CN210364715U - Ton bag measurement bale breaking device - Google Patents
Ton bag measurement bale breaking device Download PDFInfo
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- CN210364715U CN210364715U CN201921304116.9U CN201921304116U CN210364715U CN 210364715 U CN210364715 U CN 210364715U CN 201921304116 U CN201921304116 U CN 201921304116U CN 210364715 U CN210364715 U CN 210364715U
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Abstract
The utility model relates to a ton bag measurement unpacking device, including the upper bracket, the intermediate support, the lower carriage that top-down set gradually, the upper bracket top is through U type bolt fixedly connected with guide rail, the guide rail is horizontal to be arranged, sliding connection has electric block on the guide rail, the gallows that is used for hanging ton bag is installed to the electric block bottom, install the bag room of tearing open on the lower carriage, bag room bottom of tearing open is equipped with the discharge gate, tear open the feed inlet department at bag room top and install the light ring valve, the light ring valve top is provided with the clapper, the clapper links to each other with the piston end of cylinder, the cylinder is installed on the lower carriage, the lower carriage bottom is connected with the chassis, install weighing module between lower carriage and the chassis, weighing module passes through line connection PLC controller, the PLC controller passes through line connection light ring valve; the utility model discloses can avoid tradition bale breaking device dust shortcomings such as excessive, unable accurate measurement, realize quick ton bag bale breaking, safe and reliable, alleviate workman's intensity of labour.
Description
[ technical field ]
The utility model belongs to the technical field of the solid powder, aggregate bale breaking technique of unloading and specifically relates to a ton bag measurement bale breaking device.
[ background art ]
With the improvement of living standard, the food and medicine raw material industry is continuously developed, and the requirements of the production process are higher and higher due to the requirements of environmental protection, automation and intelligent production. However, in the prior art, the containers are completely manually unpacked to take materials from the ton bag, so that the labor intensity of manual work is greatly reduced; and the materials are manually dug into the container, the container is placed on an electronic scale for weighing, the probability of weighing errors caused by human errors is high, dust is large in the carrying process, and the labor intensity is high. Thus, conventional manual work and automated unpacking systems of conventional construction have failed to meet the needs of the industry. If can provide one kind and can realize quick ton bag bale breaking, safe and reliable and can the bale breaking device of accurate measurement, will have very important meaning.
[ contents of utility model ]
The utility model aims at solving foretell not enough and providing a ton bag measurement bale breaking device, can avoid tradition bale breaking device dust shortcoming such as excessive, unable accurate measurement, realized quick ton bag bale breaking, safe and reliable, alleviateed workman's intensity of labour.
The ton bag measuring and unpacking device comprises an upper support 3, a middle support 4 and a lower support 6 which are sequentially arranged from top to bottom, wherein the upper support 3, the middle support 4 and the lower support 6 are all in a frame structure, the top end of the upper support 3 is fixedly connected with a guide rail 14 through a U-shaped bolt 13, the guide rail 14 is horizontally arranged, the guide rail 14 is connected with an electric hoist 1 in a sliding mode, a hanger 2 used for hanging a ton bag 5 is installed at the bottom end of the electric hoist 1, a cavity used for accommodating the ton bag 5 is formed between the upper support 3 and the middle support 4, a bag unpacking chamber 9 is installed on the lower support 6, a discharge port connected with a ton bag material conveying system is arranged at the bottom end of the bag unpacking chamber 9, a feed port is arranged at the top end of the bag unpacking chamber 9, an aperture valve 12 is installed at the feed port at the top end of the bag chamber 9, and the aperture valve 12 is used for realizing the, the technical scheme includes that a beating plate 7 is arranged above the aperture valve 12, the beating plate 7 is connected with a piston end of a cylinder 8, the beating plate 7 beats the ton bag 5 under the driving of the cylinder 8, the cylinder 8 is installed on a lower support 6, the cylinder 8 is arranged on the front side of a bag detaching chamber 9, the bottom end of the lower support 6 is connected with an underframe 11, a weighing module 10 is installed between the lower support 6 and the underframe 11, the weighing module 10 is connected with a PLC (programmable logic controller) through a circuit, and the PLC is connected with the aperture valve 12 and the cylinder 8 through a circuit.
Further, the upper support 3 and the middle support 4 and the lower support 6 are connected together by seamless welding, and the upper support 3, the middle support 4 and the lower support 6 are connected into an integral structure.
Furthermore, a dust removal opening 15 is formed in the side face of the bag removal chamber 9, the dust removal opening 15 is connected with a dust remover through a pipeline, and the dust remover is used for preventing dust from overflowing when manual unpacking is performed.
Further, a buffer block 16 and a stopper 17 are arranged on the guide rail 14, the buffer block 16 is made of elastic materials, the buffer block 16 is arranged at two ends of the guide rail 14, and the stopper 17 is located on the outer side of the buffer block 16.
Further, an operation door 18 is installed at the other side of the bag-detaching chamber 9, and the operation door 18 is arranged opposite to the dust removing opening 15.
Compared with the prior art, the utility model, have following advantage:
(1) the utility model realizes that after workers hang ton bags on the electric hoist and manually untie the bag mouths, the starting system realizes the automatic operation of the system, avoids dust leakage and is environment-friendly;
(2) the feed inlet of the ton bag unpacking machine is provided with the aperture valve, so that the flow limiting effect of materials can be realized;
(3) the ton bag unpacking device of the utility model is provided with the beating plate, which can realize the beating function in the ton bag unloading process and smoothly unload the residual materials in the ton bag;
(4) all parts of the integrated bag removing box body of the utility model are connected together seamlessly by adopting a welding method, the whole strength of the bag removing chamber is high, and the service life is long;
(5) the side surface of the bag-opening chamber of the utility model is provided with a dust-removing opening which is externally connected with a dust remover, and a side-pumping dust-removing system forms micro negative pressure to prevent dust-containing gas from overflowing, thereby influencing the environment to violate the requirements of occupational health;
(6) the utility model reduces the labor intensity of workers, does not need to manually dig out materials from the ton bag and put the materials into the container, puts the container on the electronic scale for weighing, and then moves the container into the reaction kettle, and the process has large labor intensity and large dust;
(7) the weighing mode of the device is that the ton bag material and the bag removing chamber are weighed as a whole, the accuracy of weighing and metering is ensured, the metering precision can be accurate to 0.1 percent and is greatly higher than the existing manual metering precision, and the labor intensity of workers is also reduced;
in summary, the following steps: the utility model discloses can realize that ton bag unpacks fast, automatic measurement, measurement are accurate, and degree of automation is high, has alleviateed workman's intensity of labour, has avoided shortcomings such as traditional unpacking system dust excessive, unable accurate measurement, has avoided manual operation's artificial error simultaneously, is worth popularizing and applying.
[ description of the drawings ]
Fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a schematic structural diagram of the present invention;
in the figure: 1. electric block 2, hanger 3, upper bracket 4, middle bracket 5, ton bag 6, lower carriage 7, clap board 8, cylinder 9, tear bag room 10 open, weighing module 11, chassis 12, light ring valve 13, U type bolt 14, guide rail 15, dust removal mouth 16, buffer block 17, dog 18, operating door.
[ detailed description of the invention ]
The invention is further described below with reference to the accompanying drawings:
the utility model relates to a ton bag measuring unpacking device for unpacking and unloading solid powder and aggregate in the industries of petroleum, chemical engineering, medicine, food and the like, which comprises an upper bracket 3, a middle bracket 4 and a lower bracket 6 which are sequentially arranged from top to bottom, wherein the upper bracket 3, the middle bracket 4 and the lower bracket 6 are all in a frame structure, the top end of the upper bracket 3 is fixedly connected with a guide rail 14 through a U-shaped bolt 13, the guide rail 14 is horizontally arranged, an electric hoist 1 is glidingly connected on the guide rail 14, a hanger 2 used for hanging a ton bag 5 is arranged at the bottom end of the electric hoist 1, a cavity used for accommodating the ton bag 5 is formed between the upper bracket 3 and the middle bracket 4, a bag unpacking chamber 9 is arranged on the lower bracket 6, the bottom end of the bag unpacking chamber 9 is provided with a discharge port connected with a ton bag material conveying system, the top end of the bag unpacking chamber 9 is provided with a feed inlet, the feed inlet at, light ring valve 12 is used for realizing the current-limiting effect of material, light ring valve 12 top is provided with clappers 7, clappers 7 links to each other with the piston end of cylinder 8, clappers 7 is patted ton bag 5 under the drive of cylinder 8, cylinder 8 is installed on lower carriage 6, cylinder 8 sets up the front side of tearing bag room 9 open, 6 bottom of lower carriage is connected with chassis 11, weighing module 10 has been installed between lower carriage 6 and the chassis 11, weighing module 10 passes through line connection PLC controller, PLC controller passes through line connection light ring valve 12, cylinder 8.
The upper support 3, the middle support 4 and the lower support 6 are connected into a whole, so that the bag removing chamber is high in overall strength and long in service life; a dust removal opening 15 is formed in the side face of the bag removing chamber 9, the dust removal opening 15 is connected with a dust remover through a pipeline, and the dust remover is used for preventing dust from overflowing during manual unpacking; the guide rail 14 is provided with a buffer block 16 and a stop block 17, the buffer block 16 is made of elastic materials, the buffer block 16 is arranged at two ends of the guide rail 14, the stop block 17 is positioned at the outer side of the buffer block 16, and the buffer block 16 and the stop block 17 are used for limiting the electric hoist 1; an operation door 18 is installed on the other side of the bag-removing chamber 9, the operation door 18 is arranged opposite to the dust-removing opening 15, and the operation door 18 can be used for manual opening of the bag opening.
The utility model discloses a theory of operation does: when unpacking the ton bags, a worker only needs to hang the ton bags 5 on the hanger 2 of the ton bag unpacking machine manually, operate the electric hoist 1 to lift the ton bags 5 and then horizontally move the ton bags above the clapper 7, and slowly lower the ton bags 5 to enable the ton bags 5 to contact the clapper 7 until the ton bags are completely contacted; then a worker untwists the rope of the ton bag outer bag, takes out the inner bag, and puts the inner bag into the bag dismantling chamber 9 after passing through the diaphragm valve 12; closing the aperture valve 12, untying a tying rope of the inner bag of the ton bag through a manhole door of the bag-disassembling chamber 9, and closing the manhole door; the aperture valve 12 is opened, and the flow rate of the material can be controlled by controlling the opening of the aperture valve 9; when the materials are thrown quickly, the clapper plate 7 is started through the control box, the clapper plate 7 continuously claps the ton bags 5, and the materials at the bag corners are beaten to flow into the bag detaching chamber 9; when the materials are thrown, the clapper 7 is closed, the aperture valve 12 is completely opened, the electric hoist 1 is used for lifting the empty bag, and the next bag opening process is carried out. The unpacked materials are conveyed to downstream equipment through a conveying system connected with the unpacking chamber.
Along with the requirements of occupational health, environmental protection, automation and intelligent production, the requirements of the production process are higher and higher, the requirements on the product quality are also higher and higher, accurate charging is needed to ensure the product quality, and the requirements of the industry and the environmental protection cannot be met by traditional manual operation and manual metering. Therefore, the utility model provides a ton bag measurement bale breaking device has avoided the dust that artifical measurement arouses to be excessive, has alleviateed workman's intensity of labour, will have very important meaning.
The utility model discloses during unpacking, ton bag moves on the discharge hopper, sits ton bag on the clapper of discharge opening top, and sack chucking is torn open with ton bag to the handle of manually operation light ring valve to dust overflows from all around when pneumatic current-limiting and preventing to untie the sack. Then, the operation door is opened, the bag opening is unlocked manually, the operation door is closed, and then the handle of the diaphragm valve is rotated manually, so that the opening of the diaphragm valve is adjusted as required to discharge the materials into the discharge hopper. Consider that ton bagged material has 1 ton heavy, manual operation intensity of labour is big, the utility model discloses a mode of weighing is ton bag material, discharge hopper weigh as an organic whole. And conveying the weighed materials to a reaction kettle of downstream equipment of a user through a conveying system.
The present invention is not limited by the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be equivalent replacement modes, and are all included in the protection scope of the present invention.
Claims (5)
1. The utility model provides a ton bag measurement bale breaking device which characterized in that: the device comprises an upper support (3), a middle support (4) and a lower support (6) which are sequentially arranged from top to bottom, wherein the upper support (3), the middle support (4) and the lower support (6) are all of a frame structure, the top end of the upper support (3) is fixedly connected with a guide rail (14) through a U-shaped bolt (13), the guide rail (14) is horizontally arranged, the guide rail (14) is connected with an electric hoist (1) in a sliding manner, a hanging bracket (2) used for hanging ton bags (5) is installed at the bottom end of the electric hoist (1), a cavity used for accommodating the ton bags (5) is formed between the upper support (3) and the middle support (4), a bag detaching chamber (9) is installed on the lower support (6), a discharge hole connected with a ton bag material conveying system is formed at the bottom end of the bag detaching chamber (9), and a feed inlet is formed at the top end of the bag detaching chamber (9, the device is characterized in that an aperture valve (12) is installed at a feeding port at the top end of the bag detaching chamber (9), the aperture valve (12) is used for achieving the flow limiting effect of materials, a beating plate (7) is arranged above the aperture valve (12), the beating plate (7) is connected with a piston end of a cylinder (8), the beating plate (7) beats a ton bag (5) under the driving of the cylinder (8), the cylinder (8) is installed on a lower support (6), the cylinder (8) is arranged on the front side of the bag detaching chamber (9), the bottom end of the lower support (6) is connected with a bottom frame (11), a weighing module (10) is installed between the lower support (6) and the bottom frame (11), the weighing module (10) is connected with a PLC controller through a line, and the PLC controller is connected with the aperture valve (12) and the cylinder (8) through a line.
2. The ton bag metering unpacking device of claim 1, further comprising: the upper support (3) and the middle support (4) and the lower support (6) are connected together in a seamless welding mode, and the upper support (3), the middle support (4) and the lower support (6) are connected into an integral structure.
3. The ton bag metering unpacking device of claim 2, further comprising: the bag removing device is characterized in that a dust removing opening (15) is formed in the side face of the bag removing chamber (9), the dust removing opening (15) is connected with a dust remover through a pipeline, and the dust remover is used for preventing dust from overflowing when manual unpacking is carried out.
4. The ton bag metering unpacking device of claim 3, further comprising: the buffer block (16) and the stop blocks (17) are arranged on the guide rail (14), the buffer blocks (16) are made of elastic materials, the buffer blocks (16) are arranged at two ends of the guide rail (14), and the stop blocks (17) are located on the outer side of the buffer blocks (16).
5. The ton bag metering unpacking device of claim 4, wherein: an operation door (18) is installed on the other side of the bag detaching chamber (9), and the operation door (18) is arranged opposite to the dust removing opening (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921304116.9U CN210364715U (en) | 2019-08-12 | 2019-08-12 | Ton bag measurement bale breaking device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921304116.9U CN210364715U (en) | 2019-08-12 | 2019-08-12 | Ton bag measurement bale breaking device |
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| Publication Number | Publication Date |
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| CN210364715U true CN210364715U (en) | 2020-04-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921304116.9U Active CN210364715U (en) | 2019-08-12 | 2019-08-12 | Ton bag measurement bale breaking device |
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| CN (1) | CN210364715U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111779859A (en) * | 2020-07-04 | 2020-10-16 | 上海彬泽机电设备安装有限公司 | Aperture valve and ton bag unloading station applying same |
| CN111959905A (en) * | 2020-09-21 | 2020-11-20 | 浙江万家工业设备有限公司 | Be used for automatic bale opener of ton bag |
| CN112429353A (en) * | 2020-12-19 | 2021-03-02 | 淮阴工学院 | Automatic ton bag opening device and method |
| CN113697223A (en) * | 2021-09-13 | 2021-11-26 | 湖南三友环保科技有限公司 | Automatic change material and dismantle with ton bag bale breaker |
-
2019
- 2019-08-12 CN CN201921304116.9U patent/CN210364715U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111779859A (en) * | 2020-07-04 | 2020-10-16 | 上海彬泽机电设备安装有限公司 | Aperture valve and ton bag unloading station applying same |
| CN111959905A (en) * | 2020-09-21 | 2020-11-20 | 浙江万家工业设备有限公司 | Be used for automatic bale opener of ton bag |
| CN112429353A (en) * | 2020-12-19 | 2021-03-02 | 淮阴工学院 | Automatic ton bag opening device and method |
| CN113697223A (en) * | 2021-09-13 | 2021-11-26 | 湖南三友环保科技有限公司 | Automatic change material and dismantle with ton bag bale breaker |
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