referring to fig. 5 and 7, the film sticking device 4 includes a rotating roller 41, a fixing frame 42 and a cutting mechanism 43, the rotating roller 41 is installed at one end of the fixing frame 42, the cutting mechanism 43 for cutting the packaging film is installed inside the other end of the fixing frame 42, two packaging films are arranged on the rotating roller 41, one packaging film is arranged at the upper end of the fixing frame 42 and used for installing the packaging film, two packaging films are installed on the rotating roller 41 above the fixing frame, the two packaging films respectively correspond to a row of belt buckles 7 on the film sticking conveyor belt 3, and the other installation position is close to the upper side of the film sticking conveyor belt 3 and enables the packaging film to be in contact with the belt buckles 7 on the film sticking conveyor belt 3.
The cutting mechanism 43 comprises a limiting block 431, a cutting blade 432 installed on the limiting block 431, a first air cylinder used for driving the cutting blade 432 to cut and a second air cylinder installed on the upper end face of the limiting block 431 and used for driving the limiting block 431 to move up and down, four arched cambered surfaces are evenly arranged at the bottom of the limiting block 431, a gap for the cutting blade 432 to cut is formed between every two cambered surfaces, the cambered surfaces correspond to the cambered surfaces at the upper end of the belt buckle, the limiting block 431 is driven to move down through the second air cylinder, the belt buckle 7 is pressed down, the packaging film is attached to the belt buckle 7 tightly, and then the blade 432 is driven through the first air cylinder to move along the limiting block 431 and the gap of the product groove 31 so as to cut the packaging film.
Referring to fig. 8, the finished product clamping device 5 includes a fixing plate 54, a rodless cylinder 51, a rotary cylinder 52 and a pneumatic clamping jaw 53, the rodless cylinder 51 is installed on the fixing plate 54, the rotary cylinder 52 is installed on a sliding table 511 of the rodless cylinder 51 and can slide on the rodless cylinder 51 through the sliding table 511, the pneumatic clamping jaw 53 is installed on the rotary cylinder 52, the pneumatic clamping jaw 53 includes two clamping jaws, the installation positions of the two clamping jaws correspond to the belt fastener of the film pasting conveyor belt 3, the pneumatic clamping jaw 53 can move between the film pasting conveyor belt 3 and the finished product conveyor belt 6 through the sliding table 511, and the clamping angle of the pneumatic clamping jaw 53 is changed through the rotary cylinder 52, so that the belt fastener 7 on the film pasting conveyor belt 3 can be clamped to the finished product conveyor belt 6.
The specific implementation process comprises the following steps: after the belt buckles 7 of two different styles are manually placed in order (4 belt buckles in each row are the same, the front belt buckle and the rear belt buckle are different in style), the belt buckles 7 are conveyed to the inside of the CCD light source frame 23 from the feeding conveyor belt 1, then the CCD camera 22 automatically identifies the belt buckles 7 in the CCD light source frame 23, image information of the belt buckles is sent to the programmable controller, then the programmable controller compares the images with a product style template in the system, so that the belt buckles 7 of different styles are identified, then the programmable controller controls the four-position mechanical clamping jaw 211 to move to the CCD light source frame 23, then the four-position mechanical clamping jaw 7 is sequentially clamped, after clamping is completed, the four-position mechanical clamping jaw 211 moves to the upper side of the film sticking 3, and the belt buckles 7 are placed in the product conveying belt 31.
The film sticking transmission belt 3 can move the belt buckle 7 towards the film sticking device 4, when the film sticking transmission belt passes through the rotary roller 41 at the lowest position, the upper end face of the belt buckle 7 can be contacted with the packaging film on the rotary roller 41, the packaging film is stuck to the upper end face of the belt buckle 7 through the viscosity of the packaging film, and meanwhile, the packaging film can be pulled by the belt buckle 7 in the moving process to be gradually covered on the belt buckle 7 at the back.
When the belt buckle 7 covered with the packaging film moves below the film sticking device 4, the programmable controller controls the second air cylinder to enable the limiting block 431 to move downwards and press the belt buckle 7, so that the packaging film is stuck on the end face of the belt buckle 7 and cannot fall out to influence the film sticking, the packaging film is fixed and prevented from being pulled to enable the packaging film on the belt buckle 7 to deviate in position during cutting, then the first air cylinder is started to enable the blade 432 to transversely cut along the gap, the packaging film is cut off, and the film sticking of the belt buckle 7 is completed, so that one packaging film corresponds to one belt buckle 7.
Then, stopper 431 up unclamps belt clamp 7, and pad pasting drive belt 3 continues to move, gets device 5 through the finished product at the rearmost end and presss from both sides belt clamp 7 and get finished product drive belt 6 on, then, transports belt clamp 7 to the packing position through finished product drive belt 6, then packs the vanning by the workman.
The aforesaid is the concrete working process of this application production line, can be used for the letter sorting and the pad pasting of different style belt clamp 7 through this production line, can this replace the manual work, raises the efficiency, is applicable to large batch product production, and can reduce a plurality of workman, practices thrift manufacturing cost, improves economic benefits, can reduce the visual fatigue problem that produces by the workman simultaneously, prevents to influence product quality because of misoperation.
The above is only the preferred embodiment of the present invention, the present invention is not limited to the above embodiment, there may be local minor structural modification in the implementation process, if it is right that various modifications or variations of the present invention do not depart from the spirit and scope of the present invention, and belong to the claims and the equivalent technical scope of the present invention, then the present invention is also intended to include these modifications and variations.
Claims (8)
1. The utility model provides a belt buckle vision automatic sorting production line which characterized in that: device and finished product conveyer belt are got to press from both sides including feeding conveyer belt, vision sorting device, pad pasting conveyer belt, pad pasting device, finished product, vision sorting device install the one end at the feeding conveyer belt, vision sorting device is arranged in discerning the belt clamp on the feeding conveyer belt and gets the pad pasting conveyer belt with the product clamp of the same pattern, installs the pad pasting device that is used for the belt clamp pad pasting on the pad pasting conveyer belt, the one end that the pad pasting conveyer belt kept away from vision sorting device is installed the finished product and is got the device, the finished product clamp is got the device and is used for getting the belt clamp on the pad pasting conveyer belt on the finished product conveyer belt and gets on the.
2. The belt buckle vision automatic sorting production line of claim 1, characterized in that: pad pasting conveyer belt, pad pasting device, finished product are got device and finished product conveyer belt and are constituteed the pad pasting system, the pad pasting system be equipped with two just two pad pasting systems are the one end at the feeding conveyer belt of certain angle symmetry installation, vision sorting device installs between two pad pasting systems.
3. The belt buckle vision automatic sorting production line of claim 2, characterized in that: the vision sorting device comprises a four-position clamping device, a CCD camera and a CCD light source frame, wherein the CCD light source frame is installed on a feeding conveying belt, the CCD camera is installed right above the CCD light source frame through a supporting frame, the four-position clamping device comprises a four-position mechanical clamping jaw, the four-position mechanical clamping jaw can grab four belt buckles, and the four-position mechanical clamping jaw can rotate between the CCD light source frame and a finished product conveying belt.
4. The belt buckle vision automatic sorting production line of claim 1, characterized in that: the pad pasting conveyer belt is installed on supporting the desktop, evenly be equipped with the product groove that is used for placing the belt clamp on the pad pasting conveyer belt, the product groove is equipped with the removal clearance each other and every row of product groove is equipped with two.
5. The belt buckle vision automatic sorting production line of claim 1, characterized in that: the film pasting device comprises a rotating roller, a fixing frame and a cutting mechanism, the rotating roller is installed at one end of the fixing frame, the cutting mechanism used for cutting the packaging film is installed inside the other end of the fixing frame, and the packaging film is arranged on the rotating roller.
6. The belt buckle vision automatic sorting production line of claim 5, characterized in that: cutting mechanism includes the stopper, installs cutting blade on the stopper, is used for driving the first cylinder of blade cutting and installs the second cylinder that is used for driving the stopper and reciprocates at the stopper up end, the stopper bottom evenly is equipped with four arched cambered surfaces, and is equipped with the clearance that can supply the blade cutting between every cambered surface, the cambered surface is corresponding with belt buckle upper end cambered surface.
7. The belt buckle vision automatic sorting production line of claim 1, characterized in that: finished product clamp is got the device and is included fixed plate, rodless cylinder, revolving cylinder and pneumatic clamping jaw, rodless cylinder installs on the fixed plate, revolving cylinder installs on rodless cylinder's slip table and accessible slip table slides on rodless cylinder, pneumatic clamping jaw is installed on revolving cylinder, and pneumatic clamping jaw includes that the mounted position of two clamping jaws and two clamping jaws is corresponding with the belt buckle of pad pasting conveyer belt.
8. The belt buckle vision automatic sorting production line of claim 1, characterized in that: the feeding conveyor belt, the vision sorting device, the film pasting conveyor belt, the film pasting device, the finished product clamping device and the finished product conveyor belt are all electrically connected with the programmable controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920992683.1U CN210497291U (en) | 2019-06-28 | 2019-06-28 | Belt buckle vision automatic sorting production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920992683.1U CN210497291U (en) | 2019-06-28 | 2019-06-28 | Belt buckle vision automatic sorting production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210497291U true CN210497291U (en) | 2020-05-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920992683.1U Expired - Fee Related CN210497291U (en) | 2019-06-28 | 2019-06-28 | Belt buckle vision automatic sorting production line |
Country Status (1)
| Country | Link |
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| CN (1) | CN210497291U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117507336A (en) * | 2023-12-11 | 2024-02-06 | 江苏富乐华半导体科技股份有限公司 | Automatic laminating equipment for double-row two sides |
-
2019
- 2019-06-28 CN CN201920992683.1U patent/CN210497291U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117507336A (en) * | 2023-12-11 | 2024-02-06 | 江苏富乐华半导体科技股份有限公司 | Automatic laminating equipment for double-row two sides |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200512 |