CN210392840U - Full-automatic stacking and recycling equipment for safety cone - Google Patents
Full-automatic stacking and recycling equipment for safety cone Download PDFInfo
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- CN210392840U CN210392840U CN201920876501.4U CN201920876501U CN210392840U CN 210392840 U CN210392840 U CN 210392840U CN 201920876501 U CN201920876501 U CN 201920876501U CN 210392840 U CN210392840 U CN 210392840U
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- 238000004064 recycling Methods 0.000 title claims abstract description 7
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 22
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 22
- 241001330002 Bambuseae Species 0.000 claims abstract description 22
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 22
- 239000011425 bamboo Substances 0.000 claims abstract description 22
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 5
- 229910052744 lithium Inorganic materials 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 3
- 238000011084 recovery Methods 0.000 abstract description 14
- 210000000078 claw Anatomy 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 230000007246 mechanism Effects 0.000 description 3
- 238000007790 scraping Methods 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
The utility model discloses a full-automatic stacking and recycling device for safety cones, which comprises a base and a U-shaped conveying unit arranged at the top of the base, wherein one end of the base is provided with a connecting rod, the top of the connecting rod is respectively provided with a connecting piece, the connecting piece is respectively connected with a double-lug plate in a rotating way, the double-lug plate is provided with a transverse moving linear guide rail, the transverse moving linear guide rail is provided with a transverse moving module slider, one end of the transverse moving linear guide rail is provided with a transverse moving driving motor, the bottom of the connecting rod is provided with a connecting plate, the connecting plate is horizontally provided with a bottom slide rail, and the bottom slide rail; a transverse moving module sliding block is connected with a lifting module, a lifting sliding rail is arranged on the lifting sliding rail, a lifting sliding block is arranged on the lifting sliding rail, a rotary mechanical arm is horizontally and rotatably arranged on the lifting sliding block, and a holding clamp is arranged at the tail end of the rotary mechanical arm; the utility model discloses can show the pile up of improving a safe awl section of thick bamboo put or recovery efficiency.
Description
Technical Field
The utility model relates to a full-automatic equipment of putting things in good order and retrieving safe awl section of thick bamboo belongs to awl section of thick bamboo and puts things in good order and recovery plant technical field.
Background
The existing cone drum processing equipment on the highway at present has two types of semi-automatic equipment and full-automatic equipment, wherein the semi-automatic equipment is that one equipment is installed on one side of an engineering vehicle, an operator stands in a carriage, puts a cone drum on a rotating arm of the equipment by hand, the cone drum falls down on the ground after the rotating arm rotates 180 degrees, a righting rod is arranged on the equipment when the vehicle runs forwards, and the righting rod is righted, so that the cone drum stacking is completed. The operator places a second cone according to the speed and the approximate distance of travel, and the cycle is repeated in sequence. When retrieving a awl section of thick bamboo, need backing a car, the navigating mate observes the position of a awl section of thick bamboo through the rear-view mirror, aims and hits a awl section of thick bamboo with the horizontal pole on the equipment behind the awl section of thick bamboo, and then enters into the inside swinging boom of equipment, will bore a section of thick bamboo and lift up after the swinging boom is rotatory, and operating personnel will bore a section of thick bamboo and get and transfer inside the carriage. Because the equipment is hung on the side face of the vehicle, the straight line placing can be realized, the oblique line can not be placed, the oblique line needs to be manually placed, if the equipment needs to be placed on the other side of the vehicle, the equipment needs to be parked for a plurality of people to lift the equipment to the other side of the vehicle, and the equipment can continue to work after being installed. Because the vehicles are more at high speed and the speed is faster, the work needs the cooperation of several people and takes longer time, so the potential safety hazard is larger.
Existing fully automatic equipment conditions: the device and a large vehicle are integrated, a carriage is modified, cone barrels customized for the device are placed inside the carriage and are laid down into 2 to 3 layers, the bottom of each layer of cone barrels is driven by a chain, a special bending steel plate is additionally hung on the chain and used for dividing each cone barrel, four rows of cone barrels are arranged on each layer, a chain wheel rotates for a certain distance when the cone barrels are stacked, the four cone barrels are sent out, four hooks are hung on the outer side of the cone barrels and then placed on a conveying belt at the bottom, the conveying belt rotates to send the cone barrels to an outlet, the cone barrels are still in a laying down state at the moment, another rod is needed to support the cone barrels to be upright, after the cone barrels are upright, a slide type conveying belt capable of moving left and right is arranged at the outlet to convey the cone barrels to the ground, and therefore the arrangement of the cone barrels is completed, and the mechanism and the process are complex. When the cone drum is recovered, the driver needs to back up, searches the position of the cone drum through a camera at the rear part of the vehicle, simultaneously, the secondary driving operation can align the slide type conveying belt which can transversely move, the driver touches the cone drum and then leans against the top of the cone drum to receive the inlet, then the driver puts the cone drum down by a rod, after the cone drum is fully collected, the driver hangs the cone drum by hooks, and the cone drum is conveyed to a chain after advancing for a certain distance, so that the recovery of the cone drum is completed. The transverse moving distance of the conveying belt for stacking the conical barrels is limited, the transverse moving distance can only be from one side of a vehicle to the other side of the vehicle, and the transverse moving distance cannot exceed the width range of the vehicle, so that the vehicle always occupies a lane on the rear side or is not in the protection range of the conical barrels during working, the rear side of the vehicle is provided with more vehicles at high speed, the vehicle speed is higher, the hidden danger of scraping is caused, and particularly during working at night, the conical barrels are recovered by reversing, and the potential safety hazard is increased. Because recovery plant has higher requirement to the shape goodness of fit of awl section of thick bamboo base, so when awl section of thick bamboo base edge and conveyer belt nonparallel, receive a section of thick bamboo unusual difficulty, need back a car adjustment position many times, can accomplish and receive a section of thick bamboo, because place or the restriction of using natural condition like the great awl section of thick bamboo of high-speed upwind very easily blows askew, so awl section of thick bamboo base edge can often be crooked, the degree of difficulty is very big when this kind of equipment is received a section of thick bamboo.
The prior art scheme has the following defects: 1. the semi-automatic process needs more manpower, and the whole process cannot be completed by equipment; 2. semi-automatic equipment needs to be manually and continuously changed in position to work, so that time is wasted, and potential safety hazards are large at high speed; 3. the semi-automatic equipment works in a backing mode, and risks exist when the position is found by a rearview mirror; 4. the reversing work of the full-automatic equipment is relatively troublesome, and potential safety hazards exist; 5. the full-automatic equipment cannot be always positioned on the inner side of a safe driving lane or in the protection range of a conical cylinder in the working process, and the hidden danger of scraping and rubbing by rear high-speed vehicles exists; 6. the customized cone can not well meet the requirements of various situations and has no general applicability; 7. the cone cylinder is limited by the direction of the cone cylinder base when being collected, and the cone cylinder is difficult to recover; 8. modularization cannot be realized, special vehicles need to be customized for using equipment, the cost is high, and the vehicle specificity is too strong; 9. the use of the equipment needs to be matched with a large vehicle, so that the energy utilization and the environmental protection are not facilitated.
Disclosure of Invention
For solving the deficiency of the prior art, the utility model provides a full-automatic equipment of putting things in good order and retrieving a safe awl section of thick bamboo.
The utility model discloses the technical scheme who adopts does:
a full-automatic stacking and recycling device for a safety cone comprises a base and a U-shaped conveying unit arranged at the top of the base, wherein a connecting rod is arranged at one end of the base close to the opening end of the U-shaped conveying unit, the length of the connecting rod is larger than the width of the opening end of the U-shaped conveying unit, connecting pieces are respectively arranged at the tops of the connecting rods at two sides of the U-shaped conveying unit, two lug plates are respectively and rotatably connected onto the connecting pieces, a bayonet is formed in one side, facing the opening end of the U-shaped conveying unit, of each lug plate, a transverse linear guide rail is arranged in each bayonet, a transverse moving module sliding block is arranged at one side, far away from the opening end of the U-shaped conveying unit, a transverse moving driving motor is arranged at one end of each transverse moving linear guide rail; a connecting plate is arranged at the bottom of the connecting rod, a bottom sliding rail is horizontally arranged on the connecting plate, and a bottom sliding block is arranged on one side of the bottom sliding rail, which is far away from the opening end of the U-shaped conveying unit; the lifting mechanism comprises a transverse moving module sliding block, a lifting module and a lifting mechanism, wherein the transverse moving module sliding block is connected with the lifting module, the lifting module comprises a lifting slide rail, a lifting module sliding block arranged on the lifting slide rail and a lifting module driving motor arranged on one side of the bottom of the lifting slide rail, the lifting module sliding block is arranged towards the opening end of a U-shaped conveying unit, the lifting module sliding block is fixedly connected with the transverse moving module sliding block, a lifting slide rail is arranged on one side of the lifting slide rail, which is far away from the opening end of the U-shaped conveying unit, a lifting slide block is arranged on one side of the lifting slide rail, a lifting driving motor is arranged on one side of the bottom of the lifting slide rail; righting the pole and being the type of falling L, righting the bottom and the dwang fixed connection of pole, righting the terminal and promotion slide rail butt in top of pole, and still being provided with in the notch of U type conveying unit and righting the hydraulic push rod of the body of rod connection in the bottom of the pole.
Preferably, the swing mechanical arm comprises a large arm and a small arm, wherein one end of the large arm is rotatably connected with the lifting slide block, the other end of the large arm is rotatably connected with one end of the small arm, swing bearings are respectively arranged at the two joints, driving motors are respectively arranged at the bottoms of the swing bearings, and the other end of the small arm is connected with the holding clamp.
Preferably, the holding clamp comprises two clamp assemblies which are symmetrically arranged, each clamp assembly comprises a clamping jaw, a support plate and a telescopic device, the tail end of each clamping jaw is rotatably connected with the end part of the other end of the corresponding small arm, the support plate is arranged at the bottom of the other end of the corresponding small arm, the telescopic device is arranged on the support plate, the execution end of the telescopic device is rotatably connected with the clamping jaws, and the tail end of the telescopic device is rotatably connected with the support plate.
Further preferably, a photoelectric sensor is arranged at the opening of the clamping jaw.
Further preferably, a hood is provided above the base and the U-shaped conveying unit.
Preferably, the U-shaped conveying unit is further provided with an electric control cabinet, a controller is arranged in the electric control cabinet and connected with a display operator installed in a vehicle, and the U-shaped conveying unit, the hydraulic push rod, the transverse linear guide rail, the rotary mechanical arm, the clamp, the lifting drive motor and the lifting module drive motor are controlled by the controller to act.
Further preferably, the U-shaped conveying unit is further provided with a lithium battery pack for supplying power to the U-shaped conveying unit, the hydraulic push rod, the transverse moving linear guide rail, the rotary mechanical arm, the holding clamp, the lifting driving motor and the lifting module driving motor.
Further preferably, still be provided with fixed permanent magnet on the slider of bottom, the downside that rises to rise the slide rail is provided with the magnetic force actuation board that corresponds with fixed permanent magnet, just fixed permanent magnet and magnetic force actuation board fixed connection.
Further preferably, a video monitor is further arranged on the rotary mechanical arm, and the video monitor is in communication connection with a display operator installed on the vehicle.
A method for fully automatically stacking and recovering safety cones comprises the following steps:
s1, during stacking, conveying a conical barrel stack arranged on a U-shaped conveying unit to one side of an opening end of the U-shaped conveying unit, where a conical barrel is to be arranged, through a conveying belt, starting a lifting driving motor to drive a lifting slide block to drive a rotary mechanical arm to move upwards, stopping lifting the driving motor when the height of the rotary mechanical arm is higher than the placing height of the conical barrel stack, then starting two driving motors, and moving a holding clamp to the position right above the conical barrel stack by a large arm and a small arm of the rotary mechanical arm under the driving of the driving motors;
s2, starting the telescopic device to open the clamping jaws of the holding clamp, then starting a lifting driving motor to drive a lifting slide block to drive a rotary mechanical arm to move downwards, and after the neck of the uppermost conical cylinder enters a clamping jaw closing range, triggering symmetrical clamping jaws to close by a photoelectric sensor arranged at the opening of the clamping jaws to clamp the conical cylinder;
s3, after the clamping jaws grab the conical cylinders, controlling a lifting driving motor to drive a lifting sliding block to drive a rotary mechanical arm to move upwards, starting a transverse moving driving motor to drive a transverse moving module sliding block to drive a lifting module, a lifting sliding rail, a lifting sliding block and the rotary mechanical arm to move towards the conical cylinder placing side and simultaneously starting a driving motor to extend a large arm and a small arm of the rotary mechanical arm towards the conical cylinder placing side after the uppermost conical cylinder is completely separated from a conical cylinder stack, and controlling a lifting driving motor to drive the sliding block to drive the rotary mechanical arm to move downwards for a certain distance and then controlling a telescopic device to drive the clamping jaws to open, so that the conical cylinders are placed completely;
s4, after the conical barrels on the conical barrel stack are stacked, the U-shaped conveying unit continues to convey the conical barrel stack forwards for stacking;
s5, during recovery, starting a transverse moving driving motor to drive a transverse moving module sliding block to drive a lifting module, a lifting slide rail, a lifting sliding block and a rotary mechanical arm to move towards the placing side of the conical cylinder, then controlling the lifting driving motor to drive the lifting sliding block to drive the rotary mechanical arm to move downwards and starting a driving motor to extend a large arm and a small arm of the rotary mechanical arm towards the placing side of the conical cylinder, starting a telescopic device to open a clamping jaw of a holding clamp, and after the neck of the conical cylinder enters the falling clamping jaw closing range, triggering symmetrical clamping jaws to close by a sensor arranged at the opening of the clamping jaw to capture the conical cylinder;
s6, after the conical barrel is grabbed by the jack catch, controlling a lifting driving motor to drive a lifting slide block to drive a rotary mechanical arm to move upwards, stopping the lifting driving motor when the bottom of the conical barrel is higher than the set height of the U-shaped conveying unit conveying belt, starting a transverse moving driving motor to drive a transverse moving module slide block to drive a lifting module, a lifting slide rail, a lifting slide block and the rotary mechanical arm to move towards the inner side of the U-shaped conveying unit, and stopping the transverse moving driving motor when the conical barrel moves right above the U-shaped conveying unit conveying belt;
s7, starting the telescopic device to open the clamping jaws of the holding clamp, and enabling the cone cylinder to fall onto the conveying belt to be recovered;
s8, when the conical cylinder is recycled for the second time, controlling a lifting driving motor to drive a lifting slide block to drive a rotary mechanical arm to move upwards, starting a transverse moving driving motor to drive a transverse moving module slide block to drive a lifting module, a lifting slide rail, a lifting slide block and the rotary mechanical arm to move towards the outer conical cylinder placing side of the U-shaped conveying unit after a holding clamp is separated from the conical cylinder, stopping the transverse moving driving motor after the holding clamp is positioned right above the conical cylinder, starting the lifting driving motor to drive the lifting slide block to drive the rotary mechanical arm to move downwards, starting a telescopic device to open a clamping jaw of the holding clamp, and triggering symmetrical clamping jaws to close to grab the conical cylinder by a sensor arranged at the clamping jaw opening when the neck of the conical cylinder enters a falling clamping jaw closing range;
s9, after the conical barrel is grabbed by the jaws, the lifting driving motor is controlled to drive the lifting slide block to drive the rotary mechanical arm to move upwards, when the bottom of the conical barrel is higher than the height of the conical barrel placed on the U-shaped conveying unit conveying belt, the lifting driving motor is stopped, then the transverse moving driving motor is started to drive the transverse moving module slide block to drive the lifting module, the lifting slide rail, the lifting slide block and the rotary mechanical arm to move towards the inner side of the U-shaped conveying unit, when the conical barrel moves to a position right above the conical barrel on the U-shaped conveying unit conveying belt, the transverse moving driving motor is stopped, then the telescoping device is started to open the jaws of the clamp, and the conical barrel falls onto the conical barrel which is firstly recovered on the conveying belt to complete recovery;
and S10, repeating the operations in S8 and S9 to continue cone recovery, and controlling the U-shaped conveying unit to reversely convey and move the cone stack after a certain amount of cone is collected by the recovery cones.
The beneficial effects of the utility model reside in that:
1. the cone can be recovered along the running direction of the engineering vehicle, so that the trouble and potential safety hazard of backing and retracting the cone are avoided;
the clamp is arranged on a rotary mechanical arm structure which can rotate, and the large arm and the small arm can rotate, so that the clamp can work along the positive direction of the travelling crane, and after clamping the conical cylinder, the conical cylinder is lifted for a certain distance and can be directly placed on the U-shaped conveying unit;
2. the engineering vehicle can be ensured to be always positioned at the inner side of the safe traffic lane in the working process, the side traffic lane is not occupied, and the hidden trouble of scraping and rubbing by rear or front high-speed vehicles is avoided;
the rotary mechanical arm can be driven by the transverse linear guide rail to perform linear displacement, when the transverse module sliding block drives the rotary mechanical arm to move to one side of a vehicle, the rotary big arm and the small arm form an angle of 90 degrees, at the moment, the small arm and the holding clamp extend to the outer side of the vehicle for a certain distance, namely, the placing position of the conical cylinder is a certain distance on the outer side of the vehicle, and after the conical cylinder forms a line, a rear vehicle can run on the outer side of the conical cylinder, so that the working vehicle is always within the protection range of the conical cylinder, the working vehicle is protected, and a rear travelling vehicle is also protected;
3. the special retractable cone cylinder is not required to be customized for the equipment;
because the mode of clamping the conical cylinder vertically is adopted, the conical cylinder base can be allowed to deform in the using process;
4. when the cone is folded, the cone is not limited by the direction of the cone base, each side of the octagonal cone base can face any direction of a horizontal plane, and the cone is not influenced;
because the mode of gripping the cone vertically by the holding clamp is adopted, the cone is not limited by the shape of the base of the cone when being stacked and recycled;
5. the structure is simple, the action is less, and the reliability is stronger;
when the conical barrels are stacked by the rotary mechanical arm, the conical barrels are directly grabbed on the U-shaped conveying unit, then the clamping clamp can be loosened by moving for a certain distance in the vertical direction to finish the work of stacking the conical barrels, and the process is opposite during recovery, so that excessive recovery and stacking actions, such as the action of separating the conical barrels, the action of righting the conical barrels to be upright, the action of pushing the conical barrels to be overturned and the like, are omitted;
6. modularization can be realized, engineering vehicles do not need to be specially customized, and the engineering vehicles can be placed on different small engineering vehicles according to requirements;
an independent power source is adopted to be separated from the vehicle, so that the vehicle does not need to be integrated with a special vehicle;
7. the energy is saved, the environment is protected, and a high-power diesel or gasoline engine is not needed to be used as a power source;
and the energy-saving lithium battery pack which is more environment-friendly is adopted, and the use of a diesel or gasoline engine is avoided.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic diagram of the right end structure of FIG. 1;
FIG. 3 is an enlarged view of FIG. 1 at A;
FIG. 4 is an enlarged view of FIG. 1 at B;
the main reference numerals in the figures have the following meanings:
1. lifting slide rails, 2, lifting slide rails, 3, a protective cover, 4, a U-shaped conveying unit, 5, a hydraulic push rod, 6, a base, 7, a transverse moving linear guide rail, 8, a bottom slide rail, 9, a rotary mechanical arm, 10, a clamp, 11, a driving motor, 12, a lifting driving motor, 13, a lifting module driving motor, 14, a transverse moving driving motor, 15, a righting rod, 16, a fixed permanent magnet, 17, a transverse moving module sliding block, 18, a lifting module sliding block, 19, a lifting sliding block, 20, a rotating rod, 21, a double lug plate, 23, a magnetic suction plate, 24, a bottom sliding block, 25, an electric control cabinet, 26, a lithium battery pack, 27, an air compressor, 61, a connecting rod, 62, a connecting piece, 63, a connecting plate, 91, a big arm, 92, a small arm, 93, a rotary bearing, 101, a clamping claw, 102, a supporting plate, 103.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and examples.
As shown in fig. 1-4: the embodiment is a full-automatic stacking and recycling device for a safety cone, which comprises a base 6 and a U-shaped conveying unit 4 arranged at the top of the base 6, wherein a connecting rod 61 is arranged at one end of the base 6 close to the opening end of the U-shaped conveying unit 4, the length of the connecting rod 61 is greater than the width of the opening end of the U-shaped conveying unit 4, connecting pieces 62 are respectively arranged at the tops of the connecting rods 61 at two sides of the U-shaped conveying unit 4, two lug plates 21 are respectively and rotatably connected onto the connecting pieces 62, a bayonet is formed at one side of each lug plate 21 facing the opening end of the U-shaped conveying unit 4, a transverse linear guide rail 7 is arranged in each bayonet, a transverse module slider 17 is arranged at one side of each transverse linear guide rail 7 away from the opening end of the U-shaped conveying unit 4, a transverse driving motor 14 is arranged at one end of each transverse, a righting rod 15 is fixedly sleeved on the rotating rod 20; a connecting plate 63 is arranged at the bottom of the connecting rod 61, a bottom slide rail 8 is horizontally arranged on the connecting plate 63, and a bottom slide block 24 is arranged on one side of the bottom slide rail 8 away from the opening end of the U-shaped conveying unit 4; a hoisting module is connected to the traverse module sliding block 17, the hoisting module comprises a hoisting slide rail 2, a hoisting module sliding block 18 arranged on the hoisting slide rail 2 and a hoisting module driving motor 13 arranged on one side of the bottom of the hoisting slide rail 2, the hoisting module sliding block 18 is arranged towards the opening end of the U-shaped conveying unit 4, the hoisting module sliding block 18 is fixedly connected with the traverse module sliding block 17, a hoisting slide rail 1 is arranged on one side of the hoisting slide rail 2 away from the opening end of the U-shaped conveying unit 4, a hoisting sliding block 19 is arranged on one side of the hoisting slide rail 1 away from the hoisting slide rail 2, a hoisting driving motor 12 is arranged on one side of the bottom of the hoisting slide rail 1, a slewing mechanical arm 9 is horizontally arranged on the hoisting sliding block 19 in a rotating manner, and a holding clamp 10 for clamping; righting pole 15 for falling the L type, righting the bottom and dwang 20 fixed connection of pole 15, righting the terminal and 1 butt of promotion slide rail in top of pole 15, and still being provided with in the notch of U type conveying unit 4 and righting the hydraulic push rod 5 that the bottom body of rod is connected of pole 15.
Referring to fig. 1, an electric control cabinet 25 is further arranged on the U-shaped conveying unit 4, a controller is arranged in the electric control cabinet 25, the controller is connected with a display operator installed in a vehicle, and the U-shaped conveying unit 4, the hydraulic push rod 5, the transverse linear guide rail 7, the swing mechanical arm 9, the clamp 10, the lifting drive motor 12 and the lifting module drive motor 13 are controlled by the controller to act; and a lithium battery pack 26 for supplying power to the U-shaped conveying unit 4, the hydraulic push rod 5, the transverse linear guide rail 7, the rotary mechanical arm 9, the holding clamp 10, the lifting drive motor 12 and the lifting module drive motor 13 is further arranged on the U-shaped conveying unit 4.
Referring to fig. 2, the swing mechanical arm 9 includes a large arm 91 and a small arm 92, wherein one end of the large arm 91 is rotatably connected to the lifting slider 19, the other end of the large arm 91 is rotatably connected to one end of the small arm 92, swing bearings 93 are respectively disposed at two joints, a driving motor 11 is respectively disposed at the bottoms of the swing bearings 93, and the other end of the small arm 92 is connected to the clamp 10.
Referring to fig. 2 and 3, the holding clamp 10 includes two clamp assemblies symmetrically arranged, each clamp assembly includes a claw 101, a support plate 102 and a telescopic device 103, in this embodiment, the telescopic device 103 is an air cylinder, so an air compressor 27 for supplying air to the air cylinder is further arranged at the U-shaped conveying unit 4, the tail end of the claw 101 is rotatably connected with the end of the other end of the small arm 92, the support plate 102 is arranged at the bottom of the other end of the small arm 92, the telescopic device 103 is arranged on the support plate 102, an execution end of the telescopic device 103 is rotatably connected with the claw 101, the tail end of the telescopic device 103 is rotatably connected with the support plate 102, and a photoelectric sensor is arranged at an opening of the claw 101.
In this embodiment, the hood 3 is provided above the base 6 and the U-shaped transport unit 4.
Referring to fig. 1 and 2, the bottom slider 24 is further provided with a fixed permanent magnet 16, a magnetic attraction plate 23 corresponding to the fixed permanent magnet 16 is arranged on the lower side of the lifting slide rail 2, and the fixed permanent magnet 16 is fixedly connected with the magnetic attraction plate 23.
In this embodiment, the swing arm 9 is further provided with a video monitor, and the video monitor is in communication connection with a display operator installed on the vehicle.
A method for fully automatically stacking and recovering safety cones comprises the following steps:
s1, during stacking, the initial state of the equipment is as shown in figure 1, a conical barrel stack placed on a U-shaped conveying unit 4 is conveyed to one side of an opening end of the U-shaped conveying unit 4, where a conical barrel is to be placed, through a conveying belt, a lifting driving motor 12 is started to drive a lifting slider 19 to drive a rotary mechanical arm 9 to move upwards, when the height of the rotary mechanical arm 9 is higher than the placing height of the conical barrel stack, the lifting driving motor 12 is stopped to lift, then two driving motors 11 are started, a large arm 91 of the rotary mechanical arm 9 rotates 180 degrees anticlockwise under the driving of the driving motor 11 at the joint of the large arm 91 and the lifting slider 19, and the driving motor 11 at the joint of the large arm 91 and a small arm 92 drives the small arm to rotate to move the holding clamp 10 to be right above the conical barrel stack;
s2, the air compressor 27 provides an air source for the telescopic device 103, then the telescopic device 103 is driven to open the jaws 101 of the holding clamp 10, then the lifting driving motor 12 is started to drive the lifting slide block 19 to drive the rotary mechanical arm 9 to integrally move downwards, and when the neck of the uppermost conical cylinder enters the closing range of the jaws 101, the photoelectric sensor arranged at the opening of the jaws 101 triggers the symmetrical jaws 101 to close to capture the conical cylinder;
s3, after the jack catch 101 catches the conical cylinder, the controller controls the lifting driving motor 12 to drive the lifting slide block 19 to drive the rotary mechanical arm 9 to integrally move upwards, when the uppermost conical cylinder is completely separated from the conical cylinder stack, the transverse moving driving motor 14 is started to drive the transverse moving module slide block 17 to drive the lifting module, the lifting slide rail 1, the lifting slide block 19 and the rotary mechanical arm 9 to move towards the conical cylinder placing side, the driving motor 11 at the joint of the large arm 91 and the small arm 92 is started to drive the small arm 92 to rotate towards the conical cylinder placing side, meanwhile, the lifting driving motor 12 is controlled to drive the slide block 19 to drive the rotary mechanical arm 9 to integrally move downwards for a certain distance, the telescopic device 103 is controlled to drive the jack catch 101 to be opened, and the conical cylinder placing is completed;
s4, after the conical barrels on the conical barrel stack are stacked, the U-shaped conveying unit 4 continues to convey the conical barrel stack forwards for stacking;
s5, in recovery, starting an initial state of the equipment as shown in FIG. 1, starting a traverse driving motor 14 to drive a traverse module sliding block 17 to drive a lifting module, a lifting slide rail 1, a lifting sliding block 19 and a rotary mechanical arm 9 to move towards a cone placing side, then controlling the lifting driving motor 12 to drive the lifting sliding block 19 to drive the rotary mechanical arm 9 to move downwards, starting a large arm 91 of the rotary mechanical arm 9 to rotate 180 degrees anticlockwise under the driving of a driving motor 11 at the joint of the large arm 91 and the lifting sliding block 19, driving a small arm 11 at the joint of the large arm 91 and the small arm 92 to drive the small arm to rotate so as to move a holding clamp 10 to be right above the placed cone, starting a telescopic device 103 to open a claw 101 of the holding clamp 10, and after a neck of the cone enters a closing range of the falling claw 101, triggering the symmetrical claw 101 to close by a sensor arranged at an opening of the claw 101 to grasp the cone;
s6, after the jaws 101 grab the conical cylinder, controlling the lifting driving motor 12 to drive the lifting slide block 19 to drive the rotary mechanical arm 9 to move upwards, when the bottom of the conical cylinder is higher than the set height of the conveyor belt of the U-shaped conveying unit 4, stopping the lifting driving motor 12, then starting the traverse driving motor 14 to drive the traverse module slide block 17 to drive the lifting module, the lifting slide rail 1, the lifting slide block 19 and the rotary mechanical arm 9 to move towards the inner side of the U-shaped conveying unit 4, and stopping the traverse driving motor 14 when the conical cylinder moves to the position right above the conveyor belt of the U-shaped conveying unit 4;
s7, starting the telescopic device 103 to open the clamping jaws 101 of the holding clamp 10, and enabling the cone cylinder to fall on the conveying belt to be recovered;
s8, when the conical cylinder is recycled for the second time, controlling the lifting driving motor 12 to drive the lifting slide block 19 to drive the rotary mechanical arm 9 to move upwards, after the clamp 10 is separated from the conical cylinder, starting the traverse driving motor 14 to drive the traverse module slide block 17 to drive the lifting module, the lifting slide rail 1, the lifting slide block 19 and the rotary mechanical arm 9 to move towards the outer conical cylinder placing side of the U-shaped conveying unit 4, stopping the traverse driving motor 14 when the clamp 10 is positioned right above the conical cylinder, starting the lifting driving motor 12 to drive the lifting slide block 19 to drive the rotary mechanical arm 9 to move downwards, starting the telescopic device 103 to open the clamping jaws 101 of the clamp 10, and after the neck of the conical cylinder enters the closing range of the falling clamping jaws 101, closing the symmetrical clamping jaws 101 by using a sensor arranged at the opening of the clamping jaws 101 to capture the conical cylinder;
s9, after the jaws 101 grab the conical cylinder, controlling the lifting driving motor 12 to drive the lifting slide block 19 to drive the rotary mechanical arm 9 to move upwards, when the bottom of the conical cylinder is higher than the height of the conical cylinder placed on the conveying belt of the U-shaped conveying unit 4, stopping the lifting driving motor 12, then starting the traverse driving motor 14 to drive the traverse module slide block 17 to drive the lifting module, the lifting slide rail 1, the lifting slide block 19 and the rotary mechanical arm 9 to move towards the inner side of the U-shaped conveying unit 4, when the conical cylinder moves to be right above the conical cylinder on the conveying belt of the U-shaped conveying unit 4, stopping the traverse driving motor 14, then starting the telescopic device 103 to open the jaws 101 of the clamp 10, and enabling the conical cylinder to fall onto the conical cylinder which is firstly recovered on the conveying belt to complete recovery;
and S10, repeating the operations in S8 and S9 to continue cone recovery, and controlling the U-shaped conveying unit 4 to reversely convey and move the cone stack after a certain amount of cone is collected by the recovery cones.
In addition, the utility model provides a full-automatic equipment of putting things in good order and retrieving a safe awl section of thick bamboo, because on the connecting piece 62 with two otic placodes 21 for rotating the connection, be provided with dwang 20 on the top plate body of two otic placodes 21, cup joint on the dwang 20 and be fixed with righting pole 15, still be provided with the hydraulic push rod 5 with righting the body of rod connection in the notch of U type conveying unit 4 bottom, when hydraulic push rod 5 promoted or pull back and right pole 15, sideslip linear guide 7 will drive the part whole rotary motion rather than the fixed connection, therefore, when this equipment did not use, revolve rotation arm 9 to one side of keeping away from U type conveying unit 4, then start hydraulic push rod 5 and pull back and right pole 15, right pole 15 will drive two otic placodes 21 and rotate towards the notch direction that is close to U type conveying unit 4, after hydraulic push rod 5 took right pole 15 to the level, the transverse linear guide rail 7 drives the part fixedly connected with the transverse linear guide rail to be in a horizontal state as a whole, and the part fixedly connected with the transverse linear guide rail 7 is positioned in the notch of the U-shaped conveying unit 4, so that the conveying space is saved; when the equipment needs to be used, the hydraulic push rod 5 pushes the righting rod 15 to be in a vertical state.
In summary, the utility model provides a full-automatic equipment of putting things in good order and retrieving a safety cone section of thick bamboo has realized retrieving a cone section of thick bamboo along the traffic direction of engineering vehicle to avoid the trouble and the potential safety hazard of backing a car and receiving a section of thick bamboo, and guarantee that engineering vehicle is in the safe lane inboard all the time in the course of the work, do not occupy the side lane, avoid being cut the hidden danger of rubbing by the rear or the place ahead high-speed vehicle; a specially-folded cone cylinder is not required to be customized for equipment; when the cone is folded, the cone is not limited by the direction of the cone base, each side of the octagonal cone base can face any direction of a horizontal plane, and the cone is not influenced; modularization can be realized, engineering vehicles do not need to be specially customized, and the engineering vehicles can be placed on different small engineering vehicles according to requirements; the energy-saving and environment-friendly electric vehicle has the advantages of energy conservation, environmental protection, no need of using a high-power diesel or gasoline engine as a power source, simple structure, less actions and stronger reliability.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (9)
1. The utility model provides a full-automatic equipment of putting things in good order and retrieving safe awl section of thick bamboo which characterized in that: comprises a base (6) and a U-shaped conveying unit (4) arranged at the top of the base (6), wherein a connecting rod (61) is arranged at one end of the base (6) close to the opening end of the U-shaped conveying unit (4), the length of the connecting rod (61) is greater than the width of the opening end of the U-shaped conveying unit (4), connecting pieces (62) are respectively arranged at the tops of the connecting rods (61) at two sides of the U-shaped conveying unit (4), double lug plates (21) are respectively and rotatably connected onto the connecting pieces (62), a bayonet is formed at one side of each double lug plate (21) facing the opening end of the U-shaped conveying unit (4), a linear transverse moving guide rail (7) is arranged in each bayonet, a transverse moving module sliding block (17) is arranged at one side of each transverse moving linear guide rail (7) far away from the opening end of the U-shaped conveying unit (4), and a transverse, a rotating rod (20) is arranged on the top plate body of the two double-lug plates (21), and a righting rod (15) is fixedly sleeved on the rotating rod (20); a connecting plate (63) is arranged at the bottom of the connecting rod (61), a bottom sliding rail (8) is horizontally arranged on the connecting plate (63), and a bottom sliding block (24) is arranged on one side, away from the opening end of the U-shaped conveying unit (4), of the bottom sliding rail (8); a lifting module is connected on a traverse module sliding block (17), the lifting module comprises a lifting slide rail (2), a lifting module sliding block (18) arranged on the lifting slide rail (2) and a lifting module driving motor (13) arranged on one side of the bottom of the lifting slide rail (2), the lifting module sliding block (18) is arranged towards the open end of a U-shaped conveying unit (4), the lifting module sliding block (18) is fixedly connected with the traverse module sliding block (17), a lifting slide rail (1) is arranged on one side of the lifting slide rail (2) far away from the open end of the U-shaped conveying unit (4), a lifting sliding block (19) is arranged on one side of the lifting slide rail (1) far away from the lifting slide rail (2), a lifting driving motor (12) is arranged on one side of the bottom of the lifting slide rail (1), and a rotary mechanical arm (9) is horizontally and rotatably arranged on the lifting sliding, the tail end of the rotary mechanical arm (9) is provided with a holding clamp (10) for clamping the safety cone; righting pole (15) and being the type of falling L, righting the bottom and dwang (20) fixed connection of pole (15), the top end and the promotion slide rail (1) butt of righting pole (15), and still be provided with in the notch of U type conveying unit (4) and right hydraulic push rod (5) that pole (15) bottom body of rod is connected.
2. The full-automatic safe cone stacking and recycling device according to claim 1, wherein the rotary mechanical arm (9) comprises a large arm (91) and a small arm (92), one end of the large arm (91) is rotatably connected with the lifting slider (19), the other end of the large arm (91) is rotatably connected with one end of the small arm (92), rotary bearings (93) are respectively arranged at two joints, driving motors (11) are respectively arranged at the bottoms of the rotary bearings (93), and the other end of the small arm (92) is connected with the holding clamp (10).
3. The full-automatic stacking and recovering equipment for the safety cone barrels is characterized in that the holding clamp (10) comprises two clamp assemblies which are symmetrically arranged, each clamp assembly comprises a clamping jaw (101), a supporting plate (102) and a telescopic device (103), the tail end of each clamping jaw (101) is rotatably connected with the end of the other end of the corresponding small arm (92), the supporting plate (102) is arranged at the bottom of the other end of the corresponding small arm (92), the telescopic device (103) is arranged on the corresponding supporting plate (102), the actuating end of the telescopic device (103) is rotatably connected with the clamping jaws (101), and the tail end of the telescopic device (103) is rotatably connected with the corresponding supporting plate (102).
4. The full-automatic safety cone stacking and recycling device is characterized in that a photoelectric sensor is arranged at an opening of the clamping jaw (101).
5. The apparatus for full-automatic stacking and reclaiming of safety cones according to claim 1, wherein a shield (3) is covered above the base (6) and the U-shaped conveying unit (4).
6. The equipment for fully automatically stacking and recovering the safety cones as claimed in claim 4, wherein an electric control cabinet (25) is further arranged on the U-shaped conveying unit (4), a controller is arranged in the electric control cabinet (25), the controller is connected with a display operator installed in a vehicle, and the U-shaped conveying unit (4), the hydraulic push rod (5), the transverse moving linear guide rail (7), the slewing mechanical arm (9), the clamp (10), the lifting drive motor (12) and the lifting module drive motor (13) are controlled by the controller to act.
7. The equipment for fully automatically stacking and recovering the safety cones as claimed in claim 6, wherein the U-shaped conveying unit (4) is further provided with a lithium battery pack (26) for supplying power to the U-shaped conveying unit (4), the hydraulic push rod (5), the transverse linear guide rail (7), the swing mechanical arm (9), the holding clamp (10), the lifting drive motor (12) and the lifting module drive motor (13).
8. The equipment for fully automatically stacking and recovering the safety cones as claimed in claim 1, wherein the bottom sliding block (24) is further provided with a fixed permanent magnet (16), a magnetic attraction plate (23) corresponding to the fixed permanent magnet (16) is arranged on the lower side of the lifting slide rail (2), and the fixed permanent magnet (16) is fixedly connected with the magnetic attraction plate (23).
9. The equipment for fully automatically stacking and recovering the safety cones as claimed in claim 1, wherein the rotary mechanical arm (9) is further provided with a video monitor, and the video monitor is in communication connection with a display operator installed on a vehicle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920876501.4U CN210392840U (en) | 2019-06-12 | 2019-06-12 | Full-automatic stacking and recycling equipment for safety cone |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920876501.4U CN210392840U (en) | 2019-06-12 | 2019-06-12 | Full-automatic stacking and recycling equipment for safety cone |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210392840U true CN210392840U (en) | 2020-04-24 |
Family
ID=70348737
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920876501.4U Withdrawn - After Issue CN210392840U (en) | 2019-06-12 | 2019-06-12 | Full-automatic stacking and recycling equipment for safety cone |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210392840U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110127363A (en) * | 2019-06-12 | 2019-08-16 | 江苏宁靖盐高速公路有限公司 | A kind of device and method of full-automatic stacking and the safe cone cylinder of recycling |
| CN114803421A (en) * | 2022-06-21 | 2022-07-29 | 南京英达公路养护车制造有限公司 | Cone winding and unwinding device |
-
2019
- 2019-06-12 CN CN201920876501.4U patent/CN210392840U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110127363A (en) * | 2019-06-12 | 2019-08-16 | 江苏宁靖盐高速公路有限公司 | A kind of device and method of full-automatic stacking and the safe cone cylinder of recycling |
| CN110127363B (en) * | 2019-06-12 | 2024-02-20 | 江苏宁靖盐高速公路有限公司 | Full-automatic device and method for stacking and recycling safety cone |
| CN114803421A (en) * | 2022-06-21 | 2022-07-29 | 南京英达公路养护车制造有限公司 | Cone winding and unwinding device |
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