CN210361427U - Flat plate cutting and collecting machine - Google Patents

Flat plate cutting and collecting machine Download PDF

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Publication number
CN210361427U
CN210361427U CN201921472849.3U CN201921472849U CN210361427U CN 210361427 U CN210361427 U CN 210361427U CN 201921472849 U CN201921472849 U CN 201921472849U CN 210361427 U CN210361427 U CN 210361427U
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guide rail
axis guide
cutting
axis
axle
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CN201921472849.3U
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党骥飞
张丹辉
刘云秋
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Hangzhou Characteristic Intelligent Technology Co Ltd
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Hangzhou Characteristic Intelligent Technology Co Ltd
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Abstract

The utility model discloses a dull and stereotyped material machine of receiving that cuts belongs to numerical control cutting off machine tool technical field. Including X axle guide rail, be equipped with the Y axle guide rail that can follow X axle guide rail reciprocating motion on the X axle guide rail, be equipped with first aircraft nose and the second aircraft nose that can follow Y axle guide rail reciprocating motion respectively on the Y axle guide rail, be equipped with Z axle drive module on first aircraft nose and the second aircraft nose respectively, Z axle drive module output on the first aircraft nose is equipped with cutting tool, Z axle drive module output on the second aircraft nose is equipped with gets and puts the material instrument. The device forms the two longmen structure that are located same rail system, needn't adopt outside manipulator, is favorable to reduce cost, and the control system who will cut simultaneously and get the blowing fuses as an organic whole, and the material coordinate is got in the direct corresponding increase on the basis of cutting coordinate, and the greatly reduced degree of difficulty that programs makes the production flexibility of system promote greatly.

Description

Flat plate cutting and collecting machine
Technical Field
The utility model relates to a cutting off machine tool technical field, concretely relates to a dull and stereotyped that is used for non-metallic material's plane numerical control to cut and receive material cuts and receives material machine.
Background
At present, numerical control cutting machines are commonly used in the fields of advertisement, packaging, clothing, composite materials and the like. The main principle of the numerical control cutting machine is that cutting path graphs or other digital programs drawn by software such as CAD (computer-aided design) and the like are utilized to drive a cutting knife on a machine head to perform corresponding spatial motion to finish cutting a material, and the used cutting tools mainly comprise drag knives, fly knives, various vibration knives and the like according to different materials. After the material is cut, the material is generally manually received, and different sample wafers are respectively transferred and placed in different material trays.
Along with the promotion of automation demand and the popularization of mechanical arm application in the prior art, more and more enterprises adopt the following two operation modes:
1. and directly receiving materials by a mechanical arm. After the cutting machine finishes cutting the cutting sample wafer, a signal is sent to the mechanical arm, and the mechanical arm starts a relevant program after receiving the signal, and respectively grabs and places different cutting sample wafers at set positions. Generally, the cutting machine and the robot arm are manufactured by different manufacturers, so that the cutting machine and the robot arm need to be programmed respectively in linkage use, the programming is complex, and professional technicians are generally needed to complete the programming.
2. And (5) receiving materials by the visual recognition manipulator. After the cutting machine finishes cutting the material, a vision camera arranged on a mechanical arm or other stations performs photographing analysis, the cut track tool mark is identified, the shape of the sample wafer is determined through the track, and then the grabbing points such as the sucking disc are found through corresponding operation setting. Therefore, the programming workload of the mechanical arm can be greatly reduced, and the production flexibility is enhanced. However, problems still exist with this solution, including: a. the accuracy of visual identification is very different and not ideal at present;
b. emptying after grasping the material still requires a more complex programming.
In view of the above-mentioned prior art, the applicant of the present invention has made a lot of repeated and beneficial researches, and the final product has obtained effective results and formed the technical solutions to be described below.
SUMMERY OF THE UTILITY MODEL
Therefore, the utility model provides a dull and stereotyped material machine of receiving that cuts to because cutting of numerical control guillootine need set up the programming respectively with receiving the material module and lead to the problem that programming work load is big, the production capacity is flexible low among the solution prior art.
In order to achieve the above object, the present invention provides the following technical solutions:
a flat plate cutting and receiving machine is characterized in that a gantry parallel to a cutting gantry (a first Y-axis guide rail) is additionally arranged on a traditional numerical control cutting machine, and a material taking and placing tool such as a vacuum chuck is arranged on a newly arranged gantry (a second Y-axis guide rail); extending the X-axis guide to protrude from the cutting table: the original cutting gantry and the cutter cut the material into the set sample wafer, and the newly-arranged material receiving gantry and the material taking and placing tool grab and place the sample wafer to the set coordinate position.
Particularly, this material machine is received to dull and stereotyped cutting, including X axle guide rail, be equipped with the Y axle guide rail that can follow X axle guide rail reciprocating motion on the X axle guide rail, be equipped with first aircraft nose and the second aircraft nose that can follow Y axle guide rail reciprocating motion respectively on the Y axle guide rail, be equipped with Z axle drive module on first aircraft nose and the second aircraft nose respectively, Z axle drive module output on the first aircraft nose is equipped with cutting tool, Z axle drive module output on the second aircraft nose is equipped with gets and puts the material instrument.
Furthermore, the Y-axis guide rail comprises a first Y-axis guide rail and a second Y-axis guide rail, the first machine head is arranged on the first Y-axis guide rail and used for enabling the cutting tool to move along with the first Y-axis guide rail, and the second machine head is arranged on the second Y-axis guide rail and used for enabling the material taking and placing tool to move along with the second Y-axis guide rail.
Furthermore, Y-axis driving modules are respectively arranged on the first machine head and the second machine head, the Y-axis driving modules are of gear structures with servo motors, the first Y-axis guide rail and the second Y-axis guide rail are of rack structures, and the Y-axis driving modules are in gear and rack transmission fit with the first Y-axis guide rail and the second Y-axis guide rail.
Furthermore, X-axis driving modules are arranged at two ends of the first Y-axis guide rail and the second Y-axis guide rail respectively, the X-axis driving modules are of gear structures with servo motors, the X-axis guide rail is of a rack structure, and the X-axis driving modules are in transmission fit with the X-axis guide rail through gears and racks.
Further, be equipped with the stake body on the X axle guide rail, be equipped with cutting platform on the stake body, cutting platform is being located and is being close to second Y axle guide rail one side and is being equipped with the receipts charging basket, the length of X axle guide rail is greater than cutting platform, and the X axle guide rail extends to the receipts charging basket lateral part along cutting platform for make second Y axle guide rail can move along X axle guide rail and receive the charging basket top, unload the sample piece that the blowing instrument of getting snatched.
Furthermore, the cutting platform is a conveying belt, the support body is provided with an auxiliary roller matched with the conveying belt, and the first Y-axis guide rail is further provided with a feeding module.
Further, the feeding module comprises a pressing module and two synchronous belt conveying modules, the pressing module and the two synchronous belt conveying modules are arranged at the bottom end of the first Y-axis guide rail respectively, the two synchronous belt conveying modules are located on two sides of the pressing module respectively, each pressing module comprises a pressing cylinder and a pressing batten, the pressing cylinder is fixedly connected to the bottom end of the first Y-axis guide rail, the pressing batten is fixedly connected to the output end of the pressing cylinder, the output end of the pressing cylinder faces the cutting platform, and the bottom end face of the pressing batten is parallel to the top end face of the cutting platform.
The synchronous belt conveying module comprises a mounting frame fixedly connected to the bottom end of the first Y-axis guide rail, a clamping cylinder fixedly connected to the inner side of the mounting frame and with the output end facing downwards, a driving clamping plate fixedly connected to the output end of the clamping cylinder, and a positioning clamping plate fixedly connected to the outer side of the mounting frame.
The positioning clamp plate is an L-shaped folded plate, one side end face of the L-shaped positioning clamp plate is fixedly connected with the outer side of the mounting frame, the other side end face of the L-shaped positioning clamp plate is parallel to the driving clamp plate and is respectively arranged above and below one side edge of the cutting platform, and the other side end face of the L-shaped positioning clamp plate is attached to the bottom end face of the edge of the cutting platform.
The utility model has the advantages of as follows:
1. according to the cutting and receiving machine, a first Y-axis guide rail and a second Y-axis guide rail are respectively arranged on an X-axis guide rail, a cutting tool is arranged on the first Y-axis guide rail, a material taking and placing tool is arranged on the second Y-axis guide rail, a double-gantry structure located in the same track system is formed, an external mechanical arm is replaced by the material taking and placing tool, the cost is favorably reduced, meanwhile, a control system for cutting and material taking and placing can be integrated, the programming difficulty is greatly reduced, material taking coordinates are directly and correspondingly increased on the basis of cutting coordinates, and the production flexibility of the system is greatly improved;
2. the material pressing module and the synchronous belt conveying module are arranged on the first Y-axis guide rail, so that the cutting platform, the cut plate and the first Y-axis guide rail are locked with each other, the cut plate is pressed when the conveying platform conveys and feeds materials, the dislocation caused by inertia is prevented, and the stability of the relative position between the cutting tool and the plate is ensured.
Drawings
In order to clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below, and the structures, proportions, sizes, etc. shown in the present specification are only used to match the contents disclosed in the specification, so as to be understood and read by those skilled in the art, and any modifications of the structures, changes of the proportion relations, or adjustments of the sizes, should still fall within the scope of the technical contents disclosed in the present invention without affecting the functions and the achievable objects of the present invention.
Fig. 1 is a schematic view of the overall structure of embodiment 1 of the present invention;
fig. 2 is a schematic control principle diagram of embodiment 1 of the present invention;
fig. 3 is a schematic view of the overall structure of embodiment 2 of the present invention;
FIG. 4 is an enlarged view of the structure of FIG. 3A according to the present invention;
fig. 5 is an enlarged view of a structure at B in fig. 3 according to the present invention.
In the figure: the automatic feeding device comprises a support body 1, a cutting platform 2, auxiliary rollers 21, an X-axis guide rail 3, a first Y-axis guide rail 4, a first machine head 41, a pressing module 42, a pressing cylinder 421, a pressing batten 422, a second Y-axis guide rail 5, a second machine head 51, a Z-axis driving module 6, a cutting tool 7, a material taking and placing tool 8, a synchronous belt conveying module 9, an installation frame 91, a clamping cylinder 92, a driving clamping plate 93 and a positioning clamping plate 94.
Detailed Description
The present invention is described in terms of specific embodiments, and other advantages and benefits of the present invention will become apparent to those skilled in the art from the following disclosure. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
As shown in fig. 1, the embodiment of the utility model provides a dull and stereotyped material machine of receiving that cuts, including stake body 1, cutting platform 2, X axle guide rail 3, set up first Y axle guide rail 4 and second Y axle guide rail 5 on X axle guide rail 3, set up cutting tool 7 on first Y axle guide rail 4 and set up the blowing instrument 8 of getting on second Y axle guide rail 5, specifically set up as follows:
the top of the bracket body 1 is provided with a cutting platform 2 and X-axis guide rails 3 respectively positioned at two sides of the cutting platform 2, the two ends of the first Y-axis guide rail 4 and the two ends of the second Y-axis guide rail 5 are respectively matched and arranged on the two X-axis guide rails 3 to form a double-gantry structure positioned on the same track system, an external mechanical arm is not needed, the cost is reduced, the control system is integrated, the programming difficulty is greatly reduced, and the production flexibility of the system is greatly improved.
First Y axle guide rail 4 goes up the cooperation has first aircraft nose 41, second Y axle guide rail 5 cooperation has second aircraft nose 51, on first aircraft nose 41 and the second aircraft nose 51 respectively the rigid coupling have an output Z axle drive module 6 down for make Z axle drive module 6's connection structure make vertical reciprocating motion, 6 output rigid couplings of Z axle drive module on the first aircraft nose 41 have cutting tool 7, 6 output rigid couplings of Z axle drive module on the second aircraft nose 51 have and get material instrument 8.
Specifically, the two ends of the first Y-axis guide rail 4 and the second Y-axis guide rail 5 are respectively provided with an X-axis driving module matched with the X-axis guide rail 3, the first machine head 41 and the second machine head 51 are respectively provided with a Y-axis driving module matched with the Y-axis guide rail, the X-axis guide rail 3, the first Y-axis guide rail 4 and the second Y-axis guide rail 5 are all of a rack structure, the X-axis driving module and the Y-axis driving module are all of a gear structure with a servo motor, the space between the X-axis driving module and the X-axis guide rail 3 and the space between the Y-axis driving module and the first Y-axis guide rail 4 and the second Y-axis guide rail 5 are in gear-rack transmission fit, the first Y-axis guide rail 4 and the second Y-axis guide rail 5 can precisely reciprocate on the X-axis guide rail 3, so that the first machine head 41 and the second machine head 51 can precisely reciprocate on the Y-axis guide rail, and the overall applicability is improved.
Preferably, the cutting tool 7 and the material taking and placing tool 8 can also be arranged on the same Y-axis guide rail at the same time, that is, the cutting tool 7 and the material taking and placing tool 8 are arranged on the same gantry structure to replace an external manipulator, which is beneficial to reducing the cost and improving the integrity and production flexibility of the system.
Cutting platform 2 is located and is equipped with the receipts charging basket near second Y axle guide rail 5 one side, the length of X axle guide rail 3 is greater than cutting platform 2, and X axle guide rail 3 extends to the receipts charging basket lateral part along cutting platform 2 for make second Y axle guide rail 5 can move along X axle guide rail 3 and receive the charging basket top, unload the sample piece that gets blowing instrument 8 and snatch.
It should be noted that servo motors in the X-axis drive module and the Y-axis drive module both adopt servo motors of ECMA-C10604SS/RS model, and the Z-axis drive module 6 adopts a servo motor of ASD-B2-0121-B model and a lead screw module of KK60D10P-150a1-F0 model, so as to ensure the motion accuracy of each drive module; the cutting tool 7 includes, but is not limited to, a milling cutter; the material taking and placing tool 8 comprises but is not limited to a vacuum sucker system consisting of a vacuum generator (Alder X-KCV05HS) and a corresponding air pipe and a suction nozzle, and a needle-prick gripper of MRK-ZSXP01-HM-4-A6 model; the fixing modes between the output end of the Z-axis driving module 6 on the first machine head 41 and the cutting tool 7 and between the output end of the Z-axis driving module 6 on the second machine head 51 and the material taking and placing tool 8 include, but are not limited to, threaded connection and clamping.
As shown in fig. 2, the X-axis driving module, the Y-axis driving module, and the Z-axis driving module 6 are all electrically connected to an external control module, specifically, the output end of the control module is electrically connected to a servo motor in the X-axis driving module, a servo motor in the Y-axis driving module, the Z-axis driving module 6, a cutting tool 7, and a material taking and placing tool 8, respectively, wherein the control module is a motion controller board card of a model DMCS-1205.
When the device is used, firstly, the control module sends control signals to the X-axis driving module on the first Y-axis guide rail 4, the Y-axis driving module and the Z-axis driving module 6 on the first machine head 41 and the cutting tool 7 respectively, so that the cutting tool 7 cuts a required sample wafer according to a preset path;
and then the control module sends control signals to the X-axis driving module on the second Y-axis guide rail 5, the Y-axis driving module and the Z-axis driving module 6 on the second machine head 51, and the material taking and placing tool 8 respectively, so that the material taking and placing tool 8 sequentially transfers the sample wafer cut by the cutting tool 7 to a predetermined area in the external material receiving basket according to a preset path. And sequentially carrying out the subsequent processes.
Example 2
In embodiment 2, the same reference numerals are given to the same structures as those in embodiment 1, the same description is omitted, embodiment 2 is modified from embodiment 1, as shown in fig. 3-5, the cutting platform 2 is a conveyor belt, the support body 1 is provided with an auxiliary roller 21 for reducing the rotation resistance of the conveyor belt, the bottom end of the first Y-axis guide rail 4 is provided with a pressing module 42 which is used for pressing and cutting the plate material when the conveyer belt runs so as to prevent dislocation due to inertia, the pressing module 42 includes a pressing cylinder 421 fixed to the bottom end of the first Y-axis guide rail 4 and a pressing strip 422 fixed to the output end of the pressing cylinder 421, the output end of the pressing cylinder 421 faces the cutting platform 2, the bottom end face of the pressing strip plate 422 is parallel to the top end face of the cutting platform 2, and the clamping stability of the cut plate and the conveying belt is improved.
The bottom of first Y axle guide rail 4 is being located and is being equipped with synchronous belt module 9 respectively in pressing material module 42 both sides, synchronous belt module 9 of sending includes that the rigid coupling is in mounting bracket 91 of first Y axle guide rail 4 bottom, rigid coupling in mounting bracket 91 inboard and output centre gripping cylinder 92 down, rigid coupling in the initiative splint 93 of centre gripping cylinder 92 output and the locating splint 94 of rigid coupling in the mounting bracket 91 outside, wherein locating splint 94 adopts L type folded plate for hold the edge of conveyer belt tightly with the cooperation of initiative splint 93, press material cylinder 421 and centre gripping cylinder 92 to be connected with control module output electricity respectively.
The material pressing module 42 and the synchronous belt conveying module 9 can share one gantry (first Y-axis guide rail 4), the conveying belt (the cutting platform 2), the cut plates and the gantry structure (the first Y-axis guide rail 4) are locked relatively, and when the cutting platform 2 conveys the materials, the stability of the relative position between the cutting tool 7 and the plates is ensured.
During use, when the first Y-axis guide rail 4 moves forward, the pressing cylinder 421 and the clamping cylinder 92 both extend, so that the synchronous belt conveying module 9 holds the edge of the conveying belt and moves synchronously with the first Y-axis guide rail 4, and the pressing module 42 presses the cut sheet material on the conveying belt to move synchronously with the first Y-axis guide rail 4 and the conveying belt. When the preset position is reached, the material pressing module 42 and the synchronous belt feeding module 9 are released, and the cutting tool 7 on the first Y-axis guide rail 4 moves according to the preset program track to cut the material. After the material is cut, the structure of the first Y-axis guide rail 4 continuously returns to the rear end of the cutting platform 2 to prepare for feeding of the next page, and meanwhile, the material taking and placing tools 8 on the second Y-axis guide rail 5 sequentially grab the material and place the material at a specified position in the material receiving basket. And sequentially carrying out the subsequent processes.
For those skilled in the art, based on the teachings of the present invention, changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.

Claims (7)

1. The utility model provides a dull and stereotyped material machine of receiving that cuts which characterized in that: including X axle guide rail, be equipped with the Y axle guide rail that can follow X axle guide rail reciprocating motion on the X axle guide rail, be equipped with first aircraft nose and the second aircraft nose that can follow Y axle guide rail reciprocating motion respectively on the Y axle guide rail, be equipped with Z axle drive module on first aircraft nose and the second aircraft nose respectively, Z axle drive module output on the first aircraft nose is equipped with cutting tool, Z axle drive module output on the second aircraft nose is equipped with gets and puts the material instrument.
2. The flat plate cutting and collecting machine as claimed in claim 1, wherein said Y-axis guide comprises a first Y-axis guide and a second Y-axis guide, said first head being disposed on the first Y-axis guide for allowing the cutting tool to move with the first Y-axis guide, and said second head being disposed on the second Y-axis guide for allowing the material taking and placing tool to move with the second Y-axis guide.
3. The flat plate cutting and collecting machine as claimed in claim 2, wherein the first machine head and the second machine head are respectively provided with a Y-axis driving module, the Y-axis driving module is of a gear structure with a servo motor, the first Y-axis guide rail and the second Y-axis guide rail are of a rack structure, and the Y-axis driving module is in gear-rack transmission fit with the first Y-axis guide rail and the second Y-axis guide rail.
4. The flat plate cutting and collecting machine as claimed in claim 2, wherein the first and second Y-axis guide rails are respectively provided with an X-axis driving module at both ends thereof, the X-axis driving module is of a gear structure with a servo motor, the X-axis guide rail is of a rack structure, and the X-axis driving module and the X-axis guide rail are in gear-rack transmission fit.
5. The flat plate cutting and collecting machine as claimed in claim 2, wherein a support body is provided at the bottom of the X-axis guide rail, a cutting platform is provided on the support body, the cutting platform is provided with a collecting basket at a side near the second Y-axis guide rail, the length of the X-axis guide rail is greater than that of the cutting platform, and the X-axis guide rail extends along the cutting platform to a side portion of the collecting basket, so that the second Y-axis guide rail can move along the X-axis guide rail to the position above the collecting basket, and sample pieces captured by the taking and discharging tool can be discharged.
6. The flat plate cutting and collecting machine as claimed in claim 5, wherein the cutting platform is a conveyor belt, the support body is provided with auxiliary rollers matched with the conveyor belt, and the first Y-axis guide rail is further provided with a feeding module.
7. The flat plate cutting and collecting machine according to claim 6, wherein the feeding module comprises a swaging module and two synchronous belt feeding modules respectively arranged at the bottom end of the first Y-axis guide rail, the two synchronous belt feeding modules are respectively arranged at two sides of the swaging module, the swaging module comprises a swaging cylinder fixedly connected to the bottom end of the first Y-axis guide rail and a swaging slat fixedly connected to the output end of the swaging cylinder, the output end of the swaging cylinder faces the cutting platform, and the bottom end surface of the swaging slat is parallel to the top end surface of the cutting platform;
the synchronous belt conveying module comprises a mounting frame fixedly connected to the bottom end of the first Y-axis guide rail, a clamping cylinder fixedly connected to the inner side of the mounting frame and with the output end facing downwards, a driving clamping plate fixedly connected to the output end of the clamping cylinder, and a positioning clamping plate fixedly connected to the outer side of the mounting frame;
the positioning clamp plate is an L-shaped folded plate, one side end face of the L-shaped positioning clamp plate is fixedly connected with the outer side of the mounting frame, the other side end face of the L-shaped positioning clamp plate is parallel to the driving clamp plate and is respectively arranged above and below one side edge of the cutting platform, and the other side end face of the L-shaped positioning clamp plate is attached to the bottom end face of the edge of the cutting platform.
CN201921472849.3U 2019-09-05 2019-09-05 Flat plate cutting and collecting machine Active CN210361427U (en)

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Application Number Priority Date Filing Date Title
CN201921472849.3U CN210361427U (en) 2019-09-05 2019-09-05 Flat plate cutting and collecting machine

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Application Number Priority Date Filing Date Title
CN201921472849.3U CN210361427U (en) 2019-09-05 2019-09-05 Flat plate cutting and collecting machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111635130A (en) * 2020-06-11 2020-09-08 常州纳捷机电科技有限公司 Flexible material cutting method while moving
CN112440298A (en) * 2019-09-05 2021-03-05 杭州特点智能科技有限公司 Numerical control flat plate cutting machine capable of automatically receiving materials and control method thereof
CN112847557A (en) * 2020-12-21 2021-05-28 湖南登科材料科技有限公司 Cutting processing apparatus of straw board based on big data

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112440298A (en) * 2019-09-05 2021-03-05 杭州特点智能科技有限公司 Numerical control flat plate cutting machine capable of automatically receiving materials and control method thereof
CN112440298B (en) * 2019-09-05 2024-04-16 杭州特点智能科技有限公司 Numerical control flat plate cutting machine capable of automatically receiving materials and control method thereof
CN111635130A (en) * 2020-06-11 2020-09-08 常州纳捷机电科技有限公司 Flexible material cutting method while moving
CN112847557A (en) * 2020-12-21 2021-05-28 湖南登科材料科技有限公司 Cutting processing apparatus of straw board based on big data

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