CN210480032U - Automatic cleaning device of tray - Google Patents
Automatic cleaning device of tray Download PDFInfo
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- CN210480032U CN210480032U CN201920414339.4U CN201920414339U CN210480032U CN 210480032 U CN210480032 U CN 210480032U CN 201920414339 U CN201920414339 U CN 201920414339U CN 210480032 U CN210480032 U CN 210480032U
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- brush
- tray
- supporting beam
- shaft
- chain conveyor
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Abstract
The utility model discloses an automatic cleaning device of tray, include: the support is provided with a support platform, a chain conveyor is arranged on the support platform, and two conveying tracks of the chain conveyor are provided with chains; an ash receiving box is arranged on the supporting platform; the cleaning mechanism comprises a first supporting beam, a second supporting beam, a shaft, a motor I and a brush, wherein the first supporting beam and the second supporting beam are respectively arranged on two sides of two conveying tracks of the chain conveyor, and the connecting line of the first supporting beam and the second supporting beam is perpendicular to the conveying tracks; two ends of the shaft are respectively arranged on the first supporting beam and the second supporting beam through bearings, and the end part of the shaft is connected with an output shaft of the motor I; the brush comprises a cylindrical fixed seat and a brush layer arranged on the outer wall of the cylindrical fixed seat, the cylindrical fixed seat is arranged on the shaft, so that the brush is arranged above the bracket, and the distance between the brush and the supporting platform is less than or equal to the thickness of the tray to be cleaned; the ash receiving box is positioned below the hairbrush.
Description
Technical Field
The utility model belongs to the technical field of the cigarette material tray cleans, concretely relates to automatic cleaning device of tray.
Background
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and is not necessarily to be taken as an acknowledgement or any form of suggestion that this information constitutes prior art that is already known to a person skilled in the art.
The turnover carrier of the cigarette material in the logistics elevated warehouse is a tray. The tray is used as the most basic logistics appliance, is a carrier for converting static goods into dynamic goods, is a bearing tool which can be used in the processes of loading, unloading, carrying, warehousing and storage as well as transportation, and can be matched with a forklift for use, so that the loading, unloading and carrying efficiency can be greatly improved; the pallets are used for stacking the goods, so that the utilization rate of the warehouse can be greatly increased; the pallet is transported consistently, and the cost can be greatly reduced. In the recycling process of the empty tray, dust and sundries can not be scattered on the surface, so that cigarette materials are easily damaged when the empty tray is used again, and certain influence is caused on the product quality and the material consumption index.
As shown in fig. 1, for a conventional empty tray stacking and on-line cleaning system, point a in the drawing is a tray allocation position, point B in the drawing is a position for placing an empty tray in a production process, manual cleaning is performed at point C, and stacking and recovery of trays are achieved at point D. Therefore, to complete the processes of tray recovery, cleaning and stacking, four positions in the drawing are required to be respectively completed by a plurality of people, including manual cleaning of dust and sundries at the point C, the whole process is completely completed manually, the cleaning of a single tray can be completed in three minutes on average according to the workload of completing the warehouse return of 350 trays in 24 hours daily, so that the labor intensity is increased, a large amount of manpower and time are consumed, in addition, the sundries are scattered on the movement track of the tray in the conveying process of the tray, and the field environmental pollution is caused. Therefore, the design of the automatic tray cleaning and stacking device with high cleaning efficiency is a problem to be solved urgently.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem that exists among the prior art, the utility model aims at providing a tray cleaning device, the device can realize that the efficient dust is automatic to be cleaned, improves and cleans efficiency and quality, reduces intensity of labour, and maintains the site environment.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a pallet cleaning apparatus comprising:
the support is provided with a support platform, a chain conveyor is arranged on the support platform, and two conveying tracks of the chain conveyor are provided with chains; an ash receiving box is arranged on the supporting platform;
the cleaning mechanism comprises a first supporting beam, a second supporting beam, a shaft, a motor I and a brush, wherein the first supporting beam and the second supporting beam are respectively arranged on two sides of two conveying tracks of the chain conveyor, and the connecting line of the first supporting beam and the second supporting beam is perpendicular to the conveying tracks;
two ends of the shaft are respectively arranged on the first supporting beam and the second supporting beam through bearings, and the end part of the shaft is connected with an output shaft of the motor I;
the brush comprises a cylindrical fixed seat and a brush layer arranged on the periphery of the cylindrical fixed seat, the cylindrical fixed seat is arranged on the shaft, so that the brush is arranged above the bracket, and the distance between the brush and the supporting platform is less than or equal to the thickness of the tray to be cleaned;
the ash receiving box is positioned below the hairbrush.
The utility model has the advantages that:
the tray moves forward under chain conveyor's transport effect, and when moving to the below of brush, motor I is rotatory, drives the brush rotation, and then cleans the debris on tray surface. The cleaned sundries fall into the ash receiving box on the supporting platform, and the automatic cleaning of the tray is realized.
The tray cleaning device can automatically clean sundries and dust on the surface of the empty tray, can reduce labor intensity and reduce consumption of manpower and time; in the conveying process of the tray, sundries on the tray can be collected, so that the environmental pollution on site is avoided; simple structure, convenient operation improves and cleans efficiency and quality.
Drawings
The accompanying drawings, which form a part of the specification, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without unduly limiting the scope of the invention.
FIG. 1 is a schematic diagram of a conventional empty pallet palletizing and on-line cleaning system of the background art;
fig. 2 is a schematic front view of the tray cleaning device according to the embodiment of the present invention;
fig. 3 is a schematic side view of the tray cleaning device according to the embodiment of the present invention;
fig. 4 is a schematic perspective view of a tray cleaning device according to an embodiment of the present invention.
The device comprises a locking device 1, a bearing with a seat 2, a shaft 3, a shaft 4, a brush 5, motors I and 6, an ash receiving box 7, a flow guide structure 8, a supporting beam 9, a support 10 and a tray.
Detailed Description
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the invention. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments in accordance with the invention. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
A pallet cleaning apparatus comprising:
the support is provided with a support platform, a chain conveyor is arranged on the support platform, and two conveying tracks of the chain conveyor are provided with chains; an ash receiving box is arranged on the supporting platform;
the cleaning mechanism comprises a first supporting beam, a second supporting beam, a shaft, a motor I and a brush, wherein the first supporting beam and the second supporting beam are respectively arranged on two sides of two conveying tracks of the chain conveyor, and the connecting line of the first supporting beam and the second supporting beam is perpendicular to the conveying tracks;
two ends of the shaft are respectively arranged on the first supporting beam and the second supporting beam through bearings, and the end part of the shaft is connected with an output shaft of the motor I;
the brush comprises a cylindrical fixed seat and a brush layer arranged on the outer wall of the cylindrical fixed seat, the cylindrical fixed seat is arranged on the shaft, so that the brush is arranged above the bracket, and the distance between the brush and the supporting platform is less than or equal to the thickness of the tray to be cleaned;
the ash receiving box is positioned below the hairbrush.
The distance between the brush and the supporting platform is smaller than or equal to the thickness of the tray to be cleaned, so that sundries on the surface of the tray can be cleaned completely.
In some embodiments, the tray cleaning device further comprises a flow guiding structure, wherein the flow guiding structure is a slope structure which is obliquely arranged relative to the surface of the supporting platform, and the slope structure is arranged on one side of the ash receiving box, which is far away from the brush, and is located at the upstream of the brush.
When the brush cleans the tray, the rotating direction of the brush is opposite to the advancing direction of the tray, so the brush cleans sundries on the tray to the ash receiving box behind the tray, and the sundries are easy to move for a large distance under the cleaning effect of the brush, so the opening area of the ash receiving box can be enlarged by the slope structure, and the received sundries are guided to the ash receiving box.
Furthermore, the upper end of the slope body structure extends upwards to form a supporting plane and is positioned below the tray to be cleaned.
When the slope body structure extends out of the supporting plane, the cleaning device has a good intercepting effect on the cleaned sundries. The slope structure is positioned below the tray to avoid the blocking effect on the movement of the tray.
In some embodiments, the cylindrical holder of the brush is an interference fit with the shaft. The cylindrical fixed seat of the brush is firmly fixed.
Furthermore, the brush layer is a radial fine brush structure uniformly arranged along the outer wall of the cylindrical fixed seat.
The brush is of a roller-shaped structure, so that the surface of the tray is continuously cleaned.
In some embodiments, two ends of the two conveying tracks of the chain conveyor are respectively provided with a protective plate. On one hand, the protective plate can limit the tray to prevent the tray from deviating; on the other hand, the sundries cleaned by the brush can be intercepted, and the sundries are prevented from falling below the bracket and polluting the surrounding environment.
In some embodiments, the bottom of the ash receiving box is arranged obliquely, and a slag discharge port is arranged at the lowest position of the bottom.
The sundries collected in the ash receiving box are discharged through the slag discharge port. The bottom of the ash receiving box is inclined, so that the sliding and discharging of sundries are facilitated.
In some embodiments, the top and the side of the brush are provided with a protective shell, and a space is reserved between the protective shell and the brush.
Specifically, as shown in fig. 2, 3 and 4, the cleaning mechanism, the driving mechanism and the conveying mechanism mounted on the frame 9:
① sweeping mechanism comprises a brush 4, a shaft 3, a supporting beam 8, a locking device 1, an ash receiving box 6 and a flow guide structure 7, wherein the sweeping mechanism adopts a hollow cylindrical brush 4, the brush 4 is sleeved on the shaft 3 driven by a motor I5, the motor I5 is arranged on the right side of the supporting beam 8, an output shaft of the motor I5 is connected with the shaft 3 through a shaft connector, the brush 4 is fixed on the shaft 3 through the locking device 1 at two ends of the brush 4 to prevent the brush 4 from rotating, a belt seat bearing 2 is additionally arranged at two ends of the shaft 3 and is fixed on the supporting beam 8, the supporting beam 8 is fixed on a guardrail of a chain conveyor through bolts, the ash receiving box 6 and the flow guide structure 7 are arranged at the lower part of the brush 4 to collect sundries swept by the;
② driving mechanism, which comprises a motor II, a jacking transfer machine, a motor III, a travel switch and a photoelectric sensor, wherein the jacking transfer machine is positioned between the conveying rails of the chain conveyor, the motor II is positioned at the lower part of the jacking transfer machine, the lower part of the jacking transfer machine is also provided with the photoelectric sensor, and the photoelectric sensor is connected with the controller;
③ the transmission mechanism comprises a chain conveyor and a roller, the chain conveyor is fixed on the bracket, and the two ends of the roller are arranged on the supporting plate of the jacking transfer machine.
The chain conveyor guardrail and the support are of an integrated structure. The roller is arranged in parallel with a conveying track of the chain conveyor, and the roller is connected with a motor IV and driven to rotate by the motor IV. The distance between the chain conveyor and the hairbrush is equal to the height of the tray.
The power of the used motor is 0.37KW, the rotating speed is 1380/71r/min, the diameter of the brush is about 120mm, and the linear speed of the brush is estimated to be 0.12mm x 71 r/min-0.142 m/s.
The tray cleaning method comprises the following steps:
1. the roller is driven by a motor IV to rotate, an empty tray 10 is conveyed by the roller from one side of the jacking transfer machine to slide to the other side, when the two ends of the tray are respectively positioned on two conveying rails of the chain conveyor, the roller stops rotating, at the moment, after a photoelectric sensor detects a signal that the tray is positioned on the jacking transfer machine, the signal is transmitted to a controller, and the controller controls a motor II to operate to drive the jacking transfer machine to fall to the lowest position;
2. after the jacking transfer machine falls, the tray 10 falls on the chain conveyor, a travel switch is triggered, the travel switch gives a signal to the controller, the controller controls the motor III to operate, the tray 10 moves forwards along with the chain conveyor, and the tray 10 is conveyed to the cleaning mechanism;
3. motor I5 drives the cleaning device axle and rotates to make brush 4 begin to rotate, clean the debris on tray 10, clean and finish, tray 10 moves to the pallet stacker, chain conveyor stop motion, and tray cleaning device stops. The calculated movement distance is about 2 meters.
And after a certain amount of sundries are accumulated in the ash receiving box, cleaning the ash receiving box.
The empty pallet can be moved to the chain conveyor above the support 9 by the above method using a jacking transfer machine, or the empty pallet can be placed on the chain conveyor above the support 9 by a worker.
The jacking transfer machine is an existing device, is used for changing the conveying direction of articles and conveying the articles into or out of the main conveying line from the fork way, and has the characteristics of large bearing capacity, simple structure, stability and reliability. The method can be divided into the following steps: cam jacking and cylinder jacking.
Chain conveyor utilizes the chain to pull, bear, or bears the conveyer of material by laths, metal mesh, roll table etc. of installation on the chain, the utility model provides a chain conveyor directly utilizes the chain to pull, bear.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (2)
1. The utility model provides an automatic cleaning device of tray which characterized in that: the method comprises the following steps:
the support is provided with a support platform, a chain conveyor is arranged on the support platform, and two conveying tracks of the chain conveyor are provided with chains; an ash receiving box is arranged on the supporting platform;
the cleaning mechanism comprises a first supporting beam, a second supporting beam, a shaft, a motor I and a brush, wherein the first supporting beam and the second supporting beam are respectively arranged on two sides of two conveying tracks of the chain conveyor, and the connecting line of the first supporting beam and the second supporting beam is perpendicular to the conveying tracks;
two ends of the shaft are respectively arranged on the first supporting beam and the second supporting beam through bearings, and the end part of the shaft is connected with an output shaft of the motor I;
the brush comprises a cylindrical fixed seat and a brush layer arranged on the outer wall of the cylindrical fixed seat, the cylindrical fixed seat is arranged on the shaft, so that the brush is arranged above the bracket, the distance between the brush and the supporting platform is less than or equal to the thickness of the tray to be cleaned, and when the brush cleans the tray, the rotating direction of the brush is opposite to the advancing direction of the tray;
the ash receiving box is positioned below the hairbrush;
the automatic tray cleaning device also comprises a flow guide structure, wherein the flow guide structure is a slope structure which is obliquely arranged relative to the surface of the supporting platform, and the slope structure is arranged on one side of the ash receiving box, which is far away from the hairbrush, and is positioned at the upstream of the hairbrush;
the upper end of the slope body structure extends upwards to form a supporting plane and is positioned below the tray to be cleaned;
two ends of two conveying tracks of the chain conveyor are respectively provided with a protection plate;
the top and the side of the brush are provided with protective shells, and a space is reserved between each protective shell and the brush;
the cylindrical fixed seat of the brush is in interference fit with the shaft;
the bottom of the ash receiving box is obliquely arranged, and a slag discharging port is arranged at the lowest position of the bottom.
2. The automatic tray cleaning device according to claim 1, characterized in that: the brush layer is a radial fine and dense brush structure which is uniformly arranged along the outer wall of the cylindrical fixed seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920414339.4U CN210480032U (en) | 2019-03-28 | 2019-03-28 | Automatic cleaning device of tray |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920414339.4U CN210480032U (en) | 2019-03-28 | 2019-03-28 | Automatic cleaning device of tray |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210480032U true CN210480032U (en) | 2020-05-08 |
Family
ID=70488918
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920414339.4U Active CN210480032U (en) | 2019-03-28 | 2019-03-28 | Automatic cleaning device of tray |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210480032U (en) |
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2019
- 2019-03-28 CN CN201920414339.4U patent/CN210480032U/en active Active
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