CN210496750U - Automatic crushing and sorting device for air conditioner heat exchanger - Google Patents
Automatic crushing and sorting device for air conditioner heat exchanger Download PDFInfo
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- CN210496750U CN210496750U CN201920409875.5U CN201920409875U CN210496750U CN 210496750 U CN210496750 U CN 210496750U CN 201920409875 U CN201920409875 U CN 201920409875U CN 210496750 U CN210496750 U CN 210496750U
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Abstract
The utility model discloses an air conditioner heat exchanger automatic crushing sorting unit, including vertical crusher, one side top of vertical crusher is connected with the first belt conveyor that inclines to the downside, vertical crusher's opposite side below is connected with discharging device, discharging device's bottom is provided with "Z" shape bucket conveyor that falls, bucket conveyor's opposite side bottom is provided with magnetic force sorting machine, the bottom both sides of magnetic force sorting machine are provided with first export and second export respectively, first collecting vessel has been placed to the bottom of first export, wind-force sorter has been placed to the bottom of second export, wind-force sorter's bottom is provided with the export. The utility model discloses only need 1 workman just can accomplish the process of material loading → breakage → magnetic separation → selection by winnowing → color sorting, can improve the equal work efficiency of people by a wide margin, reduce workman intensity of labour by a wide margin, and stopped the various dusts and the waste water pollution of manual disassembling in-process production, be worth using widely.
Description
Technical Field
The utility model relates to a broken sorting unit technical field especially relates to air conditioner heat exchanger automatic crushing sorting unit.
Background
With the development of the waste household appliance recycling industry, recycling of air conditioning condensers and evaporators (hereinafter, collectively referred to as heat exchangers) has been a bottleneck. All heat exchangers currently in need of treatment are made of copper tubes (50-60% by weight), aluminum sheets (40-50% by weight) and iron supports (less than 10% by weight). Because the aluminum sheet is too soft, copper and aluminum can not be completely separated by the traditional crushing treatment, at present, the domestic treatment industry mainly adopts manual disassembly or uses a roller tooth type aluminum foil stripping machine to perform separation operation. Meanwhile, the separation of copper, aluminum and iron mainly depends on manual operation.
The drawbacks of the current resolution sorting techniques are obvious, the throughput is low and at least 2 people are required per plant. (one person throws the material and receives alone the material and get rid of the aluminium foil hand work that the adhesion is on the copper pipe.) comparatively expends manpower, and simultaneously, the operation site environment is abominable, and dust and greasy dirt scatter seriously, for this reason we have designed air conditioner heat exchanger automatic crushing sorting unit and have solved above problem.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the problem that the prior art has low processing capacity, consumes manpower well and the operation site environment is abominable, and dust and greasy dirt spread serious shortcoming, and the air conditioner heat exchanger automatic crushing sorting unit who provides.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an automatic crushing and sorting device of an air conditioner heat exchanger comprises a vertical crusher, wherein a first belt conveyor inclining downwards is connected above one side of the vertical crusher, a discharging device is connected below the other side of the vertical crusher, an inverted Z-shaped bucket conveyor is arranged at the bottom of the discharging device, a magnetic sorting machine is arranged at the bottom of the other side of the bucket conveyor, a first outlet and a second outlet are respectively arranged at two sides of the bottom of the magnetic sorting machine, a first collecting barrel is arranged at the bottom of the first outlet, a wind power sorting machine is arranged at the bottom of the second outlet, an outlet is arranged at the bottom of the wind power sorting machine, a second belt conveyor inclining upwards is arranged at the bottom of the outlet, a photoelectric sorting machine is arranged below the other side of the second belt conveyor, and one end of the photoelectric sorting machine is connected with compressed air equipment, photoelectric type sorter keeps away from one side both ends of second belt conveyor and sets up third export and fourth export respectively, the second collecting vessel has all been placed to the bottom of third export and fourth export, discharging device all is provided with the discharge port, two with wind-force sorter's top the other end of discharge port all is connected with first dust collector and second dust collector, first dust collector and second dust collector all include whirlwind branch dirt machine and dust shaker, the bottom that whirlwind divides dirt machine and dust shaker all is provided with the collecting box.
Preferably, the vertical crusher is internally provided with a comb-shaped granularity adjusting ring.
Preferably, a feed inlet is arranged on one side of the top of the photoelectric sorting machine, and the feed inlet is arranged vertically below the top side of the second belt conveyor.
Preferably, a first atmosphere dispenser is connected to the top of the dust remover of the first dust removing device, a Z-shaped conveying pipe is connected to one side of the top of the dust remover of the second dust removing device, and a second atmosphere dispenser is connected to the other side of the Z-shaped conveying pipe.
Preferably, the air classifier is provided with light aluminum sheets.
Preferably, an iron material is filled in the first collecting barrel at the bottom of the first outlet, and copper materials and aluminum materials are respectively placed in the second collecting barrels at the bottoms of the third outlet and the fourth outlet.
Preferably, a pipeline is connected between the top of each cyclone dust separator and the lower part of each dust remover.
Compared with the prior art, the beneficial effects of the utility model are that:
1. vertical crusher with comb shape granularity control ring can thoroughly crush heat exchanger, can guarantee not to produce the condition appearance that the aluminium foil wrapped up the copper pipe piece, can control the precision of follow-up sorting below 10mm with broken thing granularity simultaneously.
2. The wind power separator can separate light aluminum sheets, dust and heavy copper aluminum particles by wind power during operation.
3. The photoelectric color selector can separate yellow, orange and dark red copper and silver, white and gray aluminum by sorting different color substances during operation.
The utility model discloses only need 1 workman just can accomplish the material loading → breakage → magnetic separation → selection by winnowing
The process of color sorting can greatly improve the per capita work efficiency, greatly reduce the labor intensity of workers, avoid various dust and wastewater pollution generated in the manual disassembling process, and is worth popularizing and using.
Drawings
Fig. 1 is a structural flow chart of the automatic crushing and sorting device of the air conditioner heat exchanger provided by the utility model.
In the figure: the device comprises a vertical crusher 1, a first belt conveyor 2, a bucket conveyor 3, a magnetic sorting machine 4, a wind power sorting machine 5, a second belt conveyor 6, a photoelectric sorting machine 7, a compressed air device 8, a cyclone dust separating machine 9, a dust remover 10 and a discharging device 11.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1, the automatic crushing and sorting device of the air conditioner heat exchanger comprises a vertical crusher 1, a first belt conveyor 2 inclining downwards is connected above one side of the vertical crusher 1, a discharging device 11 is connected below the other side of the vertical crusher 1, an inverted Z-shaped bucket conveyor 3 is arranged at the bottom of the discharging device 11, a magnetic sorting machine 4 is arranged at the bottom of the other side of the bucket conveyor 3, a first outlet and a second outlet are respectively arranged at two sides of the bottom of the magnetic sorting machine 4, a first collecting bucket is arranged at the bottom of the first outlet, a wind power sorting machine 5 is arranged at the bottom of the second outlet, an outlet is arranged at the bottom of the wind power sorting machine, a second belt conveyor 6 inclining upwards is arranged at the bottom of the outlet, a photoelectric sorting machine 7 is arranged below the other side of the second belt conveyor 6, one end of the photoelectric sorting machine 7 is connected with a compressed air device 8, the two ends of one side of the photoelectric sorting machine 7, which is far away from the second belt conveyor 6, are respectively provided with a third outlet and a fourth outlet, the bottoms of the third outlet and the fourth outlet are respectively provided with a second collecting barrel, the tops of the discharging device 11 and the wind power sorting machine 5 are respectively provided with a discharge port, the other ends of the two discharge ports are respectively connected with a first dust removal device and a second dust removal device, the first dust removal device and the second dust removal device respectively comprise a cyclone dust separator 9 and a dust remover 10, the bottoms of the cyclone dust separator 9 and the dust remover 10 are respectively provided with a collecting box, the vertical crusher 1 is internally provided with a comb-shaped granularity adjusting ring, one side of the top of the photoelectric sorting machine 7 is provided with a feed inlet, the feed inlet is arranged vertically below the top side of the second belt conveyor 6, the top of the dust remover 10 of the first dust removal device is connected with a first atmosphere opener, one side of the top of the dust remover 10 of the second dust removal device, the other side of "Z" shape conveying pipe is connected with second atmosphere dispenser, installs light aluminium thin slice in the wind-force sorter 5, is equipped with the iron material in the first collecting vessel of first export bottom, has placed copper product matter and aluminium material in the second collecting vessel of the bottom of third export and fourth export respectively, all is connected with the pipeline between the below of the top of two whirlwind dust separating machine 9 and two dust shaker 10.
Example one
The automatic crushing and sorting device for the air conditioner heat exchanger comprises the following steps:
s1: the heat exchanger is put into the first belt conveyor 2 by a worker.
S2: the heat exchanger is crushed by a vertical crusher 1 with comb-shaped grain size adjusting rings.
S3: the iron is recovered by a magnetic classifier 4.
S4: recovering and separating the light aluminum flakes and the dust in the crushed materials by an air separator 5;
s5: copper and aluminum are recovered and separated by a photoelectric separator 7.
In operation, the following effects are achieved: with a minimum configured throughput of 1 ton/hour, an average of 430 heat exchangers per hour can be processed, which is more than 8 times the capacity of existing stand-alone equipment. The separated copper, aluminum and iron can be about 500kg, 440kg and 55kg respectively, and the added value is increased by more than 10%. The average daily expense of labor cost, electric charge, maintenance cost and replacement cost of spare parts can be controlled below 300 Yuan, meanwhile, the automatic equipment does not need to be operated by multiple persons, the whole line plan operator only needs 1.5 persons to charge 1, the forklift unloads 0.25 and the machine maintenance of 0.25. The processing capacity is 1 ton/h-3 ton/h, compared with the existing processing mode, the capacity per hour is improved by more than 10 times to the maximum extent; the process of feeding → crushing → magnetic separation → winnowing → color separation can be completed by only 1 worker, the storage bin needs to be replaced manually after the iron, copper and aluminum of the blanking frame is fully loaded, and the station can be arranged on a double post and can also be automatically transformed by using a position sensor and an AGV trolley to achieve the aim of single operation in the whole process;
the device can greatly improve the per capita work efficiency, greatly reduce the labor intensity of workers, greatly improve the treatment yield, is different from various treatment devices in the current market, and fundamentally takes automatic treatment as a main part, thereby avoiding various dust and wastewater pollution generated in the manual disassembly process. All dust generated in the treatment process is collected and treated by a dust removal system. And no sewage is produced. The noise generated in the process of crushing the radiator can be controlled within the range of about 85dB of the crusher within 3m, and the noise outside the factory, which is generated by the crusher chamber without a playback room, can be controlled to be about 60 dB.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (7)
1. The automatic crushing and sorting device of the air conditioner heat exchanger comprises a vertical crusher (1) and is characterized in that a first belt conveyor (2) inclining downwards is connected above one side of the vertical crusher (1), a discharging device (11) is connected below the other side of the vertical crusher (1), an inverted Z-shaped bucket conveyor (3) is arranged at the bottom of the discharging device (11), a magnetic sorting machine (4) is arranged at the bottom of the other side of the bucket conveyor (3), a first outlet and a second outlet are respectively arranged on two sides of the bottom of the magnetic sorting machine (4), a first collecting bucket is placed at the bottom of the first outlet, a wind power sorting machine (5) is placed at the bottom of the second outlet, an outlet is arranged at the bottom of the wind power sorting machine, and a second belt conveyor (6) inclining upwards is arranged at the bottom of the outlet, the opposite side below of second belt conveyor (6) is provided with photoelectric type sorter (7), photoelectric type sorter (7) one end is connected with compressed air equipment (8), one side both ends that second belt conveyor (6) were kept away from in photoelectric type sorter (7) set up third export and fourth export respectively, the second collecting vessel has all been placed to the bottom of third export and fourth export, discharging device (11) all are provided with the discharge port, two with the top of wind-force sorter (5) the other end of discharge port all is connected with first dust collector and second dust collector, first dust collector and second dust collector all include whirlwind and divide dirt machine (9) and dust shaker (10), the bottom that whirlwind divides dirt machine (9) and dust shaker (10) all is provided with the collecting box.
2. The air conditioning heat exchanger auto crash sorting apparatus of claim 1, wherein the vertical crusher (1) is provided with a comb-shaped grain size adjusting ring inside.
3. An air conditioning heat exchanger auto crash sorting apparatus according to claim 1, wherein a top side of the photoelectric type sorter (7) is provided with a feed inlet disposed vertically below a top side of the second belt conveyor (6).
4. The air conditioning heat exchanger automatic crushing and sorting device according to claim 1, wherein a first atmosphere dispenser is connected to a top of the dust collector (10) of the first dust removing device, a Z-shaped transfer pipe is connected to one side of a top of the dust collector (10) of the second dust removing device, and a second atmosphere dispenser is connected to the other side of the Z-shaped transfer pipe.
5. An air conditioning heat exchanger auto crash sorting apparatus according to claim 1, wherein a light aluminum thin plate is installed in the air separator (5).
6. An automatic crushing and sorting device for an air conditioning heat exchanger according to claim 1, wherein a first collecting barrel at the bottom of the first outlet is filled with an iron material, and a second collecting barrel at the bottom of the third outlet and the fourth outlet is filled with a copper material and an aluminum material, respectively.
7. The automatic crushing and sorting device of the air conditioning heat exchanger according to claim 1, wherein a pipe is connected between the top of the two cyclone dust collectors (9) and the lower of the two dust collectors (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920409875.5U CN210496750U (en) | 2019-03-28 | 2019-03-28 | Automatic crushing and sorting device for air conditioner heat exchanger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920409875.5U CN210496750U (en) | 2019-03-28 | 2019-03-28 | Automatic crushing and sorting device for air conditioner heat exchanger |
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| Publication Number | Publication Date |
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| CN210496750U true CN210496750U (en) | 2020-05-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920409875.5U Active CN210496750U (en) | 2019-03-28 | 2019-03-28 | Automatic crushing and sorting device for air conditioner heat exchanger |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109847908A (en) * | 2019-03-28 | 2019-06-07 | 上海拜恩机械制造有限公司 | Heat exchanger of air condition automatic pulverizing sorting process |
| CN112657632A (en) * | 2020-12-28 | 2021-04-16 | 滁州卷烟材料厂 | Aluminum foil paper scrap recycling equipment |
-
2019
- 2019-03-28 CN CN201920409875.5U patent/CN210496750U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109847908A (en) * | 2019-03-28 | 2019-06-07 | 上海拜恩机械制造有限公司 | Heat exchanger of air condition automatic pulverizing sorting process |
| CN112657632A (en) * | 2020-12-28 | 2021-04-16 | 滁州卷烟材料厂 | Aluminum foil paper scrap recycling equipment |
| CN112657632B (en) * | 2020-12-28 | 2022-03-11 | 滁州卷烟材料厂 | Aluminum foil paper scrap recycling equipment |
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