CN210360112U

CN210360112U - Automatic production line

Info

Publication number: CN210360112U
Application number: CN201920879288.2U
Authority: CN
Inventors: 文义志; 吴惠忠; 叶超平
Original assignee: Huizhou Xinwangda Intelligent Industry Co ltd
Current assignee: Huizhou Xinwangda Intelligent Industry Co ltd
Priority date: 2019-06-12
Filing date: 2019-06-12
Publication date: 2020-04-21
Anticipated expiration: 2029-06-12

Abstract

The utility model discloses an automatic production line, which comprises an adapter plate mounting device arranged on a machine table, the adapter plate mounting device comprises a blocking mechanism arranged on the machine table between the two parallel conveyor belts, an in-place sensing mechanism arranged on the machine table, a transverse moving guide rail fixedly connected to the machine table through a fixed rod and positioned above the in-place sensing mechanism, a lifting mechanism arranged on the transverse moving guide rail and capable of lifting in the vertical direction, a buckle adapter plate mechanism arranged on the lifting mechanism and capable of lifting along the lifting mechanism, and a carrier clamping mechanism arranged on the lifting mechanism and capable of lifting along the lifting mechanism, the blocking mechanism and the in-place sensing mechanism are sequentially arranged along the conveying direction of the conveying belt, the track direction of the transverse moving guide rail is parallel to the conveying direction of the conveying belt, and the lifting mechanism moves along the track direction of the transverse moving guide rail.

Description

Automatic production line

Technical Field

The utility model belongs to the technical field of automated production equipment, particularly, relate to an automation line.

Background

With the development of social economy, the automation degree of industrial production is higher and higher. In production, an adapter plate is often required to be assembled in the production process of some products to realize the process such as testing. In existing production lines, particularly in workshops for producing circuit boards for protecting batteries, the products and the adapter plate are often assembled together manually and then moved into the equipment by hand. The in-process of artifical with keysets and product assembly, because the assembly dynamics is unstable, often lead to appearing keysets and product can not assemble firmly or because the problem that leads to the product to damage with too much effort takes place to owing to use the manual work, efficiency is comparatively low, is unfavorable for industrial production line automation, and is unfavorable for the efficiency improvement of production line.

SUMMERY OF THE UTILITY MODEL

The utility model discloses aim at solving one of the technical problem that exists among the prior art at least.

The utility model relates to an automatic production line which is used for the production and processing of circuit board products, the automatic production line comprises a machine platform, two parallel conveyor belts arranged on the machine platform, and also comprises a transfer plate installation device arranged on the machine platform, the transfer plate installation device comprises a blocking mechanism arranged on the machine platform between the two parallel conveyor belts, an in-place induction mechanism arranged on the machine platform, a transverse moving guide rail fixedly connected on the machine platform and positioned above the in-place induction mechanism through a fixed rod, a lifting mechanism arranged on the transverse moving guide rail and capable of lifting in the vertical direction, a buckle transfer plate mechanism arranged on the lifting mechanism and capable of lifting along the lifting mechanism, and a carrier clamping mechanism arranged on the lifting mechanism and capable of lifting along the lifting mechanism, wherein the blocking mechanism and the in-place induction mechanism are sequentially arranged along the conveying direction of the conveyor belts, the track direction of the transverse moving guide rail is parallel to the conveying direction of the conveying belt, and the lifting mechanism moves along the track direction of the transverse moving guide rail.

Furthermore, the blocking mechanism comprises a blocking cylinder with a first cylinder shaft, the blocking cylinder is arranged on the machine table between the two parallel conveyor belts, and the first cylinder shaft can lift in the vertical direction.

Further, the in-place sensing mechanism comprises a sensor for sensing the in-place condition of the carrier.

Furthermore, the lifting mechanism comprises an air cylinder mounting seat arranged on the transverse moving guide rail and capable of moving along the transverse moving guide rail, a lifting air cylinder arranged on the air cylinder mounting seat and a connecting plate arranged on the lifting air cylinder, and the connecting plate is arranged on the lifting air cylinder and capable of moving in the vertical direction along with the lifting air cylinder.

Furthermore, the buckling and switching plate mechanism comprises a buckling and switching plate rod arranged on the connecting plate and a buckling and switching plate part arranged at the lower end part of the buckling and switching plate rod.

Further, the fastening plate portion is a rubber fastening plate portion.

Further, the carrier clamping mechanism comprises a body part arranged on the connecting plate and a clamping claw part arranged at the lower end of the body part.

Furthermore, the transverse moving guide rail comprises a transverse moving cylinder arranged at one end, the transverse moving cylinder is provided with a second cylinder shaft moving along the guide rail direction, and the cylinder mounting seat is mounted on the second cylinder shaft.

Furthermore, one end of the transverse moving guide rail, which is far away from the transverse moving cylinder, is provided with a limiting plate, and the limiting plate faces the end face of the inner side of the transverse moving guide rail in the track direction and is provided with a buffer structure.

Further, the buffer structure is a spring.

The utility model discloses an automatic production line is through setting up the response mechanism targets in place, the carrier that is equipped with the product targets in place the back, the response mechanism signals that targets in place, through setting up elevating system sets up on elevating system and detains switching plate mechanism and carrier clamp and get the mechanism, receives after the signal that the carrier targets in place, elevating system descends and drives detain switching plate mechanism and carrier clamp and get the mechanism and descend, detain switching plate mechanism and withhold the switching plate on the product, the carrier clamp is got the mechanism clamp and is got the carrier, elevating system rises and drives detain switching plate mechanism and carrier clamp and get the mechanism and rise, and elevating system follows behind transverse guide removes drive belt back end equipment, carrier clamp is got the mechanism and is put down the carrier arrives go to the area, the carrier removes follow-up technology along with the drive belt. The adapter plate is automatically installed on a product, and the condition that the product is crushed by assembly due to infirm assembly or overlarge acting force caused by existing manual installation is effectively reduced. The production efficiency is improved, the production cost is reduced, and the automation level of industrial production is improved; other advantages can be seen from the description of the embodiments, which are not repeated herein.

Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.

Drawings

The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:

fig. 1 is a schematic view of a partial structure of an embodiment of the automatic production line of the present invention.

Fig. 2 is a schematic view of a partial structure of an adapter plate mounting device according to an embodiment of the present invention.

Fig. 3 is a schematic view of a partial structure of an automatic production line according to an embodiment of the present invention after a carrier is installed.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

Unless otherwise specified, the words "up, down, bottom, top, vertical, parallel" and the like in the present application are all based on the directions shown in the drawings, and should not be construed as limiting the technical solution of the present invention.

Referring to fig. 1 to 3, an automatic production line of the present invention provides an embodiment for manufacturing circuit board products. The automatic production line comprises a machine table 1 and two parallel conveying belts arranged on the machine table 1. The conveyor belt is used for conveying products to be processed, generally, the products to be processed are placed on the carriers 100, then the carriers 100 are placed on the conveyor belt, and the products are conveyed to each processing station through the conveyor belt. The automatic production line further comprises an adapter plate mounting device 10 arranged on the machine table 1. The adapter plate mounting device 10 is used for mounting an adapter plate on a product.

Keysets installation device 10 including set up in stop gear 2 on the board 1 between two parallel conveyer belts, set up the response mechanism 3 that targets in place on board 1, through dead lever 11 fixed connection just be located on board 1 the sideslip guide rail 4 of response mechanism 3 top targets in place, set up in sideslip guide rail 4 is last and can be in the elevating system 5 of vertical direction lift, set up in just can follow on the elevating system 5 the buckle keysets mechanism 6 that elevating system 5 goes up and down and set up and be in just can follow on the elevating system 5 the carrier clamp that elevating system 5 goes up and down gets mechanism 7. The blocking mechanism 2 and the in-place sensing mechanism 3 are sequentially arranged along the conveying direction of the conveying belt, the track 44 direction of the transverse moving guide rail 4 is parallel to the conveying direction of the conveying belt, and the lifting mechanism 5 moves along the track 44 direction of the transverse moving guide rail 4. The in-place sensing mechanism 3 is used for sensing whether the carrier 100 enters a preset position or not, after the carrier 100 enters the preset position, the in-place sensing mechanism 3 sends an in-place signal, the lifting mechanism 5 descends to drive the port adapter plate mechanism 6 and the carrier clamping mechanism 7 to descend to a clamp position, the adapter plate is buckled and pressed on a product, the carrier 100 is clamped, the lifting mechanism 5 ascends to complete the installation process of the adapter plate, and after the lifting mechanism 5 ascends, the carrier 100 is moved to a next station conveyor belt by moving along the transverse moving guide rail 4. Thereby realizing the automatic installation of the adapter plate.

Preferably, the blocking mechanism 2 comprises a blocking cylinder 21 having a first cylinder shaft 22, the blocking cylinder 21 is disposed on the machine platform 1 between the two parallel conveyor belts, and the first cylinder shaft 22 can be lifted and lowered in the vertical direction. After the carriers 100 enter the predetermined position, the first cylinder shaft 22 of the blocking cylinder 21 is lifted to separate two adjacent carriers 100, so as to control the number of the carriers 100 in the processing stations.

Preferably, the in-position sensing mechanism 3 includes a sensor 31 for sensing the in-position condition of the carrier 100. The sensor 31 is used for sensing the in-position condition of the carrier 100 and sending out an in-position signal.

Preferably, the lifting mechanism 5 includes a cylinder mounting base 54 disposed on the traverse guide 4 and movable along the traverse guide 4, a lifting cylinder 53 disposed on the cylinder mounting base 54, and a connecting plate 51 mounted on the lifting cylinder 53, and a cylinder stopper 52 is disposed above the lifting cylinder 53. The cylinder stopper 52 is used to limit the movement distance of the lifting cylinder 53. When the connecting plate 51 is mounted on the lifting cylinder 53, the connecting plate 51 can be automatically lifted up and down along with the lifting cylinder 53 when the lifting cylinder 53 is lifted up and down.

Preferably, the buckle adapter plate mechanism 6 includes a buckle adapter plate rod 61 mounted on the connecting plate 51 and a buckle adapter plate portion 62 mounted on the lower end of the buckle adapter plate rod 61. The fastening plate portion 62 is a rubber fastening plate portion. Through setting up to the switching board portion 62 of detaining that the rubber was made for the switching board portion 62 of detaining has certain elasticity, causes the damage to the product when reducing to withhold the switching board.

Preferably, the carrier gripping mechanism 7 includes a body portion 71 attached to the connection plate 51, and a gripping claw portion 72 provided at a lower end of the body portion. The carrier 100 is gripped by the gripper jaw 72.

Preferably, the traverse guide 4 includes a traverse cylinder 41 disposed at one end, the traverse cylinder 41 has a second cylinder shaft 411 moving along the track 44, and the cylinder mounting seat 54 is mounted on the second cylinder shaft 411. Preferably, a limit plate 42 is disposed at one end of the traverse guide 4 away from the traverse cylinder 41, and a buffer structure 43 is disposed on an inner end surface of the limit plate 42 facing the track 44 direction of the traverse guide 4. The buffer structure 43 is a spring. By providing the buffer structure 43, it is possible to reduce the impact caused by the direct collision of the lifting mechanism 5 with the stopper plate 42 when the lifting mechanism 5 moves in place along the rail 44 of the traverse guide 4.

In summary, as shown in the accompanying drawings, in an automatic production line of the present invention, by setting the in-place sensing mechanism 3, after the carrier 100 with the product is in place, a signal is sent, by setting the lifting mechanism 5 and setting the buckle adapter plate mechanism 6 and the carrier clamping mechanism 7 on the lifting mechanism 5, after receiving the in-place signal of the carrier 100, the lifting mechanism 5 descends to drive the buckle adapter plate mechanism 6 and the carrier clamping mechanism 7 to descend, the buckle adapter plate mechanism 6 clamps the adapter plate onto the product, the carrier clamping mechanism 7 clamps the carrier 100, the lifting mechanism 5 ascends to drive the buckle adapter plate mechanism 6 and the carrier clamping mechanism 7 to ascend, and after the lifting mechanism 5 moves to the rear-end equipment of the transmission belt along the transverse guide rail 4, the carrier clamping mechanism 7 puts down the carrier 100 onto the transmission belt, the carrier 100 moves with the belt to a subsequent station. The adapter plate is automatically installed on a product, and the condition that the product is crushed by assembly due to infirm assembly or overlarge acting force caused by existing manual installation is effectively reduced. The production efficiency is improved, the production cost is reduced, and the automation level of industrial production is improved.

In the description herein, references to the description of the term "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims

1. An automatic production line for producing and processing circuit board products, which comprises a machine table and two parallel conveyor belts arranged on the machine table, and is characterized by also comprising a transfer plate installation device arranged on the machine table, wherein the transfer plate installation device comprises a blocking mechanism arranged on the machine table between the two parallel conveyor belts, an in-place sensing mechanism arranged on the machine table, a transverse moving guide rail fixedly connected on the machine table through a fixed rod and positioned above the in-place sensing mechanism, a lifting mechanism arranged on the transverse moving guide rail and capable of lifting in the vertical direction, a buckle transfer plate mechanism arranged on the lifting mechanism and capable of lifting along the lifting mechanism, and a carrier clamping mechanism arranged on the lifting mechanism and capable of lifting along the lifting mechanism, wherein the blocking mechanism and the in-place sensing mechanism are sequentially arranged along the conveying direction of the conveyor belts, the track direction of the transverse moving guide rail is parallel to the conveying direction of the conveying belt, and the lifting mechanism moves along the track direction of the transverse moving guide rail.

2. The automatic production line of claim 1, wherein the blocking mechanism comprises a blocking cylinder having a first cylinder axis, the blocking cylinder is disposed on the machine platform between the two parallel conveyor belts, and the first cylinder axis can be vertically lifted.

3. The automated manufacturing line of claim 2, wherein the in-position sensing mechanism includes a sensor for sensing the in-position of the carrier.

4. The automatic production line of claim 3, wherein the lifting mechanism comprises a cylinder mounting seat disposed on the traverse guide rail and movable along the traverse guide rail, a lifting cylinder disposed on the cylinder mounting seat, and a connecting plate mounted on the lifting cylinder, the connecting plate being mounted on the lifting cylinder and movable in a vertical direction with the lifting cylinder.

5. The automated manufacturing line of claim 4, wherein said toggle adapter plate mechanism comprises a toggle adapter plate bar mounted on said connecting plate and a toggle adapter plate portion mounted on a lower end of said toggle adapter plate bar.

6. The automated manufacturing line of claim 5, wherein said snap-over panel portion is a rubber snap-over panel portion.

7. The automated manufacturing line of claim 6, wherein the carrier pick-up mechanism comprises a body portion mounted on the connecting plate and a claw portion disposed at a lower end of the body portion.

8. The automated production line of claim 4, wherein the traverse guide comprises a traverse cylinder disposed at one end, the traverse cylinder having a second cylinder axis moving in the direction of the guide, the cylinder mount being mounted on the second cylinder axis.

9. The automatic production line as claimed in claim 8, wherein a limiting plate is disposed at an end of the traverse guide rail away from the traverse cylinder, and a buffer structure is disposed on an inner end surface of the limiting plate facing the track direction of the traverse guide rail.

10. The automated manufacturing line of claim 9, wherein said cushioning structure is a spring.