CN210378778U - Improved capacitor dipping machine - Google Patents
Improved capacitor dipping machine Download PDFInfo
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- CN210378778U CN210378778U CN201921376471.7U CN201921376471U CN210378778U CN 210378778 U CN210378778 U CN 210378778U CN 201921376471 U CN201921376471 U CN 201921376471U CN 210378778 U CN210378778 U CN 210378778U
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Abstract
The utility model belongs to the technical field of the condenser technique and specifically relates to indicate an improvement formula condenser contains dipping machine, including containing the impregnation box, containing the impregnation box and being used for loading the condenser, containing the impregnation box and being equipped with evacuation interface and heating device, evacuation interface is used for connecting evacuation equipment, and heating device is used for providing the heat for containing the impregnation box, contains the impregnation box and includes the installation frame body and locate the internal cylinder body of installation frame, and heating device locates in the installation frame body, and the cylinder body is used for loading the condenser. The vacuumizing interface is connected with a vacuum machine, so that the capacitor core is in a relative vacuum state before impregnation, electrolyte is injected into the impregnation box, the reaction force of negative pressure is used for promoting the electrolyte to rapidly enter the interior of the capacitor core to be absorbed by electrolytic paper, and then the electrolyte is heated by the heating device, so that the speed of the electrolyte entering the interior of the capacitor core is increased, the absorption rate of the electrolyte by the electrolytic paper is increased, and the aim of improving the absorption efficiency is finally achieved.
Description
Technical Field
The utility model belongs to the technical field of the condenser technique and specifically relates to indicate an improvement formula condenser contains dipping machine.
Background
The impregnation process in the production process of the electrolytic capacitor directly influences the performance and the service life of the capacitor. The impregnation conditions vary depending on the size of the capacitor and the density of the material. In the conventional impregnation technique, a negative pressure is applied to a sealed container, and then the inside of the capacitor element is brought into a relatively vacuum state before impregnation. And then the capacitor is soaked in the electrolyte, and the electrolyte can quickly enter the interior of the capacitor core and be absorbed by the electrolytic paper through the reaction force of negative pressure. With the requirements of various performances, service life and the like of the capacitor being higher and higher, the absorption efficiency of the conventional vacuum impregnation machine cannot meet the requirements, so that it is necessary to design an impregnation machine capable of improving the absorption efficiency.
SUMMERY OF THE UTILITY MODEL
The utility model discloses problem to prior art provides an improvement formula condenser contains dipping machine to solve the problem of solving among the background art.
In order to solve the technical problem, the utility model discloses a following technical scheme: the utility model provides an improvement formula condenser contains dipping machine, includes and contains the impregnation box, it is used for loading the condenser to contain the impregnation box, it is equipped with evacuation interface and heating device to contain the impregnation box, evacuation interface is used for connecting evacuation equipment, heating device is used for providing the heat for containing the impregnation box, contain the impregnation box and include the installation framework and locate the internal cylinder body of installation framework, heating device locates in the installation framework, the cylinder body is used for loading the condenser.
Preferably, the impregnation tank includes a mounting frame body and a cylinder body provided in the mounting frame body, the heating device is provided in the mounting frame body, and the cylinder body is used for loading the capacitor.
Preferably, the impregnation tank further comprises a heat-insulating frame body, and the mounting frame body is arranged in the heat-insulating frame body.
Preferably, the impregnation box is provided with a locking device and a cover plate in sliding connection with the impregnation box, and the cover plate is detachably locked with the impregnation box through the locking device.
As preferred, locking device includes actuating mechanism, locates mounting panel, the activity on the apron and wears to locate the driving shaft of mounting panel, sets up in the spacing wheel of driving shaft one end and the spacing groove of locating the impregnation box top, spacing wheel and spacing groove sliding connection, actuating mechanism is used for driving spacing wheel and rotates, the both sides of apron are equipped with a plurality of spacing wheels, the both sides at the impregnation box top all are equipped with the spacing groove, actuating mechanism includes power component and initiative swing arm, the one end and the driving shaft of initiative swing arm are connected, the other end and the power component's of initiative swing arm output are connected, power component is used for driving the swing of initiative swing arm.
Preferably, the driving mechanism further comprises a plurality of driven shafts in transmission connection with the limiting wheels, the power assembly comprises a base in rotation connection with the driving shafts and a cylinder hinged to the base, an output shaft of the cylinder is hinged to one end of the driving swing arm, and the other end of the driving swing arm is connected with the driving shaft.
Preferably, the driving mechanism further comprises a plurality of driven swing arms and a plurality of connecting rods, one ends of the driven swing arms are respectively connected with the driving shaft or different driven shafts, and two ends of each connecting rod are respectively connected with one ends, far away from the driving shaft or the driven shaft, of the two adjacent driven swing arms in a rotating mode.
The locking device further comprises a driving assembly, and the driving assembly is used for driving the base to reciprocate.
As preferred, drive assembly is including locating pneumatic cylinder and the linking arm on the mounting panel, the one end of pneumatic cylinder is articulated with the mounting panel, the output shaft of pneumatic cylinder is articulated with the linking arm, the one end and the mounting panel of linking arm rotate to be connected, be equipped with the recess on the base, the other end of linking arm is equipped with the spliced pole, spliced pole and recess swing joint.
The utility model has the advantages that: the vacuumizing interface is connected with a vacuum machine, so that the capacitor core is in a relative vacuum state before impregnation, electrolyte is injected into the impregnation box, the reaction force of negative pressure enables the electrolyte to rapidly enter the interior of the capacitor core and be absorbed by electrolytic paper, the electrolyte is heated by a heating device, the temperature is increased, the molecular motion of the electrolyte can be accelerated, the speed of the electrolyte entering the interior of the capacitor core is accelerated, the rate of the electrolyte absorbed by the electrolytic paper is further improved, and the aim of improving the absorption efficiency is finally achieved.
Drawings
FIG. 1 is a schematic view of an integral knot of the present invention;
fig. 2 is a schematic view of another view angle of the overall structure of the present invention;
FIG. 3 is a schematic structural view of the utility model after the heat-insulating frame is hidden;
FIG. 4 is a schematic structural view of the present invention after the heat-insulating frame body is hidden and the frame body is installed;
fig. 5 is a schematic view of another view angle of the overall structure of the present invention.
The reference numerals are respectively: 1. an impregnation box; 2. vacuumizing the interface; 3. a heating device; 4. installing a frame body; 5. a cylinder body; 6. a heat preservation frame body; 7. a cover plate; 8. a limiting wheel; 9. a limiting groove; 10. Driving swing arms; 11. a drive shaft; 12. a driven shaft; 13. a base; 14. a cylinder; 15. a driven swing arm; 16. a connecting rod; 17. mounting a plate; 18. a vertical plate; 19. a hydraulic cylinder; 20. a connecting arm; 21. a groove; 22. a connecting plate; 23. a transverse plate; 24. connecting columns; 25. and (7) fixing the plate.
Detailed Description
In order to facilitate understanding of those skilled in the art, the present invention will be further described with reference to the following examples and drawings, which are not intended to limit the present invention. The present invention will be described in detail with reference to the accompanying drawings.
As shown in fig. 1-5, an improved capacitor impregnation machine includes an impregnation tank 1, the impregnation tank 1 is used for loading a capacitor, the impregnation tank 1 is provided with a vacuum interface 2 and a heating device 3, the vacuum interface 2 is used for connecting a vacuum-pumping device, and the heating device 3 is used for providing heat for the impregnation tank 1. Be connected evacuation interface 2 and vacuum machine, make the condenser core inside reach relative vacuum state before soaking, pour into electrolyte into containing case 1 again, make the electrolyte can get into the inside and electrolyte absorption of condenser core fast through the reaction force of negative pressure, then heat electrolyte through heating device 3, the molecular motion of electrolyte can be accelerated in the temperature rise, thereby accelerate the inside speed of electrolyte entering electric capacity core, and then improve the absorptive speed of electrolyte by the electrolytic paper, the target of improving absorption efficiency has finally been realized.
The impregnation tank 1 includes an installation frame 4 and a cylinder 5 provided in the installation frame 4, the heating device 3 is provided in the installation frame 4, and the cylinder 5 is used for mounting a capacitor. In particular, the heating device 3 comprises a heating tube, which is mounted in the mounting frame 4. The heating pipe is electrified to generate heat, and the heat can be conducted into the cylinder body 5 from the installation frame body 4 through the heat conduction effect, so that the electrolyte is heated.
The impregnation box 1 further comprises a heat preservation frame body 6, and the installation frame body 4 is arranged in the heat preservation frame body 6. The heat insulation frame body 6 surrounds the heating device 3, so that heat generated by the heating device 3 cannot be lost in a large amount, and the heat insulation effect is achieved. The heat-insulating frame 6 is made of heat-insulating material in the prior art, and will not be described herein.
The impregnation box 1 is provided with a locking device and a cover plate 7 which is in sliding connection with the impregnation box 1, and the cover plate 7 is detachably locked with the impregnation box 1 through the locking device.
The locking device comprises a driving mechanism, a mounting plate 17 arranged on a cover plate 7, a driving shaft 11 movably penetrating through the mounting plate, a limiting wheel 8 arranged at one end of the driving shaft 11 and a limiting groove 9 arranged at the top of the impregnation box 1, specifically, a vertical plate 18 is vertically arranged at the top of the impregnation box 1, the limiting groove 9 is concavely arranged at one side of the vertical plate 18, the limiting wheel 8 is connected with the limiting groove 9 in a sliding manner, the driving mechanism is used for driving the limiting wheel 8 to rotate, a plurality of limiting wheels 8 are arranged at two sides of the cover plate 7, the limiting grooves 9 are arranged at two sides of the top of the impregnation box 1, specifically, the vertical plates 18 are vertically arranged at two sides of the top of the impregnation box 1, the vertical plates 18 at two sides of the top of the impregnation box 1 play a role in limiting and blocking the limiting wheels 8 and the cover plate 7 at two sides, the driving mechanism comprises a power assembly and a driving swing arm 10, one, the other end of the driving swing arm 10 is connected with the output end of a power assembly, and the power assembly is used for driving the driving swing arm 10 to swing. When the cover plate 7 needs to be locked, the power assembly is started, the power assembly drives the driving swing arm 10 to swing, the driving shaft 11 is driven to rotate by the swing of the driving swing arm 10, the driving shaft 11 drives the limiting wheel 8 to rotate, the driving shaft 11 drives the cover plate 7 to slide, so that the cover plate 7 can cover the impregnation box 1, and then the power assembly is stopped, so that the cover plate 7 and the impregnation box 1 can be locked; and the spacing wheel 8 plays a limiting role in the cooperation of the spacing groove 9, so that the cover plate 1 cannot shake up and down and can only slide back and forth on the impregnation box 1.
Actuating mechanism still includes a plurality of driven shafts 12 of being connected with spacing 8 transmission, power component includes and rotates the base 13 of being connected and with base 13 articulated cylinder 14 with a plurality of driving shafts 11, power component includes and rotates the base 13 of being connected and rotate the cylinder 14 that sets up on base 13 with a plurality of driving shafts 11, specifically, is equipped with fixed plate 25 on the base 13 perpendicularly, and cylinder 14 is articulated with fixed plate 25, the output shaft of cylinder 14 is articulated with the one end of initiative swing arm 10, the other end and the driving shaft 11 of initiative swing arm 10 are connected. The air cylinder 14 is activated, and the air cylinder 14 can drive the driving swing arm 10 to rotate.
The driving mechanism further comprises a plurality of driven swing arms 15 and a plurality of connecting rods 16, one ends of the driven swing arms 15 are respectively connected with the driving shaft 11 or different driven shafts 12, and two ends of each connecting rod 16 are respectively connected with one ends, far away from the driving shaft 11 or the driven shafts 12, of the two adjacent driven swing arms 15 in a rotating mode. Through the rotation of driving shaft 11, can drive driven swing arm 15's rotation, and driven swing arm 15 can drive adjacent driven swing arm 15 through connecting rod 16 and rotate, thereby drive adjacent driven shaft 12's rotation, driven shaft 12's rotation drives spacing round 8 and rotates, thereby make spacing round 8 can drive base 13 gliding movement through driven shaft 12, thereby drive cylinder 14 gliding movement, make cylinder 14 can follow apron 7 motion, thereby be more convenient for cylinder 14 drive apron 7 motion, make the user need not to choose for use cylinder 14 that the specification is bigger simultaneously, and the cost is saved.
The locking device further comprises a driving assembly, and the driving assembly is used for driving the base 13 to reciprocate. Drive assembly is including locating pneumatic cylinder 19 and connecting arm 20 on mounting panel 17, pneumatic cylinder 19's one end is rotated with mounting panel 17 and is connected, pneumatic cylinder 19's output shaft rotates with connecting arm 20 to be connected, the one end of connecting arm 20 rotates with mounting panel 17 to be connected, be equipped with recess 21 on base 13, specifically, be equipped with connecting plate 22 on the base 13 perpendicularly, be equipped with diaphragm 23 on the connecting plate 22, recess 21 is concave to be located diaphragm 23, the other end of connecting arm 20 is equipped with spliced pole 24, spliced pole 24 and recess 21 swing joint. The hydraulic cylinder 19 is activated and the hydraulic cylinder 19 drives the connecting arm 20 to rotate, so that the connecting arm 20 can push the connecting plate 22 and eventually the cover plate 7. Through above-mentioned technical scheme, set up drive assembly, play the auxiliary action to actuating mechanism, guaranteed that apron 7 receives sufficient thrust to guarantee that apron 7 must be promoted, through the dual auto-lock effect of cylinder 14 with pneumatic cylinder 19 moreover, make apron 7 can not be easily opened.
The above description is only for the preferred embodiment of the present invention, and the present invention is not limited to the above description, and although the present invention is disclosed in the preferred embodiment, it is not limited to the above description, and any person skilled in the art can make some changes or modifications to equivalent embodiments without departing from the scope of the present invention, but all the technical solutions of the present invention are within the scope of the present invention.
Claims (8)
1. An improved capacitor dipping machine is characterized in that: including containing the bellows, containing the bellows and being used for loading the condenser, containing the bellows and being equipped with evacuation interface and heating device, evacuation interface is used for connecting evacuation equipment, heating device is used for providing the heat for containing the bellows, contain the bellows and include the installation frame body and locate the cylinder body in the installation frame body, heating device locates in the installation frame body, the cylinder body is used for loading the condenser.
2. An improved capacitor impregnation machine as claimed in claim 1, wherein: the impregnation box further comprises a heat preservation frame body, and the installation frame body is arranged in the heat preservation frame body.
3. An improved capacitor impregnation machine as claimed in claim 1, wherein: the impregnation box is provided with a locking device and a cover plate in sliding connection with the impregnation box, and the cover plate is detachably locked with the impregnation box through the locking device.
4. An improved capacitor impregnation machine as claimed in claim 3, wherein: locking device includes actuating mechanism, locates mounting panel, the activity on the apron and wears to locate the driving shaft of mounting panel, sets up in the spacing wheel of driving shaft one end and locates the spacing groove that contains the bellows top, spacing wheel and spacing groove sliding connection, actuating mechanism is used for driving spacing wheel and rotates, the both sides of apron are equipped with a plurality of spacing wheels, the both sides that contain the bellows top all are equipped with the spacing groove, actuating mechanism includes power component and initiative swing arm, the one end and the driving shaft of initiative swing arm are connected, the other end and the power component's of initiative swing arm output are connected, power component is used for driving the swing of initiative swing arm.
5. An improved capacitor impregnation machine as claimed in claim 4, wherein: the actuating mechanism still includes a plurality of driven shafts of being connected with spacing round transmission, and is a plurality of the mounting panel is worn to locate by the equal activity of driven shaft, power component include with a plurality of driving shafts rotate the base of being connected and with base articulated cylinder, the output shaft of cylinder is articulated with the one end of initiative swing arm, the other end and the driving shaft of initiative swing arm are connected.
6. An improved capacitor impregnation machine as claimed in claim 5, wherein: the driving mechanism further comprises a plurality of driven swing arms and a plurality of connecting rods, one ends of the driven swing arms are connected with the driving shaft or different driven shafts respectively, and two ends of each connecting rod are connected with one ends, far away from the driving shaft or the driven shaft, of the two adjacent driven swing arms in a rotating mode.
7. An improved capacitor impregnation machine as claimed in claim 3, wherein: the locking device further comprises a driving assembly, and the driving assembly is used for driving the base to reciprocate.
8. An improved capacitor impregnation machine as claimed in claim 7, wherein: the drive assembly is including locating pneumatic cylinder and the linking arm on the mounting panel, the one end of pneumatic cylinder is articulated with the mounting panel, the output shaft of pneumatic cylinder is articulated with the linking arm, the one end and the mounting panel of linking arm rotate to be connected, be equipped with the recess on the base, the other end of linking arm is equipped with the spliced pole, spliced pole and recess swing joint.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921376471.7U CN210378778U (en) | 2019-08-22 | 2019-08-22 | Improved capacitor dipping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921376471.7U CN210378778U (en) | 2019-08-22 | 2019-08-22 | Improved capacitor dipping machine |
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| Publication Number | Publication Date |
|---|---|
| CN210378778U true CN210378778U (en) | 2020-04-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921376471.7U Active CN210378778U (en) | 2019-08-22 | 2019-08-22 | Improved capacitor dipping machine |
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| Country | Link |
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| CN (1) | CN210378778U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112735826A (en) * | 2020-12-25 | 2021-04-30 | 深圳市智胜新电子技术有限公司 | Impregnation process of aluminum electrolytic capacitor core group |
| CN114220674A (en) * | 2021-12-20 | 2022-03-22 | 益阳艾华富贤电子有限公司 | Novel impregnation device for solid-liquid mixed capacitor |
| CN114464472A (en) * | 2022-03-15 | 2022-05-10 | 益阳市和天电子有限公司 | Impregnation cylinder with online monitoring function |
-
2019
- 2019-08-22 CN CN201921376471.7U patent/CN210378778U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112735826A (en) * | 2020-12-25 | 2021-04-30 | 深圳市智胜新电子技术有限公司 | Impregnation process of aluminum electrolytic capacitor core group |
| CN112735826B (en) * | 2020-12-25 | 2022-09-06 | 惠州市智胜新电子技术有限公司 | Impregnation process of aluminum electrolytic capacitor core group |
| CN114220674A (en) * | 2021-12-20 | 2022-03-22 | 益阳艾华富贤电子有限公司 | Novel impregnation device for solid-liquid mixed capacitor |
| CN114220674B (en) * | 2021-12-20 | 2024-09-06 | 益阳艾华富贤电子有限公司 | Solid-liquid mixed capacitor impregnation device |
| CN114464472A (en) * | 2022-03-15 | 2022-05-10 | 益阳市和天电子有限公司 | Impregnation cylinder with online monitoring function |
| CN114464472B (en) * | 2022-03-15 | 2023-08-29 | 益阳市和天电子有限公司 | Impregnating cylinder with online monitoring function |
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