Intelligent servo control adhesive deposite device
Technical Field
The utility model relates to a point gum machine technical field, more specifically say, it relates to a batch point gum machine based on servo control.
Background
The point gum machine also known as spreading machine, the glue dripping machine, the machine of glue beating, the glue filling machine etc. along with the birth of more and more novel technologies, the point gum machine has realized semi-automatization point and has glued the operation, but its point is glued the mechanism and is more loaded down with trivial details because of its mode of controlling, the position of artifical manual adjustment point rubber roll is required to conventional production mode, then carry out the point and glue the operation, according to different point and glue the requirement, all need the point rubber roll of readjustment before gluing at every turn, it is not only can cause some glue inefficiency to rely on manual adjustment to glue to the accuracy of manual adjustment point rubber roll also is.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an intelligent servo control adhesive deposite device need not artifical manual adjustment point and glues the position, adopts servo intelligent control point rubber roll point to glue the angle for the point is glued the position and is more accurate, has also saved a large amount of manual debugging costs.
The above technical purpose of the present invention can be achieved by the following technical solutions: an intelligent servo control glue dispensing device comprises a movable base, a glue dispensing mechanism and a servo device, wherein the glue dispensing mechanism consists of a glue dispensing roller, a carrier roller, a groove roller and a circular brace, a channel for driving paper is formed by setting relative positions of the glue dispensing roller, the carrier roller and the groove roller, an angle encoder on the glue dispensing roller transmits rotation data of the glue dispensing roller to the servo device in the transmission process of the paper, the servo device controls the glue dispensing roller to automatically adjust the glue dispensing angle to a proper glue dispensing angle, the transmission paper is subjected to glue dispensing, and after the glue dispensing is finished, the paper passes through a glue filtering device consisting of a manual registration roller and the circular brace.
By adopting the technical scheme, the roll paper to be glued is firstly delivered from the lower part of the carrier roller, passes through the upper part of the groove roller and then penetrates out of the space between the manual registration roller and the circular brace, after the roll paper with glue is placed, the servo device is started, the servo device drives the gear to rotate, the gear rotates to drive the glue dispensing roller to rotate, in the process, the roll paper to be glued sequentially passes through the carrier roller and the groove roller, and when the roll paper to be glued is conveyed to the groove roller, the glue dispensing head on the glue dispensing roller performs glue dispensing operation on the roll paper. The conventional production mode needs manual adjustment of the position and the angle of the point rubber roller according to different dispensing requirements, so that the efficiency is low, the precision of the manual adjustment is inaccurate, and a large amount of labor cost can be caused. This scheme is compared general point and is glued the mechanism, adopts servo intelligent control point rubber roll point to glue the angle, need not artifical manual adjustment point and glues position and angle, and the point is glued more accurately, has also saved the time and the cost of labor of debugging calibration.
The utility model discloses further set up to: the dispensing roller of the dispensing mechanism is composed of a main shaft and a dispensing head, wherein the main shaft comprises a clamping frame, shaft sleeves and a corrugated hand wheel, the shaft sleeves are connected with two ends of the main shaft, the shaft sleeve on one side is connected with a gear, the shaft sleeve on the other side is connected with the corrugated hand wheel, a clamping block is arranged on the clamping frame, and the main shaft is connected with the clamping frame through the clamping block.
Through adopting above-mentioned technical scheme, servo motor drive gear rotates, and under the gear drive, the main shaft rotates and drives the clamping frame and rotate, makes the dispensing head on the clamping frame do eccentric displacement towards the grooved roll direction, reaches after presetting the angle, and servo motor stops the drive, and the gear stall, dispensing head is taken along with stopping the displacement. The dispensing head is driven to move through the servo motor, so that the manual calibration is more convenient and faster, and the accuracy is higher. The corrugated hand wheel is arranged on the other side of the glue dispensing roller, and mechanical failure can be still controlled manually through manpower, so that the applicability of the equipment is higher.
The utility model discloses further set up to: the manual registration roller is composed of a rotating shaft and a roller, one side of the rotating shaft is connected with a handle installed on a wallboard through a shaft sleeve, the other side of the rotating shaft is rotatably connected with the wallboard, short arms perpendicular to the rotating shaft are arranged on two sides above the rotating shaft, the roller is connected with the rotating shaft in parallel through the short arms, the position of the axis of the rotating shaft is lower than that of a round brace, and the round brace is located on a motion trajectory line of eccentric displacement of the roller.
Through adopting above-mentioned technical scheme, the staff can the twist grip drive the axis of rotation and rotate, and the axis of rotation rotates and drives the cylinder and take place eccentric displacement, and the cylinder is close to the circle brace more, and the gap that forms between them is narrower more, can filter more glue during the paper transmission, and the distance of cylinder and circle brace is farther, filters more glue still less or even not filter direct transmission. The distance between the roller and the round brace can be adjusted, so that the glue applying quantity can meet different glue applying quantity requirements; meanwhile, the problem that the paper is polluted by extruding redundant glue at the corners after the paper is bonded by the paper with overlarge gluing amount is avoided.
The utility model discloses further set up to: the wall plate gluing device is characterized in that at least three groups of gluing mechanisms are arranged in the vertical direction, and gluing intermediate wheels are meshed between gears in every two adjacent upper and lower groups of gluing mechanisms and are rotatably connected to the outer side of the wall plate.
By adopting the technical scheme, the multilayer dispensing mechanisms are arranged in the same area, so that the occupied area of equipment is saved, and batch dispensing is realized; the multi-layer glue dispensing mechanism is driven to operate through meshing of the gears and the glue dispensing medium wheels, only one servo device is needed to drive all the glue dispensing mechanisms to operate, the structure is more compact, and the multi-layer glue dispensing mechanism is more energy-saving compared with the same-type equipment between the same rows, so that the manufacturing cost is saved.
The utility model discloses further set up to: the base of the moving device is H-shaped, two sides above the base are provided with wall plates which are parallel to each other, round holes are formed in the wall plates, the base is provided with a pedal plate, two sides of the pedal plate are fixed on the wall plates, the bottom of the pedal plate is fixed on the base, two sides of the bottom of the pedal plate are provided with moving guide rails which are parallel to the wall plates, and two ends of the moving guide rails are provided with guide rail cross braces which are perpendicular to the moving.
By adopting the technical scheme, the wall plate is provided with the round hole, so that the gear and the dispensing mechanism can be conveniently installed at a fixed point; the pedal is arranged, so that the multilayer glue dispensing mechanism can be adjusted and maintained manually; the bottom of the movable base is provided with the movable guide rail, so that the inconvenience of movement of the device is avoided, and the user can reasonably arrange the equipment placing position according to the actual condition.
The utility model discloses further set up to: in the servo device, a motor plate base is fixed on the outer side of a layer of wall plate, the motor plate base is connected with a speed reducer mounting base, the speed reducer mounting base is connected with a speed reducer, the other end of the speed reducer is connected with a servo motor, the servo motor is connected with an angle encoder, and a supporting rod is fixedly mounted at the bottom of the servo motor.
By adopting the technical scheme, when the servo device is started or stopped, the servo motors are slowly changed in speed, and compared with a common motor, the servo motor is adopted, so that the servo device is more stable in operation; the servo device is independently arranged on one side of the dispensing mechanism, so that the servo device is convenient for a worker to operate and set, and the bottom of the device is fixedly provided with the supporting rod, so that the servo device is more stable.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic diagram of the overall structure of the present invention:
fig. 3 is a front view of the overall structure of the present invention;
fig. 4 is a schematic structural view of the dispensing roller of the present invention;
fig. 5 is a schematic structural view of a manual registration roller of the present invention;
fig. 6 is a schematic structural diagram of the servo device of the present invention.
Wherein the reference numbers are as follows: 1. moving base, 2, glue dispensing mechanism, 3, servo device, 4, base, 5, wallboard, 6, gear, 7, carrier roller, 8, grooved roller, 9, glue dispensing roller, 10, manual registration roller, 11, circular brace, 12, pedal, 13, handrail, 14, guide rail cross brace, 91, main shaft, 911, clamping frame, 912, clamping block, 913, glue dispensing head, 92, shaft sleeve, 93, moving guide rail, 94, glue dispensing intermediate wheel, 95, corrugated hand wheel, 101, rotating shaft, 102, handle, 103, short arm, 104, roller, 31, motor plate seat, 32, reducer mounting seat, 33, speed reducer, 34, servo motor, 35, supporting rod.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Example (b):
as shown in fig. 1-4, the device comprises a movable base 1, a glue dispensing mechanism 2 and a servo device 3, wherein the movable base comprises a base 4 and two side wall plates 5 above the base 4, a gear 6 is mounted on one side wall plate 5, an angle encoder is mounted on the gear 6, and a carrier roller 7 is mounted between the two side wall plates 5; the dispensing mechanism 2 comprises a groove roller 8, a dispensing roller 9, a manual registration roller 10 and a circular brace 11, the axes of the carrier roller 7 and the groove roller 8 are at the same horizontal height, the main shaft 91 of the dispensing roller 9 and the rotating shaft 101 of the manual registration roller 10 are at the same horizontal height, the horizontal positions of the main shaft 91 of the dispensing roller 9 and the rotating shaft 101 of the manual registration roller 10 are higher than that of the carrier roller 7 and the groove roller 8, the dispensing roller 9, the manual registration roller 10 and the circular brace 11 are sequentially connected with the wall plate 5, and the dispensing roller 9 is connected with a gear 6; the servo device 3 is connected to one side of the base 4. The glue dispensing roller 9 further comprises a glue dispensing head 913, two ends of the main shaft 91 are connected with shaft sleeves 92, one side of the shaft sleeve 92 is connected with the gear 6, the other side of the shaft sleeve 92 is connected with the corrugated hand wheel 95, a clamping block 912 is installed on the clamping frame 911, and the main shaft 91 is connected with the clamping frame 911 through the clamping block 912.
In this embodiment, an angle encoder is installed on the gear 6, the gear 6 is connected with the spindle 91 of the dispensing roller 9, and the dispensing process adopted in this embodiment is as follows: servo unit 3 control point rubber roll 9 and grooved roll 8 rotate to predetermineeing the angle, the paper gets into from bearing roller 7 below, walk around from grooved roll 8 top, the paper is when grooved roll 8 top transmission, point glue roller 9 just carries out the point glue to the paper, the point glue is accomplished the back and is passed through the slot that circle brace 11 and manual registration roller 10 formed, extrude unnecessary glue, the unnecessary glue that is extruded falls into the album gluey groove (not drawn in the picture) of downside installation, whole process realizes full automation, need not artifical the participation, improve some glue efficiency, reduce the manufacturing cost of labor.
In this embodiment, the servo device 3 drives the gear 6 to rotate, the gear 6 rotates to drive the glue dispensing roller 9 to rotate, an angle encoder on the gear converts a rotating angle of the gear 6 into raster data and transmits the raster data to the servo device 3, the servo device 3 compares the received data with preset data, when the data are consistent, the servo device 3 stops driving, the glue dispensing roller 9 stops rotating after rotating to a set position, and paper transferred on the slot roller 8 by a glue dispensing head on the glue dispensing roller 9 is subjected to glue dispensing operation. The radian of the glue dispensing roller 9 controlled by the servo device 3 is controlled more accurately, so that the problems that the glue discharging amount of some paper is large and is wasted due to manual alignment and the glue discharging amount of some paper is too small to reach the use standard and can only be scrapped are avoided.
In the embodiment, the continuous dispensing operation of long-distance paper is realized by the cooperation of the carrier roller 7, the grooved roller 8, the dispensing roller 9, the manual registration roller 10 and the round brace 11, and a multi-layer dispensing mechanism is arranged from top to bottom, so that multi-layer dispensing operation can be simultaneously performed, batch dispensing is realized, and the dispensing efficiency is greatly improved; and the vertical design of the machine occupies small area, and saves space.
In this embodiment, the gear 6 and the dispensing intermediate wheel 94 are engaged to drive the multi-layer dispensing mechanism to operate, only one servo device 3 is needed to drive all the dispensing mechanisms to operate, the structure is more compact, and the dispensing mechanism is more energy-saving compared with the devices of the same type between the same rows, so that the manufacturing cost is saved.
In the embodiment, the dispensing roller 9 is connected with the gear 6, the angle encoder on the gear 6 is electrically connected with the servo device 3, the servo motor 34 drives the gear 6 to rotate, and the gear 6 rotates to drive the dispensing roller 9 to swing within a certain angle range; a rotating shaft 101 in the manual registration roller 10 is connected with a handle 102, a roller 104 is connected on the rotating shaft 101 through a short arm 103, the rotating shaft 101 is driven to rotate through the rotating handle 102, and the roller 104 on the rotating shaft 101 is driven to eccentrically displace while the rotating shaft 101 rotates; the arrangement enables the positions of the glue dispensing roller 9, the grooved roller 8 and the manual registration roller 10 to be adjustable, and is convenient for adapting to different glue dispensing requirements under different conditions.
In this embodiment, two sides of the bottom of the base 4 are provided with a moving guide rail 93 parallel to the wall plate 5, a pedal 12 is arranged above the base 4, and two sides of the wall plate 5 are provided with handrails 13; the machine belongs to large-scale automatic production equipment, the volume and the weight of the machine are inconvenient to move, and a moving guide rail 93 is arranged to facilitate the moving position of the equipment; because set up multilayer point gum machine and construct and can lead to equipment higher, the routine maintenance is inconvenient to some extent, sets up the spare part that the workman adjusted higher position of being convenient for of running-board and handrail 13, and the maintenance is also convenient for to the part break down above the equipment.
In this embodiment, motor plate seat 31 is fixed in a lateral wall 5 outside, and motor plate seat 31 installation speed reducer mount pad 32, installation speed reducer 33 on the speed reducer mount pad 32, and the speed reducer 33 other end links to each other with servo motor 34, and servo motor 34 links to each other with angle encoder, two spinal branch vaulting poles 35 of servo motor 34 bottom fixed mounting. The servo device 3 is independently arranged on one side of the dispensing mechanism 2, so that the dispensing mechanism is convenient for workers to operate and arrange, and the supporting rod 35 is fixed at the bottom of the dispensing mechanism and is more stable; the servo device 3 adopts the servo motor 34, and compared with a common motor, the servo motor 34 is more stable in starting and stopping, so that the servo device is more stable in operation.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.