CN210381796U - Double-row lightweight plug-in head - Google Patents

Double-row lightweight plug-in head Download PDF

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Publication number
CN210381796U
CN210381796U CN201920963872.6U CN201920963872U CN210381796U CN 210381796 U CN210381796 U CN 210381796U CN 201920963872 U CN201920963872 U CN 201920963872U CN 210381796 U CN210381796 U CN 210381796U
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Prior art keywords
plug
mounting
head
lifting
flat plate
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CN201920963872.6U
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Inventor
梁经伦
邝泳聪
欧阳高飞
何建刚
郭龙龙
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Dongguan Desuda Precision Equipment Co ltd
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Dongguan Desuda Precision Equipment Co ltd
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Abstract

The utility model relates to a double-row lightweight plug-in head, which is provided with a mounting seat, wherein the mounting seat is provided with a mounting vertical plate and a mounting flat plate positioned on one side of the mounting vertical plate, and the lower side of the mounting flat plate is provided with a plurality of parallel mounting columns extending downwards; the front side and the rear side of the mounting column are respectively provided with a lifting seat, and the lifting seat is provided with an insert head; the plug-in head is also connected with a rotating shaft, the rotating shaft extends upwards to the mounting flat plate and is connected with a driving rotating wheel through a key groove structure, the driving rotating wheel transmits rotating power to the rotating shaft, and the rotating shaft drives the plug-in head to rotate; the lifting seats assembled on the front side and the rear side of the same mounting column synchronously lift up and down alternately, and the plug-in heads distributed on the front side or the rear side of different mounting columns synchronously rotate. The utility model discloses a double plug-in components head is laid to installation flat board downside, and width direction reduces relatively, simple structure, and the size is little, and control is convenient, lightweight optimal design, plug-in components speed is faster, moves stably, reliably, and the price/performance ratio is higher.

Description

Double-row lightweight plug-in head
Technical Field
The utility model belongs to the technical field of the plug-in components machine technique and specifically relates to a plug-in components head that matches plug-in components machine and use.
Background
With the rapid development of economy, the manufacturing industry has entered a new era, and the automation equipment has been widely used. The appearance of the special-shaped element plug-in machine enables the plug-in field to have a qualitative leap, and the special-shaped element plug-in machine is machine equipment for inserting electronic components into specified positions on a PCB. The demand of the special-shaped element inserter on the market is increasingly strong, so that higher requirements are put on the working efficiency of the special-shaped element inserter.
The plug-in components head is the important part of plug-in components machine, and the plug-in components head on the plug-in components machine all adopts split type control mode basically at present, and every clamping head all disposes the mechanism that goes up and down and rotate simultaneously promptly, and every clamping head all is the independent control, and the benefit of doing so is that single clamping head control is simple, can realize the difference plug-in components, can increase and decrease the figure of clamping head and then adapt to different plug-in components intensity demands according to the demand. However, the component inserter is formed by splicing and assembling a plurality of independent clamping heads, so that the control system of the whole component inserter is very large and large in size, the momentum of the whole component inserter during movement is large, and the vibration of the whole component inserter is large, so that the precision of the component inserter is influenced. Obviously, the inserter can only take the trade off between the movement speed of the inserter and the number of the clamping heads, thereby ensuring the efficiency of the inserter. Along with the development of the current plug-in industry, components of the plug-in are smaller and smaller, and the split plug-in head is too large and inconvenient to move. Obviously, the split plug-in connector can not meet the plug-in requirements of the components.
Disclosure of Invention
An object of the utility model is to overcome prior art's defect, provide a double lightweight plug-in components head, simple structure, the operation is stable, reliable, and investment cost is low, and the size is little, and plug-in components are fast.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the double-row light-weight plug-in connector comprises a mounting seat, wherein the mounting seat is provided with a mounting vertical plate and a mounting flat plate positioned on one side of the mounting vertical plate, and a plurality of parallel mounting columns extending downwards are arranged on the lower side of the mounting flat plate; the front side and the rear side of the mounting column are respectively provided with a lifting seat, and the lifting seat is provided with an insert head, so that the insert head can lift along with the lifting seat; the plug-in head is also connected with a rotating shaft, the rotating shaft extends upwards to the mounting flat plate and is connected with a driving runner assembled on the mounting flat plate through a key groove structure, the driving runner transmits rotating power to the rotating shaft, and the rotating shaft drives the plug-in head to rotate; the lifting seats arranged on the front side and the rear side of the same mounting column synchronously lift up and down alternately, and the plug-in heads distributed on the front side or the rear side of different mounting columns synchronously rotate.
The scheme is further as follows: the lifting seats on the front side and the rear side of the same mounting column are driven by a lifting synchronous belt based on the matching of a Z-axis lifting motor, and the two lifting seats on the front side and the rear side of the mounting column are respectively connected with two opposite annular sides of the lifting synchronous belt.
The scheme is further as follows: plug-in components head of different erection column front sides or rear side is based on the rotatory hold-in range drive synchronous revolution of R axle rotating electrical machines cooperation, and rotatory hold-in range is established ties corresponding drive runner simultaneously.
The scheme is further as follows: the Z-axis lifting motor is installed on the installation vertical plate, the lifting synchronous belts are arranged on the corresponding side edges of the installation columns and connected with the upper synchronous wheels and the lower synchronous wheels arranged on the installation columns, and the Z-axis lifting motor drives the synchronous wheels to rotate.
The scheme is further as follows: the R-axis rotating motor, the rotating synchronous belt and the driving rotating wheel are arranged on the upper side of the mounting plate in a combined mode, and the R-axis rotating motor is vertically arranged.
The scheme is further as follows: the installation vertical plate and the installation flat plate are in a vertical relation, an installation plane is formed on one side, away from the installation flat plate, of the installation vertical plate, the installation plane is attached to the sliding seat, and the sliding seat is installed on the X-axis cross beam.
The scheme is further as follows: the lower end of the mounting column is provided with a head light source, an avoiding through hole is reserved in the main body of the head light source, and the avoiding through hole meets the requirement that the plug-in head moves up and down.
The scheme is further as follows: and a camera is arranged on one side of the mounting seat.
The utility model discloses mainly require highly to plug-in components speed, the price/performance ratio requires than higher occasion application, is the new product of development and form on the high-speed high accuracy cartridge platform of the module type of brand-new design, and double plug-in components head is laid to the dull and stereotyped downside of installation, and the group establishes the lift seat of side about same erection column front and back in step and goes up and down in turn, and the plug-in components head that distributes in different erection column front sides or rear side is synchronous revolution, reaches following beneficial effect from this:
1. the double-row design reduces the width direction by half compared with the prior single-row design, and can expand various plug-in heads (4 shafts/6 shafts/8 shafts/10 shafts, etc.).
2. Double-row layout, the front and back axle sharing a Z axle elevator motor goes up and down, and motor quantity reduces half, and the price/performance ratio is higher.
3. The plug-in components heads distributed on the front side or the rear side of different mounting posts rotate synchronously, the plug-in components heads on the same side share one R-axis rotating motor, the number of the motors is reduced by half, and the cost performance is higher.
4. The whole plug-in head is simple in structure, convenient to control, light in weight, optimized in design and high in plug-in speed.
5. A support feeding trolley which supports a multi-layer plastic sucking Tray feeder; simple structure, low investment cost, stable and reliable operation.
Description of the drawings:
FIG. 1 is a schematic structural view of a preferred embodiment of the present invention;
FIGS. 2 and 3 are schematic views of another angle of the embodiment of FIG. 1;
FIG. 4 is a schematic side view of the embodiment of FIG. 1;
FIG. 5 is a schematic top view of the embodiment of FIG. 1;
FIG. 6 is a schematic view of the embodiment of FIG. 1 coupled to a beam;
fig. 7 is a side view of the embodiment of fig. 6.
The specific implementation mode is as follows:
the conception, the specific structure and the technical effects of the present invention will be further described with reference to the accompanying drawings, so as to fully understand the objects, the features and the effects of the present invention.
It should be noted that in the description of the present invention, the terms of direction or positional relationship indicated by the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, which are merely for convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Referring to fig. 1 to 5, which are drawings of a preferred embodiment of the present invention, the present invention relates to a double-row light-weight plug-in connector, which includes a mounting base 1, the mounting base 1 includes a mounting vertical plate 11 and a mounting flat plate 12 located on one side of the mounting vertical plate 11, and a plurality of parallel mounting posts 13 extending downward are disposed on the lower side of the mounting flat plate 12. Preferably, a plurality of mounting columns 13 are arranged in rows and spaced in parallel, and are arranged according to the lower middle line of the mounting flat plate 12, so that a better symmetrical structure is obtained, and the integral gravity center of the double-row light-weight plug-in connector is stable. The front side and the rear side of the mounting column 13 are respectively provided with the lifting seat 2, and the lifting seat 2 is arranged corresponding to the vertical guide rails on the front side and the rear side of the mounting column 13 in the figure, so that an ideal straight lifting state is obtained, and the action is stable and reliable. The plug-in components head 3 of equipment on the seat 2 goes up and down, realizes that the plug-in components head 3 follows the lift seat 2 and goes up and down to satisfy the first 3 pick-up materials of plug-in components. The plug-in head 3 is also connected with a rotating shaft 4, the rotating shaft 4 extends upwards to the mounting flat plate 12 and is connected with a driving runner 5 assembled on the mounting flat plate 12 through a key groove structure, the driving runner 5 transmits rotating power to the rotating shaft 4, and the rotating shaft 4 drives the plug-in head 3 to rotate. At the moment, the plug-in units 3 on the front side and the rear side of the mounting column 13 form a double-row form, and the lifting seats 2 arranged on the front side and the rear side of the same mounting column 13 synchronously lift up and down alternately, so that the plug-in units 3 arranged on the front side and the rear side of the same mounting column 13 can pick up materials alternately; the plug-in heads 3 distributed on the front side or the rear side of different mounting columns 13 rotate synchronously to adjust the angle and the position. The mode of synchronous up-down alternation and same-row uniform rotation is adopted, so that intensive control and transmission are facilitated.
Fig. 1 to 5 show, in this embodiment, the lift seat 2 of the front and back sides of the same erection column 13 is based on the drive of the Z-axis lifting motor 61 in cooperation with the lifting synchronous belt 62, two annular opposite sides of the lifting synchronous belt 62 are connected respectively to two lift seats 2 of the front and back sides of the erection column 13, the lifting synchronous belt 62 is connected through the clamping mode to two lift seats 2 in the figure, the lifting synchronous belt 62 reciprocates, the lift seat 2 can be lifted, and the up-and-down alternate motion mode of the two lift seats 2 is realized. Further, a Z-axis lifting motor 61 is installed on the installation vertical plate 11, the Z-axis lifting motor 61 is horizontally arranged, a lifting synchronous belt 62 is arranged on the corresponding side edge of the installation column 13 and connected with an upper synchronous wheel 63 and a lower synchronous wheel 63 which are arranged on the installation column 13, and the Z-axis lifting motor 61 drives the synchronous wheels 63 to rotate. The front row and the rear row share one Z-axis lifting motor for lifting, the number of the motors is reduced by half, and the cost performance is higher.
In the embodiment shown in fig. 1 to 5, the plug-in heads 3 on the front side or the rear side of the different mounting posts 13 are driven to rotate synchronously by matching with a rotating synchronous belt 72 based on an R-axis rotating motor 71, and the rotating synchronous belt 72 is connected with the corresponding driving rotating wheels 5 in series. Further, the R-axis rotating motor 71, the rotating synchronous belt 72 and the driving wheel 5 are assembled together on the upper side of the mounting plate 12, the R-axis rotating motor 71 is vertically arranged, and when the rotating synchronous belt 72 is connected with the corresponding driving wheel 5 in series, the rotating synchronous belt 72 is tensioned through the corresponding tensioning wheel 73, so that the rotating synchronous belt 72 drives the driving wheel 5 to rotate stably and reliably, the synchronous rotation of the plug-in heads in the same row is ensured, the plug-in heads in the same row rotate uniformly, and intensive control and transmission are facilitated.
In the embodiment shown in fig. 1 to 7, the mounting vertical plate 11 and the mounting flat plate 12 are in a perpendicular relationship, a mounting plane is formed on a side of the mounting vertical plate 11 away from the mounting flat plate 12, the mounting plane is attached to the sliding base 100, and the sliding base 100 is mounted on the X-axis beam 200. The structure realizes that the double rows of plug-in heads 3 are jointly distributed on one side of the X-axis beam 200, is convenient for assembly, implementation and maintenance, and optimizes the assembly structure between the sliding seat 100 and the X-axis beam 200. The utility model discloses a further, the lower end of erection column 13 is equipped with head light source 8, and the main part of this head light source 8 leaves dodging through-hole 81, and this dodges through-hole 81 and satisfies plug-in components head 3 and goes up and down to shuttle; a camera 9 is arranged on one side of the mounting base 1. The head light source 8 gives illumination, so that the plug-in head 3 is aligned to pick up materials conveniently, and the camera 9 can be used for obtaining images of the materials so as to know the position angle and the form of the materials, so that the plug-in head can adjust the position angle and the like of the materials conveniently, and the work efficiency and the quality of the plug-in are improved. The structure greatly optimizes the assembly of the head light source 8 and the camera 9, obtains excellent structural integrity, and is convenient to implement and maintain.
The utility model discloses mainly require highly to plug-in components speed, the price/performance ratio requires than higher occasion application, is the new product of development and form on the high-speed high accuracy cartridge platform of the module type of brand-new design, and double plug-in components head is laid to the dull and stereotyped downside of installation, and the group establishes the lift seat of side about same erection column front and back in step and goes up and down in turn, and the plug-in components head that distributes in different erection column front sides or rear side is synchronous revolution, reaches following beneficial effect from this:
1. the double-row design reduces the width direction by half compared with the prior single-row design, and can expand various plug-in heads (4 shafts/6 shafts/8 shafts/10 shafts, etc.).
2. Double-row layout, the front and back axle sharing a Z axle elevator motor goes up and down, and motor quantity reduces half, and the price/performance ratio is higher.
3. The plug-in components heads distributed on the front side or the rear side of different mounting posts rotate synchronously, the plug-in components heads on the same side share one R-axis rotating motor, the number of the motors is reduced by half, and the cost performance is higher.
4. The whole plug-in head is simple in structure, convenient to control, light in weight, optimized in design and high in plug-in speed.
5. A support feeding trolley which supports a multi-layer plastic sucking Tray feeder; simple structure, low investment cost, stable and reliable operation.
Although the preferred embodiments of the present invention have been described in connection with the accompanying drawings, the present invention should not be limited to the exact construction and operation as described and illustrated, and many equivalent modifications and variations of the above-described embodiments may be made by logical analysis, reasoning or limited experimentation by those skilled in the art without departing from the spirit and scope of the present invention, which should fall within the scope of the claims.

Claims (8)

1. Double lightweight plug-in components head, its characterized in that: the mounting structure is provided with a mounting seat (1), the mounting seat (1) is provided with a mounting vertical plate (11) and a mounting flat plate (12) positioned on one side of the mounting vertical plate (11), and a plurality of parallel mounting columns (13) extending downwards are arranged on the lower side of the mounting flat plate (12); the front side and the rear side of the mounting column (13) are respectively provided with a lifting seat (2), and the lifting seat (2) is provided with a plug-in head (3) to realize that the plug-in head (3) can lift along with the lifting seat (2); the plug-in head (3) is also connected with a rotating shaft (4), the rotating shaft (4) extends upwards to the mounting flat plate (12) and is connected with a driving runner (5) assembled on the mounting flat plate (12) through a key groove structure, the driving runner (5) transmits rotating power to the rotating shaft (4), and the rotating shaft (4) drives the plug-in head (3) to rotate; the lifting seats (2) arranged on the front side and the rear side of the same mounting column (13) synchronously lift up and down alternately, and the plug-in heads (3) distributed on the front side or the rear side of different mounting columns (13) synchronously rotate.
2. The double row, lightweight plug-in head of claim 1, wherein: the lifting seats (2) on the front side and the rear side of the same mounting column (13) are driven by matching lifting synchronous belts (62) based on a Z-axis lifting motor (61), and the two lifting seats (2) on the front side and the rear side of the mounting column (13) are respectively connected with two opposite annular sides of the lifting synchronous belts (62).
3. The double row, lightweight plug-in head of claim 1, wherein: the plug-in components head (3) of different erection columns (13) front side or rear side are based on that R axle rotating electrical machines (71) cooperate rotatory hold-in range (72) drive synchronous revolution, rotatory hold-in range (72) are established ties corresponding drive runner (5) simultaneously.
4. The double row, lightweight plug-in head of claim 2, wherein: the Z-axis lifting motor (61) is installed on the installation vertical plate (11), the lifting synchronous belt (62) is arranged on the corresponding side edge of the installation column (13) and connected with an upper synchronous wheel and a lower synchronous wheel (63) arranged on the installation column (13), and the Z-axis lifting motor (61) drives the synchronous wheels (63) to rotate.
5. The double row, lightweight plug-in head of claim 3, wherein: the R-axis rotating motor (71), the rotating synchronous belt (72) and the driving rotating wheel (5) are arranged on the upper side of the installation flat plate (12) in a combined mode, and the R-axis rotating motor (71) is arranged vertically.
6. The double row, lightweight plug-in head of claim 1, wherein: the installation vertical plate (11) and the installation flat plate (12) are in a vertical relation, an installation plane is formed on one side, away from the installation flat plate (12), of the installation vertical plate (11), the installation plane is attached to and connected with the sliding seat (100), and the sliding seat (100) is installed on the X-axis cross beam (200).
7. The double row, lightweight plug-in head of claim 1, wherein: the lower end of the mounting column (13) is provided with a head light source (8), an avoiding through hole (81) is reserved in the main body of the head light source (8), and the avoiding through hole (81) meets the requirement that the plug-in head (3) moves back and forth in a lifting mode.
8. The double row, lightweight plug-in head of claim 1, wherein: one side of the mounting base (1) is also provided with a camera (9).
CN201920963872.6U 2019-06-25 2019-06-25 Double-row lightweight plug-in head Active CN210381796U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920963872.6U CN210381796U (en) 2019-06-25 2019-06-25 Double-row lightweight plug-in head

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920963872.6U CN210381796U (en) 2019-06-25 2019-06-25 Double-row lightweight plug-in head

Publications (1)

Publication Number Publication Date
CN210381796U true CN210381796U (en) 2020-04-21

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110248532A (en) * 2019-06-25 2019-09-17 东莞市德速达精密设备有限公司 Double lightweight plug head

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110248532A (en) * 2019-06-25 2019-09-17 东莞市德速达精密设备有限公司 Double lightweight plug head

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