CN210451740U - Automatic device for installing valve body, valve cover and electromagnetic valve of gas valve - Google Patents
Automatic device for installing valve body, valve cover and electromagnetic valve of gas valve Download PDFInfo
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- CN210451740U CN210451740U CN201920951136.9U CN201920951136U CN210451740U CN 210451740 U CN210451740 U CN 210451740U CN 201920951136 U CN201920951136 U CN 201920951136U CN 210451740 U CN210451740 U CN 210451740U
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Abstract
The utility model discloses an automatic equipment of valve body, valve gap and solenoid valve of installation gas valve, include: the valve cover assembling device is used for assembling the valve body and the valve cover; the electromagnetic valve assembling device is used for assembling the valve body and the electromagnetic valve; and the transfer device is arranged between the valve cover assembling device and the electromagnetic valve assembling device and is used for conveying the valve body with the assembled valve cover to the electromagnetic valve assembling device. The utility model discloses in accomplish the equipment of valve body and valve gap through valve gap assembly device, accomplish the equipment of valve body and solenoid valve through solenoid valve assembly device to realize linking up, connecting between two devices through the reprint device, more traditional production methods can improve production efficiency, improves production processingquality, and the practicality is strong.
Description
Technical Field
The utility model belongs to the technical field of the gas valve production facility, concretely relates to automatic equipment of valve body, valve gap and solenoid valve of installation gas valve.
Background
A kind of gas valve as shown in fig. 6, there is a valve core in the valve block 100, install the valve base 101, two spray nozzles 200, side screw 202, valve bonnet 102 and electromagnetic valve 201 on the valve block 100, its specific installation position is as shown in fig. 6, wherein the installation mouth of the electromagnetic valve 201 forms the 90 degrees included angle with the installation position of the valve bonnet 102. In the traditional production and processing process, the assembly of the valve seat 101, the two nozzles 200, the lateral screw 202, the valve cover 102 and the electromagnetic valve 201 is manually completed, the production efficiency is low, and the production quality is difficult to ensure.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides a can carry out the gas valve gap processing equipment of automatic equipment of valve gap and solenoid valve.
The utility model provides a technical scheme that its technical problem adopted is:
an automated apparatus for installing a valve body, a valve cover and a solenoid valve of a gas valve, comprising:
the valve cover assembling device is used for assembling the valve body and the valve cover;
the electromagnetic valve assembling device is used for assembling the valve body and the electromagnetic valve;
and the transfer device is arranged between the valve cover assembling device and the electromagnetic valve assembling device and is used for conveying the valve body with the assembled valve cover to the electromagnetic valve assembling device.
Preferably, the valve cover assembling apparatus includes:
the valve body and the valve cover are fixed on the first conveying turntable through the first clamping tools;
and the first screw screwing mechanism is used for installing screws on the valve cover and the valve body to fix the valve cover.
Preferably, the first clamping tool comprises a first clamping base and a pressing plate, the first clamping base is provided with a clamping concave position matched with the valve body, so that the part, used for installing the valve cover, of the valve body is upward when the valve body is placed on the first clamping base, and the pressing plate can be movably arranged on the first conveying turntable or the first clamping base up and down and is used for pressing and fixing the valve cover when the valve cover is placed on the valve body.
Preferably, the number of the first screw-in mechanisms is two, and the two first screw-in mechanisms are circumferentially distributed on the outer side of the first conveying turntable.
Preferably, the solenoid valve assembling apparatus includes:
the second conveying turntable is circumferentially provided with a plurality of second clamping tools which are used for clamping and fixing the valve body and enabling the part of the valve body, on which the electromagnetic valve is arranged, to be upward;
the electromagnetic valve mounting mechanism is used for mounting an electromagnetic valve on a valve body clamped on the second clamping tool;
and the second screw screwing mechanism is used for mounting screws on the electromagnetic valve and the valve body to fix the electromagnetic valve.
Preferably, the second clamping tool is provided with a pair of tool clamping jaws capable of being opened and closed horizontally, and a certain space is formed below the clamping end of each tool clamping jaw so that the part, provided with the electromagnetic valve, of the valve body is clamped by the tool clamping jaws and faces upwards.
Preferably, the solenoid valve mounting mechanism includes:
the electromagnetic valve storage mechanism is used for storing a plurality of electromagnetic valves which can be taken out from the upper part;
and the electromagnetic valve feeding mechanism is provided with a material taking clamping jaw matched with the electromagnetic valve and a three-axis movement mechanism for controlling the material taking clamping jaw to perform spatial movement, so that the electromagnetic valve is taken out of the electromagnetic valve storage mechanism and is placed into a valve body on the second clamping tool.
Preferably, second screw in mechanism is provided with second feed vibration dish and two screw in actuating mechanism, the output of second feed vibration dish is provided with the output and adjusts the seat, the movably output that sets up in second feed vibration dish of output regulation seat and be provided with two blanking holes, and two blanking holes can be connected the output of second feed vibration dish one by one at the in-process that the output was adjusted the seat and is removed, and two screw in actuating mechanism connect a blanking hole respectively for carry out the screw installation action.
Preferably, the solenoid valve assembly device is further provided with a detection mechanism and a discharging mechanism, wherein the detection mechanism is used for detecting whether the solenoid valve is installed in place, and the discharging mechanism is provided with a discharging clamping jaw and is used for taking out the valve body when the detection mechanism detects that the solenoid valve is not installed in place.
Preferably, the transfer device is provided with a rotating clamping jaw, so that the rotating clamping jaw is used for taking out the valve body from the valve cover assembling device, turning over the valve body by a set angle and guiding the valve body into the electromagnetic valve assembling device.
The utility model has the advantages that:
the utility model discloses in accomplish the equipment of valve body and valve gap through valve gap assembly device, accomplish the equipment of valve body and solenoid valve through solenoid valve assembly device to realize linking up, connecting between two devices through the reprint device, more traditional production methods can improve production efficiency, improves production processingquality, and the practicality is strong.
Drawings
The invention will be further described with reference to the following figures and examples:
fig. 1 is a schematic structural view of a first viewing angle of the present invention;
fig. 2 is a schematic structural view of a second viewing angle of the present invention;
FIG. 3 is an enlarged schematic view of area A of FIG. 2;
FIG. 4 is a schematic diagram of a transfer device;
fig. 5 is a schematic structural diagram of a third viewing angle of the present invention;
fig. 6 is a schematic structural view of a gas valve.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
Referring to fig. 1, the utility model relates to an automatic equipment of valve body, valve gap and solenoid valve of installation gas valve, include:
a bonnet assembly apparatus 1 for assembling a valve body 100 and a bonnet 102;
an electromagnetic valve assembly device 2 for assembling the valve body 100 and the electromagnetic valve 201;
the transfer device 3 is provided between the bonnet mounting device 1 and the solenoid valve mounting device 2, and is configured to convey the valve body 100, on which the bonnet 102 is mounted, to the solenoid valve mounting device 2.
As shown in fig. 1 and 2, the valve cover assembling apparatus 1 includes:
the first conveying turntable 11 is circumferentially provided with four first clamping tools 12, and the first clamping tools 12 are used for clamping and fixing the valve body 100 and the valve cover 102;
the first screwing mechanism 13 is used for mounting screws for fixing the bonnet 102 to the bonnet 102 and the valve body 100.
Specifically, as shown in fig. 3, the first clamping tool 12 includes a first clamping base 1201 and a pressure plate 1202.
Since the bonnet 102 is located at the bottom of the valve body 100 shown in fig. 6, in order to facilitate mounting screws, the first clamping base 1201 is provided with a clamping concave position adapted to the valve body 100, and the clamping concave position is adapted to the upper half of the valve body 100 shown in fig. 6, so that the part of the valve body 100 for mounting the bonnet 102 faces upward when the valve body 100 is placed thereon.
The pressing plate 1202 is controlled by a cylinder to be movably disposed on the first conveying turntable 11 up and down, and has a size smaller than a distance between screw holes at both sides of the valve cover 102, so as to press and fix the valve cover 102 when it is placed on the valve body 100. Of course, in an actual production process, the pressure plate 1202 may be disposed on the first clamping base 1201.
Since the two screw holes on the two sides of the valve cover 102 are relatively close, in order to avoid interference and improve production efficiency, two first screw-in mechanisms 13 are provided, and the two first screw-in mechanisms 13 are circumferentially distributed on the outer side of the first conveying rotary table 11.
The four first clamping tools 12 can be used for feeding, screwing and transferring respectively, so that production and processing are carried out in a circulating reciprocating mode, and production efficiency is improved. The first screw-in mechanism 13 conveys the screws through the vibrating plate, and the specific structure of the screw-in mechanism is common knowledge, so the details are not described herein.
As shown in fig. 1, 2 and 5, the solenoid valve assembling apparatus 2 includes:
the second conveying turntable 21 is circumferentially provided with a plurality of second clamping tools 22, and the second clamping tools 22 are used for clamping and fixing the valve body 100 and enabling the part, on which the electromagnetic valve 201 is arranged, on the valve body 100 to face upwards;
the electromagnetic valve mounting mechanism is used for mounting an electromagnetic valve 201 on the valve body 100 clamped on the second clamping tool 22;
and a second screw-in mechanism 24 for mounting the screw-fixing solenoid valve 201 to the solenoid valve 201 and the valve body 100.
As shown in fig. 6, since the portion of the valve body 100 for mounting the solenoid valve 201 is a columnar structure, if the shape is fixed by clamping a structure similar to the recessed position, the production cost is easily increased.
Therefore, preferably, as shown in fig. 4, the second clamping tool 22 is provided with a pair of tool clamping jaws 2201 capable of horizontally opening and closing, and a certain space is provided below the clamping ends of the tool clamping jaws 2201, so that the part of the valve body 100 clamped by the tool clamping jaws 2201 and mounted with the electromagnetic valve 201 faces upwards.
Therefore, the valve body 100 is fixed on the second clamping tool 22 by clamping the part of the columnar structure through the tool clamping jaw 2201, so that the production cost can be reduced, and the structural design is reasonable.
And as shown in fig. 4, when it is clamped, a portion of the valve body 100 for mounting the nozzle 200 is located outside to reduce the size of the tool chuck 2201. In this embodiment, the tool chuck 2201 is extended from the second conveying turntable 21 to form a space therebelow.
Furthermore, the upper end of the tooling clamping jaw 2201 is provided with a concave position matched with the outer contour of the electromagnetic valve 201, so that when the electromagnetic valve 201 is placed in, the upper end of the electromagnetic valve is just matched with the electromagnetic valve to form positioning.
As shown in fig. 5, the electromagnetic valve mounting mechanism includes:
an electromagnetic valve storage mechanism on which a plurality of electromagnetic valves 201 that can be taken out from above are stored;
and the electromagnetic valve feeding mechanism is provided with a material taking clamping jaw matched with the electromagnetic valve 201 and a three-axis movement mechanism for controlling the material taking clamping jaw to perform spatial movement, so that the electromagnetic valve 201 is taken out of the electromagnetic valve storage mechanism and is placed into the valve body 100 on the second clamping tool 22.
The solenoid valve storage mechanism is configured as a material tray 23, on which a plurality of solenoid valve storage recesses are provided, so that the state of the solenoid valve 201 when placed therein is consistent with that when mounted on the valve body 100. Since the three-axis motion mechanism capable of performing XYZ three-axis motion is common knowledge, the specific structure thereof will not be described in detail. The material taking clamping jaw is driven to open and close by adopting an air cylinder, and the electromagnetic valve 201 can be taken out from the material disc 23 and placed into the valve body 100 on the second clamping tool 22 which rotates to a proper position in the driving process of the three-axis movement mechanism.
Because solenoid valve 201 also sets up two screw fixation in both sides, consequently second screw in mechanism 24 is provided with second feed vibration dish and two screw in actuating mechanism, the output of second feed vibration dish is provided with the output and adjusts the seat, the output is adjusted the seat and is movably set up in the output of second feed vibration dish and be provided with two unloading holes through cylinder control, and two unloading holes can be adjusted the in-process that the seat removed in-process at the output and connect the output of second feed vibration dish one by one, and two screw in actuating mechanism connect a unloading hole respectively for carry out screw installation action.
Of course, two second feeding vibratory pans may be provided for feeding.
Besides, the electromagnetic valve assembling device 2 is also provided with a detection mechanism and a blanking mechanism.
The detection mechanism is used for detecting whether the electromagnetic valve 201 is installed in place or not, and the blanking mechanism is provided with a blanking clamping jaw and is used for taking out the valve body 100 when the detection mechanism detects that the electromagnetic valve 201 is not installed in place. The detection mechanism can be a photoelectric detection device to detect whether the screw is installed in place or not, and can also be set with a CCD (charge coupled device) for photographing detection.
The blanking mechanism may be directly configured as a blanking plate located below the circumferential side of the second conveying turntable 21, and when an unqualified material is detected, the tool clamping jaw 2201 is controlled to be loosened.
From the above structural arrangement and the structure of the gas valve, the valve body 100 needs to be turned over by a certain angle when moving from the first clamping tool 12 to the second clamping tool 22.
Therefore, as shown in fig. 4, the transfer device 3 is provided with a rotating jaw 31 for taking out the valve body 100 from the valve cover assembly 1, turning it over a set angle, and introducing it into the solenoid valve assembly 2, and the rotating jaw 31 is also provided with a three-axis movement mechanism capable of performing three-axis XYZ movement. As shown in fig. 4, the rotary gripper 31 is driven by a motor or a swing cylinder to be capable of biaxial rotation. When the valve body 100 is in operation, the rotating clamping jaw 31 rotates to a horizontal state and can be opened and closed vertically, so that the valve body 100 can be taken out from the first clamping tool 12, then the valve body 100 rotates downwards to a vertical state, the part, on which the electromagnetic valve 201 is mounted, of the valve body 100 faces upwards, then the part is rotated by 90 degrees to be close to the clamping jaw 2201, and then the part moves to a clamping area of the clamping jaw 2201.
Adopt the gas valve of above-mentioned structure to close and cover processing equipment, its working process is as follows:
firstly, the valve body 100 and the valve cover 102 are manually placed on the first clamping tool 12, and are pressed tightly by the pressing plate 1202, and then are sequentially rotated to the two first screw-in mechanisms 13 for mounting screws for fixation. Then, the transshipment device 3 moves the valve body 100 with the valve cover 102 installed thereon from the first clamping tool 12 to the second clamping tool 22 according to the above action process, and then the second conveying turntable 21 rotates to sequentially complete the loading of the electromagnetic valve 201, the fixing of the electromagnetic valve 201, and the detection.
To sum up, the utility model discloses in accomplish the equipment of valve body 100 and valve gap 102 through valve gap assembly device 1, accomplish the equipment of valve body 100 and solenoid valve 201 through solenoid valve assembly device 2 to realize linking up, connecting between two devices through reprinting device 3, more traditional production methods can improve production efficiency, improves production processingquality, and the practicality is strong.
The above embodiments are merely preferred embodiments of the present invention, and other embodiments are also possible. Equivalent modifications or substitutions may be made by those skilled in the art without departing from the spirit of the invention, and such equivalent modifications or substitutions are intended to be included within the scope of the claims set forth herein.
Claims (10)
1. The utility model provides an automatic equipment of valve body, valve gap and solenoid valve of installation gas valve which characterized in that includes:
the valve cover assembling device is used for assembling the valve body and the valve cover;
the electromagnetic valve assembling device is used for assembling the valve body and the electromagnetic valve;
and the transfer device is arranged between the valve cover assembling device and the electromagnetic valve assembling device and is used for conveying the valve body with the assembled valve cover to the electromagnetic valve assembling device.
2. An automatic apparatus for mounting a valve body, a valve cover and a solenoid valve of a gas valve as set forth in claim 1, wherein said valve cover assembling means comprises:
the valve body and the valve cover are fixed on the first conveying turntable through the first clamping tools;
and the first screw screwing mechanism is used for installing screws on the valve cover and the valve body to fix the valve cover.
3. The automatic device for installing the valve body, the valve cover and the electromagnetic valve of the gas valve as claimed in claim 2, wherein the first clamping tool comprises a first clamping base and a pressing plate, the first clamping base is provided with a clamping concave position matched with the valve body, so that the part of the valve body for installing the valve cover faces upwards when the valve body is placed on the first clamping base, and the pressing plate is movably arranged on the first conveying turntable or the first clamping base up and down and is used for pressing and fixing the valve cover when the valve cover is placed on the valve body.
4. An automatic apparatus for mounting a valve body, a valve cover and a solenoid valve of a gas valve as claimed in claim 2, wherein said first screwing means are provided in two, two being circumferentially distributed outside the first delivery carousel.
5. An automatic apparatus for mounting a valve body, a valve cover and a solenoid valve of a gas valve as claimed in claim 1, wherein said solenoid valve assembling device comprises:
the second conveying turntable is circumferentially provided with a plurality of second clamping tools which are used for clamping and fixing the valve body and enabling the part of the valve body, on which the electromagnetic valve is arranged, to be upward;
the electromagnetic valve mounting mechanism is used for mounting an electromagnetic valve on a valve body clamped on the second clamping tool;
and the second screw screwing mechanism is used for mounting screws on the electromagnetic valve and the valve body to fix the electromagnetic valve.
6. The automatic equipment for installing the valve body, the valve cover and the electromagnetic valve of the gas valve according to claim 5, wherein the second clamping tool is provided with a pair of tool clamping jaws capable of being opened and closed horizontally, and a certain space is arranged below the clamping ends of the tool clamping jaws for clamping the valve body through the tool clamping jaws and enabling the part of the valve body, which is used for installing the electromagnetic valve, to be upward.
7. An automatic apparatus for mounting a valve body, a valve cover and a solenoid valve of a gas valve as claimed in claim 5, wherein said solenoid valve mounting mechanism comprises:
the electromagnetic valve storage mechanism is used for storing a plurality of electromagnetic valves which can be taken out from the upper part;
and the electromagnetic valve feeding mechanism is provided with a material taking clamping jaw matched with the electromagnetic valve and a three-axis movement mechanism for controlling the material taking clamping jaw to perform spatial movement, so that the electromagnetic valve is taken out of the electromagnetic valve storage mechanism and is placed into a valve body on the second clamping tool.
8. The automatic installation equipment for installing the valve body, the valve cover and the solenoid valve of the gas valve as claimed in claim 5, wherein the second screw-in mechanism is provided with a second feeding vibration disk and two screw-in actuators, the output end of the second feeding vibration disk is provided with an output adjusting seat, the output adjusting seat is movably arranged at the output end of the second feeding vibration disk and is provided with two discharging holes, the two discharging holes can be connected with the output end of the second feeding vibration disk one by one during the movement of the output adjusting seat, and the two screw-in actuators are respectively connected with a discharging hole for executing the screw installation action.
9. An automatic apparatus for mounting a valve body, a valve cover and a solenoid valve of a gas valve as claimed in claim 5, wherein said solenoid valve assembling device is further provided with a detecting mechanism for detecting whether the solenoid valve is mounted in place and a blanking mechanism provided with a blanking jaw for taking out the valve body when the detecting mechanism detects that the solenoid valve is not mounted in place.
10. An automatic apparatus for installing a valve body, a valve cover and a solenoid valve of a gas valve according to any one of claims 1 to 9, wherein the transfer device is provided with a rotary jaw for taking out the valve body from the valve cover assembly device and turning it over a set angle and introducing it into the solenoid valve assembly device by the rotary jaw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920951136.9U CN210451740U (en) | 2019-06-21 | 2019-06-21 | Automatic device for installing valve body, valve cover and electromagnetic valve of gas valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920951136.9U CN210451740U (en) | 2019-06-21 | 2019-06-21 | Automatic device for installing valve body, valve cover and electromagnetic valve of gas valve |
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| Publication Number | Publication Date |
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| CN210451740U true CN210451740U (en) | 2020-05-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920951136.9U Active CN210451740U (en) | 2019-06-21 | 2019-06-21 | Automatic device for installing valve body, valve cover and electromagnetic valve of gas valve |
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| CN (1) | CN210451740U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111842017A (en) * | 2020-06-29 | 2020-10-30 | 中山市优梦自动化设备有限公司 | Nozzle automatic installation point glue structure |
-
2019
- 2019-06-21 CN CN201920951136.9U patent/CN210451740U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111842017A (en) * | 2020-06-29 | 2020-10-30 | 中山市优梦自动化设备有限公司 | Nozzle automatic installation point glue structure |
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