CN210313491U

CN210313491U - Bottled production line of thick broad-bean sauce

Info

Publication number: CN210313491U
Application number: CN201920950560.1U
Authority: CN
Inventors: 李�浩; 何南平; 黄静
Original assignee: Sichuan Weishiduo Technology Co ltd
Current assignee: Sichuan Weishiduo Technology Co ltd
Priority date: 2019-06-24
Filing date: 2019-06-24
Publication date: 2020-04-14
Anticipated expiration: 2029-06-24

Abstract

The utility model discloses a bottled production line of thick broad-bean sauce, which relates to the field of thick broad-bean sauce packaging equipment and comprises a filling area, wherein a linear thick paste filling machine, a red oil filling machine and a weighing device are arranged in the filling area, a conveying line a is arranged in the thick paste filling machine in a through way, a conveying line b is arranged in the red oil filling machine in a through way, and two ends of the weighing device are respectively communicated with the tail end of the conveying line a and the front end of the conveying line b; the straight line thick liquid filling machine comprises a plurality of thick liquid filling heads, the thick liquid filling heads are provided with electromagnetic valves a for controlling the opening and closing of the thick liquid filling heads, the red oil filling machine comprises a plurality of red oil filling heads corresponding to the thick liquid filling heads in number, the red oil filling heads are provided with electromagnetic valves b for controlling the opening and closing of the red oil filling heads, and the straight line thick liquid filling machine further comprises a controller, wherein the controller is respectively electrically connected with the electromagnetic valves a, the electromagnetic valves b and the weighing device. The bottled production line of thick broad-bean sauce has the advantages of higher automation degree and high production efficiency, and can accurately control the filling weight.

Description

Bottled production line of thick broad-bean sauce

Technical Field

The utility model relates to a thick broad-bean sauce equipment field specifically is a bottled production line of thick broad-bean sauce.

Background

With the industrial development of the broad bean paste industry, the traditional manual workshop type production is gradually replaced by a mechanical production mode, and the broad bean paste product is moved to the market and is an essential link for packaging. For the food industry, when the food is packaged, the packaging weight and the solid content have a definite identification value, if the weight is lower than the identification value during filling, unqualified products are caused, and if the weight is higher than the identification value, the cost expenditure of food enterprises is increased, so that accurate weight control is particularly important for food packaging. The traditional bean paste filling is usually carried out manually, so that the accurate weight control is difficult to realize, the filling efficiency is low, the filling quality is not controllable, and the quality of finished products is uneven.

Simultaneously, for satisfying food safety's demand, the outsourcing material can not get into the endocyst workshop, so among the bottled production line of thick broad-bean sauce among the prior art, be provided with respectively usually to carry out the filling baling line of packing and the carton baling line of packing to a plurality of single bottles in every thick broad-bean sauce single bottle, need carry out a commodity circulation transportation process between two baling lines of this kind of setting mode, its production efficiency is lower, and has great manpower extravagant.

In addition, in the prior art of the soybean paste filling line, equipment is usually arranged along a main conveying line, wherein waste of products with unqualified filling weight is manually removed on the main conveying line, and in the soybean paste filling process, the opening part of a packaging bottle is in an open state, so that personnel can inevitably pollute the soybean paste products on line and influence the quality of the products.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to overcome prior art's is not enough, provides a bottled production line of thick broad-bean sauce, and its degree of automation is higher, and production efficiency is high, can carry out accurate control to filling weight, but the waste removal process of automatic control reduces the pollution that causes thick broad-bean sauce when the packing because of personnel's activity simultaneously.

The purpose of the utility model is realized through the following technical scheme:

a bottled production line for thick broad-bean sauce comprises a filling area, wherein a linear thick paste filling machine, a red oil filling machine and a weighing device are arranged in the filling area, a conveying line a is arranged in the thick paste filling machine in a penetrating manner, a conveying line b is arranged in the red oil filling machine in a penetrating manner, and two ends of the weighing device are respectively communicated with the tail end of the conveying line a and the front end of the conveying line b;

the straight line thick liquid filling machine comprises a plurality of thick liquid filling heads, the thick liquid filling heads are provided with electromagnetic valves a for controlling the opening and closing of the thick liquid filling heads, the red oil filling machine comprises a plurality of red oil filling heads corresponding to the thick liquid filling heads in number, the red oil filling heads are provided with electromagnetic valves b for controlling the opening and closing of the red oil filling heads, and the straight line thick liquid filling machine further comprises a controller, wherein the controller is respectively electrically connected with the electromagnetic valves a, the electromagnetic valves b and the weighing device.

Preferably, the weighing device 15 is a gravity belt electronic scale or a plurality of fixedly arranged electronic scales, and the number of the fixedly arranged electronic scales is the same as that of the thick slurry filling heads.

Further, still including a bottle sealing area, be provided with in the bottle sealing area and send bottle transfer chain a and send bottle transfer chain b, it is provided with metal foreign matter detection machine on the bottle transfer chain a to send, send bottle transfer chain an's one end with transfer chain b's trailing end connection, the other end that sends the bottle transfer chain is connected with automatic reason lid spiral cover machine, the other end of automatic reason lid spiral cover machine with send bottle transfer chain b to connect, send bottle transfer chain b to go up to set gradually weight detection machine and aluminium foil capper.

Furthermore, the rear ends of the metal foreign body detector and the weight detector are provided with waste removing conveying belts, and the waste removing conveying belts are used for removing unqualified materials from a production line.

The automatic carton sealing machine is characterized by further comprising a carton sealing area, wherein a carton conveying line is arranged in the carton sealing area, an automatic carton unpacking machine, an automatic carton filling machine and an automatic carton sealing machine are sequentially arranged on the carton conveying line, and a carton code spraying machine is arranged between the automatic carton filling machine and the automatic carton sealing machine;

an automatic labeling machine is arranged at one end, away from the automatic cap arranging and screwing machine, of the bottle conveying line b, a bottle conveying line c is arranged at the other end of the automatic labeling machine, and a bottle body code spraying machine is arranged on the bottle conveying line c;

and the material input end of the automatic box filling machine is connected with one end, far away from the automatic labeling machine, of the bottle conveying line c.

The utility model has the advantages that:

1. this bottled production line of thick broad-bean sauce sets up filling district, bottle sealing district and joint sealing district, can accomplish the filling of thick broad-bean sauce, the encapsulation of thick broad-bean sauce single bottle and the whole case of thick broad-bean sauce encapsulation process in proper order, and degree of automation is higher, has improved the production efficiency of thick broad-bean sauce.

2. A linear thick paste filling machine and a red oil filling machine are arranged in the filling area to respectively fill the thick paste of the broad bean paste and the oil material, a weighing device is arranged between the thick paste filling machine and the red oil filling machine to weigh and feed back a packaging bottle filled with the thick paste, so that the precise filling of the broad bean paste can be realized, and the ratio of the thick paste to the oil material is more precise; on the other hand, the weight of the filled product can be ensured to meet the packaging requirement through weight measurement feedback.

3. Set up metal foreign matter detection machine and weight detection machine in sealing the bottle district to all set up the inspection rejects conveyer belt at the rear end of metal foreign matter detection machine and weight detection machine, carry out metal foreign matter monitoring and bearing monitoring to the packing bottle of accomplishing the oil filling, can derive the production line outside unqualified product is automatic.

Drawings

FIG. 1 is a schematic structural view of a bottled production line of thick broad-bean sauce of the present invention;

FIG. 2 is an enlarged view of a portion of the filling section of FIG. 1;

FIG. 3 is an enlarged view of a portion of the bottle sealing area of FIG. 1;

fig. 4 is an enlarged schematic view of a part of the structure of the box sealing area in fig. 1.

Detailed Description

The technical solution of the present invention is described in further detail below with reference to the accompanying drawings, but the scope of the present invention is not limited to the following description.

As shown in fig. 1 to 4, a bottled production line for thick broad-bean sauce comprises a filling area 1, a bottle sealing area 2 and a box sealing area 3 which are arranged in sequence along the production line direction.

The filling area 1 is used for completing the process steps of filling the broad bean paste into packaging bottles, and is internally provided with a linear thick paste filling machine 11, a red oil filling machine 12 and a weighing device 15. The linear thick slurry filling machine 11 is internally provided with a conveying line a13 in a through mode, the red oil filling machine 12 is internally provided with a conveying line b14 in a through mode, and two ends of the weighing device 15 are respectively communicated with the tail end of the conveying line a13 and the front end of the conveying line b 14. The straight line thick liquid filling machine 11 comprises a thick liquid filling head, an electromagnetic valve a used for controlling the opening and closing of the thick liquid filling head is arranged on the thick liquid filling head, the red oil filling machine 12 comprises a red oil filling head, an electromagnetic valve b used for controlling the opening and closing of the red oil filling head is arranged on the red oil filling head, and the straight line thick liquid filling machine further comprises a controller, and the controller is respectively in electric connection with the electromagnetic valve a, the electromagnetic valve b and the weighing device 15.

By the arrangement, the thick broad-bean sauce can be accurately filled, so that the ratio of the slurry to the oil material is more accurate; on the other hand, the weight of the filled product can be ensured to meet the packaging requirement through weight measurement feedback. The realization principle is as follows: before filling, thick paste filling machine 11 is filled with the thick paste slurry to be filled, and red oil filling machine 12 is filled with the oil material for the thick paste. When the filling is started, the packaging bottles of the broad bean paste are placed on the conveying line a13 through a bottle arranging device or manually, conveyed forwards along with the conveying line a13, filled with slurry by the thick slurry filling machine 11, conveyed to the weighing device 15 for weighing, and the weighed weight value is fed back to the controller. The controller controls the solenoid valve b according to the weighed weight value to adjust the oil filling amount, so that the ratio of the slurry to the oil material is more accurate when the broad bean paste is filled, and the flavor quality of the broad bean paste is ensured. Meanwhile, the controller controls the electromagnetic valve a according to the weight value when the next filling is carried out, so that the size when the next filling is carried out is adjusted, and the condition that the filling weight does not meet the standard and produces unqualified packaging products is avoided. In specific implementation, the linear thick-stock filling machine 11 includes a plurality of thick-stock filling heads, and the red-oil filling machine 12 includes a plurality of red-oil filling heads, and the number of red-oil filling heads corresponds to the number of thick-stock filling heads, allowing the packing bottles in rows to be filled simultaneously, so as to improve the packing efficiency. In the packaging process, thick liquid filling heads and red oil filling heads are in corresponding relation, the weight measuring data of the weighing device 15 are fed back to the controller, and the controller can sequentially control each group of thick liquid filling heads and red oil filling heads according to the sequence of the feedback data, so that the control process of accurate filling is realized. The weighing device 15 can be a gravity belt electronic scale, two ends of the weighing device can be in seamless butt joint with the conveying line a13 and the conveying line b14, the conveying effect is good, and the measuring precision also meets the use requirement. For reaching more accurate filling control, above-mentioned weighing device 15 can select the electronic scale of the fixed setting of a plurality of, and the quantity of this fixed electronic scale that sets up is the same with dense thick liquid filling head and red oil filling head, and every electronic scale corresponds a dense thick liquid filling head and a red oil filling head, feeds back the weight of reorganization filling head, under automatic control, realizes accurate filling.

The bottle sealing area 2 is provided with a bottle conveying line a21 and a bottle conveying line b 22. Automatic reason lid spiral cover machine 23 send bottle transfer chain a21 to be provided with metal foreign matter detection machine 25, send the tail end connection of bottle transfer chain a 21's one end and transfer chain b14, send the other end of bottle transfer chain to be connected with automatic reason lid spiral cover machine 23, the other end of automatic reason lid spiral cover machine 23 with send bottle transfer chain b22 to be connected, send bottle transfer chain b22 to go up to set gradually weight detection machine 26 and aluminium foil capper 24.

After the soybean paste is filled, the open packaging bottle filled with the soybean paste product is output to a bottle conveying line a21 from a conveying line b14, and the product qualified by the detection of the metal foreign matter detector 25 is conveyed to the automatic cap arranging and screwing machine 23 to be buckled and the bottle cap is screwed. And then the plastic package is sealed by conveying the plastic package to an aluminum foil sealing machine 24 through a bottle conveying line b 22. During the transfer of the bottle transfer line b22, the packaged soybean paste bottles are subjected to final weight measurement by the weight measuring machine 26. Further, the rear ends of the metal foreign body detector 25 and the weight detector 26 are respectively provided with a waste-removing conveyer belt 27, the metal foreign body detector 25 detects that foreign bodies are contained in the bottles and the weight detected by the weight detector 26 does not meet the requirements, and the bottles are regarded as unqualified products, and the waste-removing conveyer belts 27 are removed out of the production line. When the waste-rejecting conveyer belt is specifically implemented, the guide plate type waste-rejecting device is selected and comprises a roller way, a guide plate and a driving device. The roller way is arranged in parallel with the bottle feeding conveying line a21 or the bottle feeding conveying line b22, the guide plate is hinged to the front end of the roller way, and during normal production, the guide plate rotates along with the hinged position of the guide plate to be attached to the side wall of the bottle feeding conveying line a21 or the bottle feeding conveying line b22, so that a packaging bottle is guided to be transported on the bottle feeding conveying line a21 or the bottle feeding conveying line b 22. When finding the unqualified product, the guide plate rotates around the hinged position under the action of the driving device to guide the packaging bottle to the waste removing conveyer belt 27, and waste removal is completed. In the process, the driving device can select various forms such as a hydraulic cylinder, an air cylinder, a motor and the like, the controller is respectively in electric connection with the driving device, the metal foreign matter detector 25 and the weight detector 26, so that the waste removing process can be directly completed by automatic control of the controller, compared with the traditional bean paste production line, the waste removing work is not required to be carried out manually, the online activity of personnel is reduced, the pollution to the bean paste product is reduced, and the condition of influencing the product quality is generated. Then, the air tightness is checked manually at an air tightness detection station 25, and the qualified products enter an automatic labeling machine 26 to be labeled, so that the single bottle of broad bean paste is packaged.

A carton conveying line is arranged in the carton sealing area 3, and an automatic carton unpacking machine 31, an automatic carton filling machine 32 and an automatic carton sealing machine 33 are sequentially arranged on the carton conveying line. An automatic labeling machine 36 is arranged at one end, away from the automatic cap arranging and screwing machine 23, of the bottle conveying line b22, a bottle conveying line c35 is arranged at the other end of the automatic labeling machine 36, and a bottle body code spraying machine 37 is arranged on the bottle conveying line c 35; the material input end of the automatic box filler 32 is connected to the end of the bottle conveying line c35 remote from the automatic labeling machine 36. During operation, the cartons are automatically opened by the automatic carton unpacking machine 31 and are transported to the automatic carton packing machine 32 along with the carton transport lines, the filled broad bean paste bottles are labeled by the automatic labeling machine 36 and then are sent to the bottle transport line c35 to be subjected to code spraying by the bottle body code spraying machine 37, and then enter the automatic carton packing machine 32 to complete the automatic carton packing process. After the carton is packed, the carton code spraying machine 35 marks and codes the outer surface of the carton, and the automatic carton sealing machine 33 completes the final carton sealing process and outputs a finished product. The boxing process is automatically completed by automatic equipment, and the labor input of a production line can be reduced, so that the production efficiency is improved, and the labor cost is reduced.

The foregoing is illustrative of the preferred embodiments of the present invention, and it is to be understood that the invention is not limited to the precise forms disclosed herein, and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the invention as defined by the appended claims. But that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention, which is to be limited only by the claims appended hereto.

Claims

1. The bottled production line for the broad bean paste is characterized by comprising a filling area (1), wherein a linear thick paste filling machine (11), a red oil filling machine (12) and a weighing device (15) are arranged in the filling area (1), a conveying line a (13) is arranged in the thick paste filling machine (11) in a penetrating manner, a conveying line b (14) is arranged in the red oil filling machine (12) in a penetrating manner, and two ends of the weighing device (15) are respectively communicated with the tail end of the conveying line a (13) and the front end of the conveying line b (14);

the straight line thick slurry filling machine (11) comprises a plurality of thick slurry filling heads, the thick slurry filling heads are provided with electromagnetic valves a for controlling the opening and closing of the thick slurry filling heads, the red oil filling machine (12) comprises a plurality of red oil filling heads corresponding to the thick slurry filling heads in number, the red oil filling heads are provided with electromagnetic valves b for controlling the opening and closing of the red oil filling heads, and the straight line thick slurry filling machine further comprises a controller, wherein the controller is respectively electrically connected with the electromagnetic valves a, the electromagnetic valves b and the weighing device (15).

2. A broad bean paste bottling line according to claim 1, wherein the weighing device (15) is selected from a gravity belt electronic scale or from a plurality of fixedly arranged electronic scales, the number of fixedly arranged electronic scales being the same as the number of thick paste filling heads.

3. The broad bean paste bottling production line according to claim 1, further comprising a bottle sealing area (2), wherein a bottle conveying line a (21) and a bottle conveying line b (22) are arranged in the bottle sealing area (2), a metal foreign matter detector (25) is arranged on the bottle conveying line a (21), one end of the bottle conveying line a (21) is connected with the tail end of the conveying line b (14), the other end of the bottle conveying line is connected with an automatic cap arranging and screwing machine (23), the other end of the automatic cap arranging and screwing machine (23) is connected with the bottle conveying line b (22), and a weight detector (26) and an aluminum foil sealing machine (24) are sequentially arranged on the bottle conveying line b (22).

4. The thick broad-bean sauce bottling production line as claimed in claim 3, wherein the metal foreign matter detector (25) and the weight detector (26) are respectively provided with a waste-rejecting conveyor belt (27) at the rear end, and the waste-rejecting conveyor belts (27) are used for rejecting unqualified materials from the production line.

5. The broad bean paste bottling production line according to claim 4, further comprising a box sealing area (3), wherein a carton conveying line is arranged in the box sealing area (3), an automatic box unpacking machine (31), an automatic box filling machine (32) and an automatic box sealing machine (33) are sequentially arranged on the carton conveying line, and a carton code spraying machine (34) is arranged between the automatic box filling machine (32) and the automatic box sealing machine (33);

an automatic labeling machine (36) is arranged at one end, away from the automatic cap arranging and screwing machine (23), of the bottle conveying line b (22), a bottle conveying line c (35) is arranged at the other end of the automatic labeling machine (36), and a bottle body code spraying machine (37) is arranged on the bottle conveying line c (35);

the material input end of the automatic box filling machine (32) is connected with one end, far away from the automatic labeling machine (36), of the bottle feeding conveying line c (35).