CN210364716U - Glove box type ton bag unpacking and quantitative feeding system - Google Patents
Glove box type ton bag unpacking and quantitative feeding system Download PDFInfo
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- CN210364716U CN210364716U CN201921304234.XU CN201921304234U CN210364716U CN 210364716 U CN210364716 U CN 210364716U CN 201921304234 U CN201921304234 U CN 201921304234U CN 210364716 U CN210364716 U CN 210364716U
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- ton bag
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- buffer bin
- ton
- bag unpacking
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Abstract
The utility model relates to a glove box type ton bag unpacking and quantitative feeding system, which comprises a guide rail, wherein an electric hoist is connected on the guide rail, the bottom end of the electric hoist is connected with a hanger, a ton bag is suspended on the hanger, a ton bag unpacking station is arranged below the hanger, a dust remover is arranged on one side of the ton bag unpacking station, the dust remover is arranged on the upper portion of the frame, a buffer bin is arranged below the ton bag unpacking station, a discharge port of the ton bag unpacking station is connected with a feed inlet of the buffer bin, a pneumatic butterfly valve I is arranged at the discharge port of the ton bag unpacking station, dust removing ports are arranged at the top of the buffer bin and the side portion of the ton bag unpacking station, the dust removing ports are connected with the dust remover through pipelines, a weight-loss type quantitative feeder is arranged below the buffer bin, the discharge port of the buffer bin is connected with the feed inlet of the weight-loss type quantitative feeder, and a pneumatic butterfly valve II is arranged at the discharge port of the buffer bin; the utility model discloses can realize quick bale breaking, safe and reliable, sealing performance is good, and is harmless to the human body, can quantitative transport material again.
Description
[ technical field ]
The utility model relates to an trade such as petroleum, chemical industry, medicine is used for poisonous and harmful solid powder, aggregate bale breaking technical field of unloading, specifically speaking is a glove box formula ton bag bale breaking dosing system.
[ background art ]
Along with the improvement of living standard of people, the industries of petroleum, chemical industry and medical raw materials are continuously developed, and the requirements of the production process are higher and higher due to the requirements of safe, environment-friendly, automatic and intelligent production. However, in the prior art, potential safety hazards of material leakage exist in the process of unpacking ton bags of toxic and harmful materials, and the other side is that the materials are manually dug into a container and the container is placed on an electronic scale for weighing, so that the labor intensity of operators is high, and the weighing error probability caused by human errors is high. Thus, conventional manual work and unpacking systems of conventional construction have failed to meet the needs of the industry today. If can provide an unpacking and feeding system that can realize quick ton bag unpacking, safe and reliable and can carry the material according to customer's requirement ration, will have very important meaning.
[ contents of utility model ]
The utility model aims at solving foretell not enough and providing a glove box formula ton bag bale breaking dosing feed system, can realize quick bale breaking, safe and reliable, sealing performance is good, and is harmless to the human body, can the quantitative transport material again, has avoided traditional bale breaking system dust excessive, causes the injury to the human body, can not accurate measurement shortcoming.
The glove box type ton bag unpacking and quantitative feeding system comprises a guide rail 10, wherein an electric hoist 9 is connected onto the guide rail 10 in a sliding mode, a hanger 1 is connected to the bottom end of the electric hoist 9, a ton bag 8 to be unpacked is hung on the hanger 1, a ton bag unpacking station 7 for unpacking the ton bag 8 is arranged below the hanger 1, a dust remover 2 is arranged on one side of the ton bag unpacking station 7, the ton bag unpacking station 7 and the dust remover 2 are both arranged on the upper portion of a frame 11, a safety fence 12 is arranged on the periphery of the upper portion of the frame 11, a buffer bin 4 is arranged below the ton bag unpacking station 7, a discharge port of the ton bag unpacking station 7 is connected with a feed port of the buffer bin 4, a pneumatic butterfly valve I3 is installed at the discharge port of the ton bag unpacking station 7, and dust removal ports are arranged at the top of the buffer bin 4 and the side portion of the ton bag unpacking station 7, the dust removal mouth passes through pipe connection dust remover 2, 4 below in the buffer bin are equipped with weightlessness formula doser 5, the discharge gate of buffer bin 4 links to each other with the pan feeding mouth of weightlessness formula doser 5, pneumatic butterfly valve two 6 are installed to the discharge gate department of buffer bin 4, ton bag bale breaking station 7 includes casing 74, and inlet steel bushing 79 has been installed to the pan feeding mouth department on casing 74 top, inlet steel bushing 79 top is connected with outer bag and uses three section clamp 71, be provided with glove mouth 77 and observation window 78 on the casing 74 lateral wall, glove mouth 77 is used for untiing ton bag inner bag tying rope.
Further, a three-section hoop 75 for an inner bag is arranged on a bag opening of the inner bag-detaching chamber cylinder in the shell 74, a dust removing opening 73 is formed in the side portion of the shell 74, and the dust removing opening 73 is connected with the dust remover 2 through a pipeline.
Further, a transparent cover plate 72 is covered on the top of the shell 74, the transparent cover plate 72 is annular, the inner ring of the transparent cover plate 72 is connected with the bottom end of the inlet steel sleeve 79, and the outer ring of the transparent cover plate 72 is fixed on the shell 74 through bolts.
Further, the bottom of the housing 74 is arranged in an inclined structure, and the lowest part of the bottom of the housing 74 is provided with an outlet hole which is connected with a lower straight pipe through a chute 76.
Further, the discharge end of the ton bag unpacking station 7 is connected to the feed end of the loss-in-weight doser 5 by a pipe.
Compared with the prior art, the utility model, have following advantage:
(1) the utility model can realize quick unpacking, is safe and reliable, has good sealing performance, is harmless to human body, can quantitatively convey materials, and avoids the defects of dust overflow, damage to human body, incapability of accurate metering and the like of the traditional unpacking system;
(2) all parts of the integrated bag removing box body of the utility model are connected together seamlessly by adopting a welding method, the whole strength of the bag removing chamber is high, and the service life is long;
(3) the utility model realizes the clamping and sealing of the bag binding openings of the inner bag and the outer bag of the ton bag and the bag opening chamber and the outer barrel by utilizing the three-section clamp, avoids the possibility of harmful and toxic dust leakage, and accords with the environmental protection idea;
(4) the bottom of the bag removing chamber of the device is made into an inclined structure, the lowest part is provided with a hole, and the hole outlet is connected with the lower straight pipe through the chute, so that the recovery of residual materials is facilitated, and the waste is avoided;
(5) the bag-removing chamber of the utility model is designed into an inner layer and an outer layer (double-layer) structure, the sealing performance is more reliable, and the bag-removing chamber can protect the human body of an operator better;
(6) the utility model is provided with the weightless quantitative feeder, can realize the continuous constant flow or quantitative batch feeding of the materials, and has high automation degree;
(7) the utility model has a glove opening structure, which can prevent the toxic and harmful materials from contacting the skin of the human body to cause the injury of the human body of the operating personnel;
(8) the utility model can be provided with beating plates to realize the beating function in the unloading process of the ton bag, so that the residual materials in the ton bag can be smoothly unloaded;
to sum up: the utility model discloses can realize that ton bag bale breaking fast, dosing, safe and reliable, the seal performance is good, characteristics such as dust is not excessive are worth popularizing and applying.
[ description of the drawings ]
Fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a schematic structural diagram of a ton bag unpacking station in the utility model;
FIG. 3 is a schematic perspective view of FIG. 2;
in the figure: 1. the device comprises a hanger 2, a dust remover 3, a first pneumatic butterfly valve 4, a buffer bin 5, a weightless quantitative feeder 6, a second pneumatic butterfly valve 7, a ton bag unpacking station 8, a ton bag 9, an electric hoist 10, a guide rail 11, a frame 12, a safety fence 71, a three-section clamp 72 for an outer bag, a transparent cover plate 73, a dust removal port 74, a shell 75, a three-section clamp 76 for an inner bag, a chute 77, a glove port 78, an observation window 79 and an inlet steel sleeve.
[ detailed description of the invention ]
The invention is further described below with reference to the accompanying drawings:
as shown in the attached drawings, the utility model provides a glove box type ton bag unpacking and quantitative feeding system, which comprises a guide rail 10, an electric hoist 9 is connected on the guide rail 10 in a sliding manner, a hanger 1 is connected at the bottom end of the electric hoist 9, a ton bag 8 to be unpacked is hung on the hanger 1, a ton bag unpacking station 7 for unpacking the ton bag 8 is arranged below the hanger 1, a dust remover 2 is arranged at one side of the ton bag unpacking station 7, the ton bag unpacking station 7 and the dust remover 2 are both arranged at the upper part of a frame 11, a safety fence 12 is arranged around the upper part of the frame 11, a buffer bin 4 is arranged below the ton bag unpacking station 7, a discharge port of the ton bag unpacking station 7 is connected with a feeding port of the buffer bin 4, a pneumatic butterfly valve 3 is arranged at the discharge port of the ton bag unpacking station 7, dust removing ports are arranged at the top of the buffer bin 4 and the side part of the ton bag unpacking station 7, and are connected with the dust, a weightless quantitative feeder 5 is arranged below the buffer bin 4, a discharge port of the buffer bin 4 is connected with a feed inlet of the weightless quantitative feeder 5, a pneumatic butterfly valve II 6 is installed at the discharge port of the buffer bin 4, the ton bag unpacking station 7 comprises a shell 74, an inlet steel sleeve 79 is installed at the feed inlet at the top end of the shell 74, a three-section hoop 71 for an outer bag is connected to the top end of the inlet steel sleeve 79, a glove port 77 and an observation window 78 are arranged on the side wall of the shell 74, and the glove port 77 is used for unpacking a ton bag inner bag tying rope.
Wherein, the bag opening of the inner barrel of the bag-detaching chamber in the shell 74 is provided with three-section hoops 75 for inner bags, the side part of the shell 74 is provided with a dust removal port 73, and the dust removal port 73 is connected with the dust remover 2 through a pipeline; the top of the shell 74 is covered with a transparent cover plate 72, the transparent cover plate 72 is annular, the inner ring of the transparent cover plate 72 is connected with the bottom end of the inlet steel sleeve 79, and the outer ring of the transparent cover plate 72 is fixed on the shell 74 through bolts; the bottom of the housing 74 is arranged in an inclined structure, and the lowest part of the bottom of the housing 74 is provided with an outlet hole which is connected with a lower straight pipe through a chute 76. And the discharge end of the ton bag unpacking station 7 is connected to the feed end of the weightless type quantitative feeder 5 through a pipeline, so that the material can be directly discharged from the ton bag unpacking station 7 to the weightless type quantitative feeder 5 when needed.
The utility model discloses can realize that poisonous, harmful ton bag packing material is carried to low reaches equipment after unpacking operation ration, its theory of operation is: when unpacking the ton bags, a worker only needs to hang the ton bags 8 on the hanger 1 of the ton bag unpacking machine manually, operate the electric hoist 9 to lift the ton bags 8 and then horizontally move the ton bags 8 to the position above the clapper plate, and slowly lower the ton bags 8 to enable the ton bags 8 to contact the clapper plate until the ton bags are completely contacted; then the operator untwists the rope of the outer bag of the ton bag 8, takes out the ribbon opening of the inner bag, penetrates the ribbon opening of the inner bag of the ton bag through the inlet steel sleeve 79 and is sleeved on the bag opening of the inner barrel of the bag opening chamber, and then tightly clamps and seals the bag opening of the inner bag of the ton bag and the bag opening of the inner barrel of the bag opening chamber by using the inner bag and three sections of clamps 75 so as to prevent poisonous and harmful dust from overflowing from the periphery when the bag opening of the inner bag of; then sleeving an outer bag opening of the ton bag on an inlet steel sleeve 79, clamping and sealing the outer bag opening of the ton bag and the inlet steel sleeve 79 by using an outer bag three-section clamp 71, then unfastening an opening tying rope of an inner bag of the ton bag through a glove opening 77 of a bag disassembling chamber, enabling the material to flow into the bag disassembling chamber and enter a buffer bin 4 through a pneumatic butterfly valve I3, enabling the material discharged from a discharge port of the buffer bin 4 to enter a set weightlessness type feeder 5 through a pneumatic butterfly valve II 6, and then enabling the material to be conveyed to a downstream equipment reaction kettle in a quantitative mode or a continuous constant flow rate required by a customer; in the feeding process of the ton bag 8, generated dust is removed through a dust remover 2 connected with a dust removing opening 73 of a ton bag opening chamber and a dust removing opening of the buffer bin 4; when the materials are thrown quickly, the clapper plate is started through the control box, so that the clapper plate continuously claps the ton bags 8, and the materials positioned at the bag corners enter the bag detaching chamber through clapping; after the materials are put into the bag, the clapper is closed, the three-section quick hoop 75 for the inner bag is opened, the three-section quick hoop 71 for the outer bag is opened, the electric hoist 9 is used for lifting the empty bag, and then the next bag opening process is carried out.
The utility model relates to a totally closed contains the glove box, and gas defense, dustproof special ton bag bale breaking, dosing device system. A ton bag unpacking station, a pneumatic butterfly valve, a buffer bin, a weightless quantitative feeder and a dust remover are combined together to realize a material quantitative feeding and safe dust-free conveying system. The weightless feeder is used for conveying materials into a downstream reaction kettle according to the requirements of continuous constant flow or quantitative batch feeding, the metering in the whole process is accurate, dust overflow caused by manual metering is avoided, the labor intensity of workers is reduced, and the weightless feeder has very important significance.
The system realizes the functions of quantitative and closed conveying of toxic and harmful materials in the ton bag, and the batching precision is less than or equal to 2 percent. From occupational health's angle, this system has realized that the workman hangs the ton bag on electric block back and has untied the manual ton bag of tying the sack through tearing bag room glove mouth, has avoided the possibility of the direct and human skin contact of material. The ton bag unpacking station manually unpacks and sucks dust under negative pressure, so that dust is prevented from overflowing during manual unpacking, the environment is prevented from being influenced, and the requirements of occupational health are violated; the materials are conveyed into the reaction kettle through the combination of the special ton bag opening chamber structure and the weightless quantitative feeding device through the closed pipeline, so that manual carrying and dust overflow caused by manual dumping are avoided, and the labor intensity and the personal harm of operating personnel are reduced. To sum up: the utility model discloses can realize the bag function of tearing open of poisonous and harmful ton bag material, ration, airtight transport, the environmental protection health has alleviateed workman's intensity of labour, is worth popularizing and applying.
The present invention is not limited by the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be equivalent replacement modes, and are all included in the protection scope of the present invention.
Claims (5)
1. The utility model provides a glove box formula ton bag bale breaking dosing system which characterized in that: the device comprises a guide rail (10), an electric hoist (9) is connected to the guide rail (10) in a sliding manner, a hanger (1) is connected to the bottom end of the electric hoist (9), a ton bag (8) to be unpacked is hung on the hanger (1), a ton bag unpacking station (7) for unpacking the ton bag (8) is arranged below the hanger (1), a dust remover (2) is arranged on one side of the ton bag unpacking station (7), the ton bag unpacking station (7) and the dust remover (2) are both installed on the upper portion of a frame (11), safety fences (12) are arranged on the periphery of the upper portion of the frame (11), a buffer bin (4) is arranged below the ton bag unpacking station (7), a discharge port of the ton bag unpacking station (7) is connected with a feed inlet of the buffer bin (4), a pneumatic butterfly valve I (3) is installed at the discharge port of the ton bag unpacking station (7), and dust removing ports are respectively arranged at the top of the buffer bin (4) and the lateral portion of the ton bag unpacking station (7), the dust removal mouth passes through pipe connection dust remover (2), buffer bin (4) below is equipped with weightless formula doser (5), the discharge gate of buffer bin (4) links to each other with the pan feeding mouth of weightless formula doser (5), pneumatic butterfly valve two (6) are installed to the discharge gate department of buffer bin (4), ton bag bale breaking station (7) is including casing (74), and inlet steel bushing (79) have been installed to the pan feeding mouth department on casing (74) top, inlet steel bushing (79) top is connected with outer bag and uses three section clamp (71), be provided with glove mouth (77) and observation window (78) on casing (74) lateral wall, glove mouth (77) are used for untiing ton bag inner bag tying rope.
2. The glove box ton bag unpacking and dosing system as set forth in claim 1, wherein: the bag opening of the inner bag opening chamber of the bag opening chamber in the shell (74) is provided with a three-section hoop (75) for an inner bag, the side part of the shell (74) is provided with a dust removing opening (73), and the dust removing opening (73) is connected with the dust remover (2) through a pipeline.
3. The glove box ton bag unpacking and dosing system as set forth in claim 1 or 2, wherein: the top of the shell (74) is covered with a transparent cover plate (72), the transparent cover plate (72) is annular, the inner ring of the transparent cover plate (72) is connected with the bottom end of an inlet steel sleeve (79), and the outer ring of the transparent cover plate (72) is fixed on the shell (74) through bolts.
4. The glove box type ton bag unpacking and dosing system as claimed in claim 3, wherein: the bottom of the shell (74) is arranged into an inclined structure, and the lowest part of the bottom of the shell (74) is provided with an outlet hole which is connected with a lower straight pipe through a chute (76).
5. The glove box type ton bag unpacking and dosing system as claimed in claim 4, wherein: the discharge end of the ton bag unpacking station (7) is connected to the feed end of the weightless quantitative feeder (5) through a pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921304234.XU CN210364716U (en) | 2019-08-12 | 2019-08-12 | Glove box type ton bag unpacking and quantitative feeding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921304234.XU CN210364716U (en) | 2019-08-12 | 2019-08-12 | Glove box type ton bag unpacking and quantitative feeding system |
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| Publication Number | Publication Date |
|---|---|
| CN210364716U true CN210364716U (en) | 2020-04-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921304234.XU Active CN210364716U (en) | 2019-08-12 | 2019-08-12 | Glove box type ton bag unpacking and quantitative feeding system |
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| CN (1) | CN210364716U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113816174A (en) * | 2021-10-08 | 2021-12-21 | 佛山市金银河智能装备股份有限公司 | Sealing structure and sealing method for powder feeding station |
| WO2024109385A1 (en) * | 2022-11-22 | 2024-05-30 | 无锡理奇智能装备有限公司 | Bag clamping apparatus, sealing structure, bag opening machine, and bag opening method |
-
2019
- 2019-08-12 CN CN201921304234.XU patent/CN210364716U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113816174A (en) * | 2021-10-08 | 2021-12-21 | 佛山市金银河智能装备股份有限公司 | Sealing structure and sealing method for powder feeding station |
| WO2024109385A1 (en) * | 2022-11-22 | 2024-05-30 | 无锡理奇智能装备有限公司 | Bag clamping apparatus, sealing structure, bag opening machine, and bag opening method |
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