CN210381951U - Flail knife type smashing and picking system configured for round bundle picking and bundling machine - Google Patents

Flail knife type smashing and picking system configured for round bundle picking and bundling machine Download PDF

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Publication number
CN210381951U
CN210381951U CN201920963725.9U CN201920963725U CN210381951U CN 210381951 U CN210381951 U CN 210381951U CN 201920963725 U CN201920963725 U CN 201920963725U CN 210381951 U CN210381951 U CN 210381951U
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China
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picking
smashing
flail
cutter
fixed cutter
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CN201920963725.9U
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Inventor
王东栋
田庆丰
杜亚星
张世昌
程慧慧
裴英豪
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Pingdingshan Jiujiu Industrial Co ltd
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Pingdingshan Jiujiu Industrial Co ltd
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Abstract

The utility model relates to a flail knife type crushing and picking system configured for a round bale picking and bundling machine, which comprises a crushing and picking knife shaft mechanism, a soil retaining plate mechanism, a front fixed knife assembly, an upper fixed knife assembly and an auger mechanism, wherein the crushing and picking knife shaft mechanism is arranged in the middle part in a shell of the crushing and picking machine, the grass is picked up and fed into the bundling machine and is conveyed in the bundling machine, the soil retaining plate mechanism prevents stones and soil blocks from entering the picking machine along with the grass, after the grass enters the bundling machine, is contacted with the front fixed cutter component and uniformly inclined and lodged under the action of the front fixed cutter component, and is vertical to the front fixed cutter, the forage is cut into a plurality of small sections under the action of the front fixed knife and is driven by the smashing and picking knife shaft mechanism to contact with the upper fixed knife component, further sheared into small sections of forage under the action of the upper fixed cutter plate, so that the forage can be conveniently conveyed in the bundling machine and further conveyed in the bundling machine under the driving of the auger mechanism arranged at the rear.

Description

Flail knife type smashing and picking system configured for round bundle picking and bundling machine
Technical Field
The utility model relates to an agricultural harvest machinery equipment technical field, concretely relates to circle bundle picks flail knife formula of bundling machine configuration and smashes pickup system.
Background
The straw is an important byproduct of crops and an important production resource for industrial and agricultural production. After the crops are mature, the straws can be used as fuel, fertilizer, feed and industrial raw materials. Therefore, the straw harvesting machine, namely the straw bundling machine, is widely applied.
However, agricultural cultivated land in China has a complex environment, most straws have the characteristics of wet humidity, long length, high hardness, strong flexibility and the like, the elastic-tooth type pickup mechanism of the conventional bundling machine cannot pick up the corn straws orderly and convey the corn straws in the bundling machine, and the mutual action of the bundling machine and the corn straws during conveying easily causes the bundling machine to break down or even cannot meet the operation requirements.
How to design a rational in infrastructure, the configuration that pick-up machine was picked up to current circle bundle is perfect to design ingenious flail knife crushing pick-up mechanism is the problem that needs to solve at present.
SUMMERY OF THE UTILITY MODEL
In order to solve agricultural arable land environment complicacy to most straw has humidity wet, length is long, hardness is high, pliability characteristics such as strong, thereby leads to the inside system of picking up of current bundling machine can not pick up the forage smoothly and carry out the problem of carrying in bundling machine, the problem that the forage unordered rotation and destruction bundling machine inner structure in bundling machine appears, the utility model provides a circle bundle picks up flail knife formula of bundling machine configuration and smashes the system of picking up, realizes rational in infrastructure, and design benefit, the feeding is convenient, is difficult for blockking up, the purpose of not lou material.
The utility model provides a solve above-mentioned problem, provide a new technical scheme: a flail knife type smashing and picking system configured for a round bale picking and bundling machine comprises a smashing and picking device shell, and a soil blocking plate mechanism, a smashing and picking cutter shaft mechanism, an upper straw blocking plate and a packing auger mechanism which are arranged in the smashing and picking device shell, wherein the soil blocking plate mechanism is arranged in front of the inside of the smashing and picking device shell, the soil blocking plate mechanism is vertically downward, the smashing and picking cutter shaft mechanism is arranged in the middle of the inside of the smashing and picking device shell, the straw is picked into the inside of the bundling machine and conveyed in the bundling machine, the upper straw blocking plate is fixedly arranged at the upper part of the smashing and picking cutter shaft mechanism, the smashing and picking cutter shaft mechanism comprises a smashing cutter shaft and a plurality of flail knife seat assemblies arranged on the smashing cutter shaft, the flail knife seat assemblies are uniformly distributed at two ends towards the center and sleeved on the smashing cutter shaft, the adjacent flail knife seat assemblies are arranged in parallel with each other, a front fixed knife assembly is arranged in, preceding stationary knife subassembly and crushing pick up arbor mechanism parallel arrangement, preceding stationary knife subassembly contain preceding stationary knife fixed plate and preceding stationary knife, preceding stationary knife equipartition sets up on preceding stationary knife fixed plate, preceding stationary knife is the triangle-shaped shape, and preceding stationary knife is parallel arrangement each other, will smash the forage that picks up arbor mechanism and pick up and cut, arbor mechanism front upper place still parallel arrangement has the stationary knife subassembly, goes up the stationary knife subassembly and contains stationary knife fixed plate and a plurality of stationary knife boards, goes up the stationary knife board equipartition and sets up on last stationary knife fixed plate, goes up the stationary knife board and is the zigzag shape, will further shred through the forage that preceding stationary knife was cuted and cut, smash pick up the upper back of arbor mechanism and still parallel arrangement auger mechanism, gather the forage after will shredding to the center and carry to the rear.
The flail knife seat assembly comprises a flail knife, a flail knife seat, a B-shaped pin shaft, a flat washer and an opening pin, wherein the flail knife seat is triangular, the center of the flail knife seat is a round hole, the flail knife seat is fixedly sleeved on a knife shaft, through holes are further formed in three end points of the flail knife seat, two flail knives are symmetrically arranged in each through hole, the flail knives are fixed on the flail knife seat through the B-shaped pin shaft and the opening pin, and the flat washer is further clamped between the flail knife and the flail knife seat.
Smash arbor both ends cover be equipped with cylinder hole self-aligning ball bearing, fixed mounting has non-standard casting bearing frame on smashing pickup shell curb plate, cylinder hole self-aligning ball bearing erects at non-standard casting bearing frame to make crushing arbor can rotate, smash the fixed five groove belt pulleys of C type that are provided with of arbor one end, be connected with power unit through the belt, accept power unit's power and drive the arbor and rotate, the arbor other end is provided with C type three groove belt pulley, the belt pulley hookup that sets up on C type three groove belt pulley passes through belt and rear auger mechanism from this, thereby drive auger mechanism rotates.
The cylindrical hole self-aligning ball bearing outside is provided with the bearing frame closing cap in order to prevent dust, and cylindrical hole self-aligning ball bearing is inside to be provided with the skeleton oil blanket, and the bearing frame closing cap still is provided with 90 butter oiling cups outward in order to annotate lubricating grease.
Compared with the prior art, the beneficial effects of the utility model are that:
1) the utility model comprises a smashing and picking knife shaft mechanism, a soil retaining plate mechanism, a front fixed knife assembly, an upper fixed knife assembly and a packing auger mechanism, wherein the smashing and picking knife shaft mechanism is arranged at the middle part in a shell of the smashing and picking device and is used for picking forage into a bundling machine and conveying the forage in the bundling machine, the soil retaining plate mechanism prevents stones and soil blocks from entering the picking device along with the forage, after the forage enters the bundling machine, is contacted with the front fixed cutter component and uniformly inclined and lodged under the action of the front fixed cutter component, and is vertical to the front fixed cutter, the forage is cut into a plurality of small sections under the action of the front fixed knife and is driven by the smashing and picking knife shaft mechanism to contact with the upper fixed knife component, and further cut into small sections of forage under the action of the upper fixed cutter plate, so that the forage can be conveniently conveyed in the bundling machine and further conveyed into the bundling machine under the driving of a packing auger mechanism arranged at the rear. Get rid of the blade holder and be both ends to central heliciform distribution on smashing the arbor, can increase the contact time with the forage straw, improve and pick up efficiency.
2) The flail knife seat assembly comprises a flail knife, a flail knife seat, a B-shaped pin shaft, a flat washer and an opening pin, wherein the flail knife seat is triangular, the center of the flail knife seat is a round hole, the flail knife seat is fixedly sleeved on a knife shaft, through holes are further formed in three end points of the flail knife seat, two flail knives are symmetrically arranged in each through hole, the flail knives are fixed on the flail knife seat through the B-shaped pin shaft and the opening pin, and the flat washer is further clamped between the flail knife and the flail knife seat. The flail knife can be set as right angle flail knife, obtuse angle flail knife and acute angle flail knife, changes the flail knife type according to the straw variety of difference, more adapts to the straw of equidimension not, improves and picks up efficiency and pick up the effect.
3) Smash arbor both ends cover be equipped with cylinder hole self-aligning ball bearing, fixed mounting has non-standard casting bearing frame on smashing pickup shell curb plate, cylinder hole self-aligning ball bearing erects at non-standard casting bearing frame to make crushing arbor can rotate, smash the fixed five groove belt pulleys of C type that are provided with of arbor one end, be connected with power unit through the belt, accept power unit's power and drive the arbor and rotate, the arbor other end is provided with C type three groove belt pulley, the belt pulley hookup that sets up on C type three groove belt pulley passes through belt and rear auger mechanism from this, thereby drive auger mechanism rotates. The crushing cutter shaft and the auger mechanism are connected through the belt pulley, and are driven to operate through one set of power mechanism, so that the structure is simple, and the internal space of the bundling machine is saved.
4) The cylindrical hole self-aligning ball bearing outside have the bearing frame closing cap in order to prevent dust, the inside skeleton oil blanket that is provided with of cylindrical hole self-aligning ball bearing, the bearing frame closing cap still is provided with 90 butter oiling cups outward in order to annotate lubricating grease. So that smash the arbor operation more smoothly, avoid internal mechanism to get into impurity under abominable operational environment, influence internal mechanism operation, 90 butter oiling cups of setting make things convenient for more the lubricated grease of notes, improve work efficiency, save maintenance time.
Drawings
FIG. 1 is a schematic view of the crushing and picking mechanism of the present invention;
FIG. 2 is a schematic view of a cutter shaft throwing mechanism of the present invention;
FIG. 3 is a schematic view of the front stationary knife assembly of the present invention;
FIG. 4 is a schematic view of the upper stationary knife assembly of the present invention;
FIG. 5 is a schematic view of a flail holder assembly of the present invention;
fig. 6 is a schematic diagram of the kind of flail knife of the present invention.
The labels in the figure are: 1. a soil guard plate mechanism, 2, a front fixed cutter assembly, 3, an upper fixed cutter assembly, 4, a crushing pick-up shell, 5, a crushing pick-up cutter shaft mechanism, 6, an upper grass guard plate, 7, a packing auger mechanism, 8, a C-shaped three-groove belt pulley, 9, a 90-degree grease injection cup, 10, a bearing seat sealing cover, 11, a first side plate, 12, a cylindrical hole self-aligning ball bearing, 13, a non-standard casting bearing seat, 14, a framework oil seal, 15, a second side plate, 16, a TC framework oil seal, 17, a C-shaped five-groove belt pulley, 18, a first fixing assembly, 19, a double-hole gasket, 20, a first flat key, 21, a second fixing assembly, 22, a welding nut, 23, a crushing cutter shaft, 24, a flail cutter seat assembly, 25, a second flat key, 26, a double-hole gasket, 27, a front fixed cutter plate, 28, a front fixed cutter, 29, an upper fixed cutter plate, 30, a welding nut, 31, an upper fixed cutter plate, 32 and a, 33. the device comprises flail knives 34, B-shaped pin shafts 35, flat washers 36, split pins 37, right-angle long flail knives 38, right-angle short flail knives 39 and obtuse-angle flail knives.
Detailed Description
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.
As shown in the figure, a bale picks up flail knife formula of bundling machine configuration and smashes pickup system, contains and smashes pickup shell 4 and sets up fender apron mechanism 1, smash pickup arbor mechanism 5, upper portion fender straw 6 and auger mechanism 7 in smashing pickup shell 4, fender apron mechanism 1 set up in smashing pickup shell 4 inside the place ahead, keep off 1 perpendicular downwards of fender apron mechanism, smash pickup arbor mechanism 5 and set up middle part in smashing pickup shell 4, pick up the forage into bundling machine inside and carry the forage in the bundling machine, upper portion fender straw 6 is fixed to be set up at 5 upper portions of smashing pickup arbor mechanism, its characterized in that: the smashing and picking cutter shaft mechanism 5 comprises a smashing cutter shaft 23 and a plurality of knife throwing seat 32 components 24 arranged on the smashing cutter shaft 23, the knife throwing seat 32 components 24 are spirally and uniformly sleeved on the smashing cutter shaft 23 from two ends to the center, the adjacent knife throwing seat 32 components 24 are arranged in parallel, a front fixed knife component 2 is arranged right ahead the smashing and picking cutter shaft mechanism 5, the front fixed knife component 2 and the smashing and picking cutter shaft mechanism 5 are arranged in parallel, the front fixed knife component 2 comprises a front fixed knife fixing plate 27 and a front fixed knife 28, the front fixed knife 28 is uniformly arranged on the front fixed knife fixing plate 27, the front fixed knife 28 is triangular, the front fixed knife 28 is arranged in parallel, the forage which is picked up by the smashing and picking cutter shaft mechanism 5 is laid flat and sheared, an upper fixed knife component 3 is also arranged above the front of the cutter shaft mechanism in parallel, the upper fixed knife component 3 comprises an upper fixed knife fixing plate 29 and a plurality of upper fixed knife plates 31, the upper fixed cutter plates 31 are uniformly distributed on the upper fixed cutter fixing plate 29, the upper fixed cutter plates 31 are in a zigzag shape, the forage cut by the front fixed cutter 28 is further cut, the auger mechanism 7 is arranged in parallel above the rear part of the crushing and cutter picking shaft mechanism 5, and the cut forage is gathered to the center and is conveyed to the rear.
The basic implementation manner of the present invention can be further improved, perfected and limited on the basis: if the flail knife seat 32 assembly 24 comprises a flail knife, a flail knife seat 32, a B-shaped pin shaft 34, a flat washer 35 and a cotter pin 36, the flail knife seat 32 is triangular, the center of the flail knife seat 32 is a round hole, the flail knife seat 32 is fixedly sleeved on a knife shaft, through holes are further formed in three end points of the flail knife seat 32, two flail knives 33 are symmetrically installed at each through hole, the flail knives 33 are fixed on the flail knife seat 32 through the B-shaped pin shaft 34 and the cotter pin 36, and the flat washer 35 is further clamped between the flail knives 33 and the flail knife seat 32.
The basic implementation manner of the present invention can be further improved, perfected and limited on the basis: smash 23 both ends cover of arbor be equipped with cylinder hole self-aligning ball bearing 12, fixed mounting has non-standard casting bearing frame 13 on smashing 4 curb plates of pickup housing, cylinder hole self-aligning ball bearing 12 erects at non-standard casting bearing frame 13 to make and smash arbor 23 and to rotate, smash 23 one end of arbor and fixedly be provided with five groove belt pulleys 17 of C type, be connected with power unit through the belt, accept power unit's power and drive the arbor and rotate, the arbor other end is provided with three groove belt pulleys 8 of C type, C type three groove belt pulley 8 passes through the belt pulley hookup that sets up on belt and the rear auger mechanism 7 from this, thereby drive auger mechanism 7 rotates.
The basic implementation manner of the present invention can be further improved, perfected and limited on the basis: there is bearing frame closing cap 10 in the cylinder hole self-aligning ball bearing 12 outside in order to prevent dust, and cylinder hole self-aligning ball bearing 12 is inside to be provided with skeleton oil blanket 14, and bearing frame closing cap 10 still is provided with 90 butter oiling cups 9 outward in order to annotate lubricating grease.
In practical application, the crushing cutter shaft 23 of the crushing and picking cutter shaft mechanism 5 is driven by the power mechanism to rotate, so as to drive the flail knife 33 to rotate, the flail knife 33 contacts with the forage on the ground and picks up the forage into the interior of the binding machine, the earth retaining plate mechanism 1 prevents stones and soil blocks from entering the binding machine along with the forage, the forage is conveyed in the binding machine under the drive of the flail knife 33, after the forage enters the binding machine, firstly contacts with the front fixed cutter component 2 and uniformly inclines and falls under the action of the front fixed cutter component 2, and is vertical to the front fixed cutter 28, the forage is cut into a plurality of small sections under the action of the front fixed knife 28, and is driven by the crushing and picking knife shaft mechanism 5 to contact with the upper fixed knife component 3, and further cut into small-section forage under the effect of the upper fixed cutter plate 31, so as to be convenient for conveying in the bundling machine, and further convey in the bundling machine under the driving of an auger mechanism arranged at the rear. Get rid of the blade holder and be both ends to central heliciform distribution on smashing the arbor, can increase the contact time with the forage straw, improve and pick up efficiency.
The utility model discloses rational in infrastructure, design benefit, the feeding is convenient, difficult jam, the material does not leak, it is complicated to solve agricultural arable land environment, and most straw has humidity wet, long length, hardness is high, characteristics such as pliability is strong, thereby lead to the inside system of picking up of current bundling machine can not pick up the forage smoothly and carry in bundling machine, the forage appears unordered rotation and destroy bundling machine inner structure in bundling machine, technical problem such as the operation performance of circle bundle bundling machine has been influenced, to prior art, fine market prospect and development space have.
The preferred embodiments and examples of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the embodiments and examples, and various changes can be made without departing from the concept of the present invention within the knowledge of those skilled in the art.

Claims (4)

1. The utility model provides a bale picks up flail knife formula of bundling machine configuration and smashes pickup system, contains and smashes pickup shell (4) and sets up fender apron mechanism (1), smash pickup arbor mechanism (5), upper portion fender grass board (6) and auger mechanism (7) in smashing pickup shell (4), fender apron mechanism (1) set up in smashing pickup shell (4) inside the place ahead, keep off that board mechanism (1) is perpendicular downward, smash pickup arbor mechanism (5) set up middle part in smashing pickup shell (4), pick up the forage into bundling machine inside and carry the forage in bundling machine, upper portion fender grass board (6) are fixed to be set up on smashing pickup arbor mechanism (5) upper portion, its characterized in that: the smashing and picking cutter shaft mechanism (5) comprises a smashing cutter shaft (23) and a plurality of flail cutter seat assemblies (24) arranged on the smashing cutter shaft (23), the flail cutter seat assemblies (24) are spirally and uniformly distributed from two ends to the center, the adjacent flail cutter seat assemblies (24) are arranged in parallel, a front fixed cutter assembly (2) is arranged right ahead the smashing and picking cutter shaft mechanism (5), the front fixed cutter assembly (2) is arranged in parallel with the smashing and picking cutter shaft mechanism (5), the front fixed cutter assembly (2) comprises a front fixed cutter fixing plate (27) and a front fixed cutter (28), the front fixed cutter (28) is uniformly distributed on the front fixed cutter fixing plate (27), the front fixed cutter (28) is triangular, the front fixed cutter (28) is arranged in parallel, grass materials picked up by the smashing and picking cutter shaft mechanism (5) are sheared, an upper fixed cutter assembly (3) is arranged in parallel above the front of the cutter shaft mechanism, the upper fixed cutter assembly (3) comprises an upper fixed cutter fixing plate (29) and a plurality of upper fixed cutter plates (31), the upper fixed cutter plates (31) are uniformly distributed on the upper fixed cutter fixing plate (29), the upper fixed cutter plates (31) are in a zigzag shape, the forage sheared by the front fixed cutter (28) is further chopped, the rear upper part of the smashing and picking cutter shaft mechanism (5) is also provided with a packing auger mechanism (7) in parallel, and the chopped forage is collected to the center and conveyed to the rear.
2. The flail knife type crushing and picking system of the round bale pickup baler configuration of claim 1, wherein: the flail knife seat assembly (24) comprises a flail knife (33), a flail knife seat (32), a B-shaped pin shaft (34), a flat washer (35) and a split pin (36), the flail knife seat (32) is triangular, the center of the flail knife seat (32) is a round hole, the flail knife seat (32) is fixedly sleeved on a knife shaft, through holes are further formed in three end points of the flail knife seat (32), two flail knives (33) are symmetrically installed at each through hole, the flail knives (33) are fixed on the flail knife seat (32) through the B-shaped pin shaft (34) and the split pin (36), and the flat washer (35) is further clamped between the flail knives (33) and the flail knife seat (32).
3. The flail knife type crushing and picking system of the round bale pickup baler configuration of claim 1, wherein: smash arbor (23) both ends cover be equipped with cylinder hole self-aligning ball bearing (12), smash and to pick up on ware shell (4) the curb plate fixed mounting have non-standard casting bearing frame (13), cylinder hole self-aligning ball bearing (12) are erect at non-standard casting bearing frame (13) to make smash arbor (23) and can rotate, smash arbor (23) one end and fix five groove belt pulleys of C type (17) that are provided with, be connected with power unit through the belt, accept power unit's power and drive the arbor and rotate, the arbor other end is provided with C type trislot belt pulley (8), from this belt pulley hookup that C type trislot belt pulley (8) set up on through belt and rear auger mechanism (7), thereby drive auger mechanism (7) rotate.
4. The flail knife type crushing and picking system of the round bale pickup baler configuration of claim 3, wherein: the outer side of the cylindrical hole self-aligning ball bearing (12) is provided with a bearing seat sealing cover (10) for dust prevention, a framework oil seal (14) is arranged inside the cylindrical hole self-aligning ball bearing (12), and a 90-degree grease filling cup (9) is further arranged outside the bearing seat sealing cover (10) for filling lubricating grease.
CN201920963725.9U 2019-06-25 2019-06-25 Flail knife type smashing and picking system configured for round bundle picking and bundling machine Active CN210381951U (en)

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Application Number Priority Date Filing Date Title
CN201920963725.9U CN210381951U (en) 2019-06-25 2019-06-25 Flail knife type smashing and picking system configured for round bundle picking and bundling machine

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Application Number Priority Date Filing Date Title
CN201920963725.9U CN210381951U (en) 2019-06-25 2019-06-25 Flail knife type smashing and picking system configured for round bundle picking and bundling machine

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CN210381951U true CN210381951U (en) 2020-04-24

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114982484A (en) * 2022-06-16 2022-09-02 沈阳农业大学 Pick-up type straw deep-burying returning machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114982484A (en) * 2022-06-16 2022-09-02 沈阳农业大学 Pick-up type straw deep-burying returning machine

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