CN209834171U - Rotating disc type single-head high-precision filling machine - Google Patents
Rotating disc type single-head high-precision filling machine Download PDFInfo
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- CN209834171U CN209834171U CN201920582523.XU CN201920582523U CN209834171U CN 209834171 U CN209834171 U CN 209834171U CN 201920582523 U CN201920582523 U CN 201920582523U CN 209834171 U CN209834171 U CN 209834171U
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Abstract
The utility model discloses a turntable type single-head high-precision filling machine, which relates to the technical field of filling equipment and aims to solve the technical problems that the powder quality in a powder tank is smaller than a standard value in the filling process of the existing filling machine, thereby generating inferior-quality products, the filling quality is insufficient and the technical problem that the product quality is influenced can not be selected; one side of the tank discharging belt far away from the weighing station is provided with a defective product discharging belt. The filling quality in the accurate measurement packing jar has been reached to the effect of the additional ejection of compact is picked out to the substandard product that does not conform to the standard with the quality.
Description
Technical Field
The utility model relates to a filling equipment technical field, more specifically say, it relates to a carousel formula single-end high accuracy liquid filling machine.
Background
Filling machines are mainly a small class of products in packaging machines, and can be divided into liquid filling machines, paste filling machines, powder filling machines and particle filling machines from the aspect of packaging materials. The powder packaging machine is a general name of equipment for packaging powder articles, and is suitable for quantitative packaging of powder, powder and powdery materials in the industries of chemical industry, food, agricultural and sideline products and the like and various packaging containers such as bags, cans, bottles and the like.
The invention discloses a linear filling machine, which comprises a frame, wherein two ends of the frame are fixedly connected with a feeding conveyor and a discharging conveyor, a conveying assembly is arranged on the frame, a weighing assembly is arranged on the frame, a filling frame is arranged on the frame, a first feeding hopper is arranged above the filling frame, the weighing assembly comprises a weighing sensor, a placing plate, a weighing plate and a controller, the controller is in signal connection with the weighing sensor, a second feeding hopper is arranged above the placing plate, and the first feeding hopper and the feeding hopper are both in signal connection with the controller. The new mechanical structure of this scheme utilization weighs subassembly and conveying component through the setting, weighs the weight of subassembly to the jar body and detects to control first feeder hopper and second feeder hopper, conveying component carries out comparatively stable transport to the jar body, reduces scattering of the powder in the transportation process, makes the difference between actual filling volume and the regulation filling volume less.
However, the existing filling machine can cause the powder to adhere to the side wall of the discharge pipe or cause the dust phenomenon in the filling process, so that the powder quality in the powder tank is smaller than the standard value to generate inferior products, the filling quality is insufficient, the quality of the product can not be influenced by selecting the inferior products, and the improvement is needed.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model aims to provide a carousel formula single-end high accuracy liquid filling machine, it has the filling quality in the accurate measurement packing jar to pick out the advantage of the ejection of compact in addition with the substandard product that the quality is not conform to the standard.
In order to achieve the above purpose, the utility model provides a following technical scheme:
a turntable type single-head high-precision filling machine comprises a rack, a blanking hopper, a tank feeding belt and a tank discharging belt, wherein the blanking hopper is fixed on the rack, the tank feeding belt is arranged at the bottom end of the blanking hopper, and the tank discharging belt and the tank feeding belt are arranged on the same straight line; a rotary table is arranged between the tank feeding belt and the tank discharging belt, a driving piece is arranged in the middle of the rotary table, the rotary table is provided with a feeding ring groove and a discharging ring groove, the feeding ring groove and the discharging ring groove are positioned on a straight line where the tank discharging belt and the tank feeding belt are positioned, a blanking station and a weighing station are respectively arranged on two sides of the feeding ring groove, a pressure sensor is arranged at the bottom end of the weighing station, the pressure sensor is in signal connection with a controller, and the controller is in control connection with a driving motor of the tank discharging belt; and one side of the tank discharging belt, which is far away from the weighing station, is provided with a defective product discharging belt.
By adopting the technical scheme, the pressure sensor is convenient for measuring the quality of the materials in the packaging can, so that the packaging can with the quality obviously inconsistent with the preset value is judged to be a defective product, and a signal is sent to the controller. The controller controls whether the can discharging belt rotates or not to respectively discharge the packaging cans, so that the defective products are screened out and discharged independently.
Furthermore, a re-weighing station is arranged between the weighing station and the can discharging belt, a weighing device is arranged at the bottom end of the re-weighing station, and the weighing device is in signal connection with the controller.
By adopting the technical scheme, the packaging tanks are conveniently reweighed by the arrangement of the reweighing station, the packaging tanks with the error values exceeding the preset value are judged to be defective again, and the signals are sent to the controller to control and screen, so that the detection accuracy is improved.
Furthermore, the outer side wall of the turntable is provided with a limit ring plate at the weighing station.
Through adopting above-mentioned technical scheme, the setting of spacing ring board helps preventing that the carousel from packing jar from deviating from the embedding recess when rotating the packing jar to pivoted stability has been improved.
And furthermore, anti-skid rubber layers are arranged on the tank inlet belt, the tank outlet belt and the defective product discharge belt.
Through adopting above-mentioned technical scheme, the setting up of non-slip rubber layer has increased into jar area, play jar area and substandard product ejection of compact area surperficial coefficient of friction to make into jar area, play jar area and substandard product ejection of compact area more stable when the conveying packing jar.
Further, an anti-slip groove is formed in the anti-slip rubber layer.
Through adopting above-mentioned technical scheme, the setting of antiskid recess has further increased the coefficient of friction on antiskid rubber layer surface to transmit the packing jar better.
Furthermore, the rack is provided with support rods on two sides of the anti-slip rubber layer, and the support rods are provided with limit rods.
Through adopting above-mentioned technical scheme, the cooperation of bracing piece and gag lever post is spacing to the packing jar on the non-slip rubber layer, prevents that the packing jar from deviating from non-slip rubber layer both sides and leading to the material in the packing jar to spill extravagantly.
Furthermore, threaded connection has the guide bar on the bracing piece, be provided with the groove of sliding on the gag lever post, the guide bar is close to the one end rotation in groove of sliding and is connected with the sliding block, the sliding block joint is in the groove of sliding.
Through adopting above-mentioned technical scheme, the angle to the gag lever post is convenient for adjust in the setting of guide bar to make the gag lever post slope, thereby finely tune or adapt to the packing jar of different diameters with the effect cooperation of conveyer belt to the direction of delivery of packing jar.
Furthermore, one end of the guide rod, which is far away from the limiting rod, is provided with a rotating handle.
Through adopting above-mentioned technical scheme, the setting of twist grip is convenient for rotate the guide bar to be convenient for adjust the gag lever post.
To sum up, the utility model discloses following beneficial effect has:
1. the technology that the pressure sensor, the controller, the driving motor and the weighing device are matched is adopted, so that the effect that the quality of the packaging tanks is accurately measured, and the packaging tanks with unqualified quality are screened out and discharged independently is achieved;
2. the technology of the anti-skid rubber layer and the anti-skid groove is adopted, so that the effect of increasing the surface friction coefficient of the tank inlet belt, the tank outlet belt and the defective product discharge belt is achieved;
3. the technology of bracing piece, gag lever post, guide bar and twist grip has been adopted to thereby produce and be convenient for adjust conveyer belt ejection of compact angle and route to the position of effect gag lever post, and adjust the effect of the packing jar of distance in order to adapt to different diameters between the gag lever post.
Drawings
Fig. 1 is a schematic diagram of the overall structure of a turntable type single-head high-precision filling machine in the embodiment;
FIG. 2 is a schematic diagram for showing the structure at the turntable in the embodiment;
FIG. 3 is a schematic view showing the structure of the anti-slip rubber layer in the embodiment.
In the figure: 1. a frame; 11. feeding a hopper; 12. feeding the tank belt; 13. discharging the tank belt; 131. a drive motor; 132. discharging defective products from the material belt; 14. a turntable; 141. a drive member; 142. a feeding ring groove; 143. a discharge ring groove; 144. a blanking station; 145. a weighing station; 146. re-weighing the station; 15. a support bar; 151. a limiting rod; 1511. a sliding groove; 2. an accommodating ring groove; 3. a support plate; 31. a pressure sensor; 32. a weighing device; 4. a controller; 5. a limit ring plate; 6. an anti-slip rubber layer; 61. an anti-slip groove; 62. a guide bar; 621. a spherical rotary head; 6211. a ball socket; 622. a drive block; 63. a sliding block; 64. the handle is rotated.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example (b):
a turntable type single-head high-precision filling machine is disclosed, and referring to fig. 1, the filling machine comprises a frame 1, a discharging hopper 11, a tank inlet belt 12 and a tank outlet belt 13, wherein the discharging hopper 11 is fixed on the frame 1, and the discharging hopper 11 is in a conical shape. Advance jar area 12 and set up in the bottom of hopper 11 down, advance jar area 12 and storage tank area and be the conveyer belt, go out jar area 13 and advance jar area 12 setting on same straight line to receive the powder through advancing jar area 12 with powder jar conveying to hopper 11 bottom down, then carry out the ejection of compact through going out jar area 13.
Referring to fig. 1, a rotating disc 14 is arranged between the tank inlet belt 12 and the tank outlet belt 13, the rotating disc 14 is made of PVC plastic, and the cross section of the rotating disc 14 is circular. A driving member 141 is disposed in the middle of the turntable 14, and the driving member 141 is preferably a motor. The turntable 14 is provided with a feeding ring groove 142 and a discharging ring groove 143, the feeding ring groove 142 and the discharging ring groove 143 are both annular, the feeding ring groove 142 and the discharging ring groove 143 are positioned on a straight line where the tank discharging belt 13 and the tank feeding belt 12 are positioned, a defective product discharging belt 132 is arranged on one side of the tank discharging belt 13, which is far away from the weighing station 145, and a motor of the discharging belt keeps continuously rotating.
Referring to fig. 2, a blanking station 144 and a weighing station 145 are respectively disposed at two sides of the feeding ring groove 142, and the receiving ring grooves 2 are respectively disposed at the blanking station 144 and the weighing station 145 of the rotary table 14. The bottom ends of the blanking station 144 and the weighing station 145 are provided with a supporting plate 3, the blanking hopper 11 is arranged at the blanking station 144, the bottom end of the weighing station 145 is provided with a pressure sensor 31, and the pressure sensor 31 is arranged on the supporting plate 3.
Referring to fig. 2, the pressure sensor 31 is in signal connection with the controller 4, the controller 4 is a programmable logic controller 4, the controller 4 is in control connection with the driving motor 131 of the discharging belt 13 to detect the filling quality through the pressure sensor 31, when a defective product is found, a signal is sent to the controller 4, the controller 4 delays two discharging times and two station rotation times, then controls the driving motor 131 of the discharging belt 13 to stop rotating, and controls the driving motor 131 of the discharging belt 13 to continue rotating after the motor stops rotating for one discharging time and one station rotation time, thus screening the defective product.
Referring to fig. 2, a re-weighing station 146 is arranged between the weighing station 145 and the can discharging belt 13, and the re-weighing station 146 is also provided with the accommodating ring groove 2. The bottom end of the re-weighing station 146 is provided with a weighing device 32, the weighing device 32 is preferably a high-precision pressure sensor 31, and the weighing device 32 is in signal connection with the controller 4 so as to further re-weigh the filling quality and improve the filling precision.
Referring to fig. 2, a limiting ring plate 5 is arranged on the outer side wall of the rotary table 14 at the weighing station 145, the limiting ring plate 5 is fixed on the frame 1, a gap is arranged between the limiting ring plate 5 and the rotary table 14, and the radian of the limiting ring plate 5 is the same as that of the rotary table 14 so as to limit the powder tank in the accommodating ring groove 2 and prevent the powder tank from being separated from the accommodating ring groove 2.
Referring to fig. 1 and 3, the can inlet belt 12, the can outlet belt 13 and the defective product outlet belt 132 are provided with an anti-slip rubber layer 6, and the anti-slip rubber layer 6 is covered and adhered to the surfaces of the can inlet belt 12, the can outlet belt 13 and the defective product outlet belt 132, respectively, to increase the friction coefficient of the conveyor belt surface. The antiskid rubber layer 6 is provided with antiskid grooves 61, and the antiskid grooves 61 are provided on the surface of the antiskid rubber layer 6 to further increase the coefficient of friction of the surface of the antiskid rubber layer 6.
Referring to fig. 3, the frame 1 is provided with support rods 15 at two sides of the anti-slip rubber layer 6, and the support rods 15 are welded on the frame 1. Be provided with gag lever post 151 on the bracing piece 15, gag lever post 151 level sets up to prevent packing jar from the roll-off of non-slip rubber layer 6 both sides, guaranteed the packing jar even running on the non-slip rubber layer 6.
Referring to fig. 3, threaded connection has guide bar 62 on the bracing piece 15, is provided with the groove 1511 that slides on the gag lever post 151, and the groove 1511 that slides is T type groove, and the guide bar 62 is close to the one end rotation of the groove 1511 that slides and is connected with the sliding block 63, and the sliding block 63 joint is in the groove 1511 that slides, and sliding block 63 and the groove 1511 looks adaptation that slides. One end of the guide rod 62 close to the sliding block 63 is provided with a spherical rotating head 621, the sliding block 63 is arranged at the spherical rotating head 621 and is provided with a ball socket 6211, the spherical rotating head 621 is matched with the ball socket 6211, and the spherical rotating head 621 is clamped in the ball socket 6211 so as to guide the packaging can on the anti-skid rubber layer 6 by abutting the guide rod 62 against the limiting rod 151.
Referring to fig. 3, a rotating handle 64 is disposed at one end of the guide rod 62 away from the limiting rod 151, a driving block 622 is disposed at one end of the guide rod 62 away from the limiting rod 151, and the rotating handle 64 is sleeved on the driving block 622. The rotating handle 64 is a star-shaped handle, and the rotating handle 64 is made of a magnet block so that the rotating handle 64 is easily detached and the guide bar 62 is easily rotated by the rotating handle 64.
The working principle is as follows:
when the filling machine is in operation, the packaging cans are conveyed into the feed ring groove 142 of the turntable 14 by the can feed belt 12 and then rotated one station. The packaging tin comes to a blanking station 144, and a blanking hopper 11 blanks the materials into the packaging tin. And the work station is rotated again, the pressure sensor 31 on the supporting plate 3 detects the quality of the packaging tin, and when a defective product occurs, a signal is sent to the controller 4.
When the controller 4 receives the defective product signal, the controller controls the feeding of the can discharging belt 13 to stop after two blanking times and one station rotation time, and the defective product is still stored in the embedding ring groove. After a blanking time, the defective products are conveyed by the turntable 14 to the defective product discharge belt 132, and are sorted.
The re-weighing station 146 re-weighs the packaging can, and when the quality error value of the packaging can exceeds a preset value, the packaging can is judged to be a defective product. After a blanking time, the can discharging belt 13 is also controlled to stop rotating, and the packaging cans are conveyed to the defective discharging belt 132 for discharging.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment without inventive contribution as required after reading the present specification, but all of them are protected by patent laws within the scope of the claims of the present invention.
Claims (8)
1. A turntable type single-head high-precision filling machine comprises a rack (1), a blanking hopper (11), a tank inlet belt (12) and a tank outlet belt (13), wherein the blanking hopper (11) is fixed on the rack (1), the tank inlet belt (12) is arranged at the bottom end of the blanking hopper (11), and the tank outlet belt (13) and the tank inlet belt (12) are arranged on the same straight line; the method is characterized in that: a rotary table (14) is arranged between the tank inlet belt (12) and the tank outlet belt (13), a driving piece (141) is arranged in the middle of the rotary table (14), the rotary table (14) is provided with a feeding ring groove (142) and a discharging ring groove (143), the feeding ring groove (142) and the discharging ring groove (143) are positioned on a straight line where the tank outlet belt (13) and the tank inlet belt (12) are positioned, a blanking station (144) and a weighing station (145) are respectively arranged on two sides of the feeding ring groove (142), a pressure sensor (31) is arranged at the bottom end of the weighing station (145), the pressure sensor (31) is in signal connection with a controller (4), and the controller (4) is in control connection with a driving motor (131) of the tank outlet belt (13); and a defective product discharging belt (132) is arranged on one side, away from the weighing station (145), of the can discharging belt (13).
2. The rotating disc type single-head high-precision filling machine as claimed in claim 1, wherein: a re-weighing station (146) is arranged between the weighing station (145) and the can discharging belt (13), a weighing device (32) is arranged at the bottom end of the re-weighing station (146), and the weighing device (32) is in signal connection with the controller (4).
3. The rotating disc type single-head high-precision filling machine as claimed in claim 2, wherein: and a limiting ring plate (5) is arranged on the outer side wall of the turntable (14) at the weighing station (145).
4. The rotating disc type single-head high-precision filling machine as claimed in claim 1, wherein: and the tank inlet belt (12), the tank outlet belt (13) and the defective product outlet belt (132) are provided with anti-skid rubber layers (6).
5. The rotating disc type single-head high-precision filling machine as claimed in claim 4, wherein: and an anti-skid groove (61) is arranged on the anti-skid rubber layer (6).
6. The rotating disc type single-head high-precision filling machine as claimed in claim 5, wherein: the frame (1) is located the antiskid rubber layer (6) both sides and is provided with bracing piece (15) respectively, be provided with gag lever post (151) on bracing piece (15).
7. The rotating disc type single-head high-precision filling machine as claimed in claim 6, wherein: threaded connection has guide bar (62) on bracing piece (15), be provided with on gag lever post (151) groove (1511) that slides, guide bar (62) are close to the one end rotation of sliding groove (1511) and are connected with sliding block (63), sliding block (63) joint is in groove (1511) that slides.
8. The rotating disc type single-head high-precision filling machine as claimed in claim 7, wherein: and a rotating handle (64) is arranged at one end of the guide rod (62) far away from the limiting rod (151).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920582523.XU CN209834171U (en) | 2019-04-26 | 2019-04-26 | Rotating disc type single-head high-precision filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920582523.XU CN209834171U (en) | 2019-04-26 | 2019-04-26 | Rotating disc type single-head high-precision filling machine |
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| Publication Number | Publication Date |
|---|---|
| CN209834171U true CN209834171U (en) | 2019-12-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920582523.XU Active CN209834171U (en) | 2019-04-26 | 2019-04-26 | Rotating disc type single-head high-precision filling machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112193449A (en) * | 2020-10-23 | 2021-01-08 | 湖南顺新龙辰生物工程有限公司 | Powder pesticide filling machine |
| CN114955034A (en) * | 2022-06-24 | 2022-08-30 | 湖北工业大学 | Bamboo salt filling production facility |
-
2019
- 2019-04-26 CN CN201920582523.XU patent/CN209834171U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112193449A (en) * | 2020-10-23 | 2021-01-08 | 湖南顺新龙辰生物工程有限公司 | Powder pesticide filling machine |
| CN114955034A (en) * | 2022-06-24 | 2022-08-30 | 湖北工业大学 | Bamboo salt filling production facility |
| CN114955034B (en) * | 2022-06-24 | 2023-11-10 | 湖北工业大学 | Bamboo salt filling production facility |
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