CN210308397U

CN210308397U - Tubular pile mould cleaning device

Info

Publication number: CN210308397U
Application number: CN201920342876.2U
Authority: CN
Inventors: 范军
Original assignee: Jiangsu Huayun Pile Industry Co ltd
Current assignee: Jiangsu Huayun Pile Industry Co ltd
Priority date: 2019-03-18
Filing date: 2019-03-18
Publication date: 2020-04-14
Anticipated expiration: 2029-03-18

Abstract

The utility model discloses a pipe pile mould cleaning device, which comprises a frame, wherein pulleys are arranged at the lower ends of four supports of the frame, two lifting devices are arranged on two parallel beams on the frame, the lower part of a first lifting device is connected with a semicircular mounting frame, and the mounting frame is hinged together by a plurality of arc-shaped frames; the middle position of each arc-shaped frame is connected with a vibration dust collection device; the device comprises a dust hood, wherein a through hole is reserved at the upper end of the dust hood and is connected with an arc-shaped frame through a connecting rod, the other end of the dust hood is of an open structure, a steel brush is arranged at the edge of the end face of the dust hood, and a micro vibration motor is arranged on the outer wall of the dust hood to enable the dust hood to vibrate; the frame is provided with a dust collector, and the through hole is connected with the dust collector; the lower part of the second lifting device is connected with a roller brush, and the roller brush is driven by a motor arranged on the frame. The utility model provides a simple structure, convenient operation can be with the concrete clean up's of bonding at the mould inner wall tubular pile mould cleaning device.

Description

Tubular pile mould cleaning device

Technical Field

The utility model belongs to tubular pile construction equipment field especially relates to a tubular pile mould cleaning device.

Background

When the concrete pipe pile is produced, the processes of feeding, tensioning, centrifuging, normal-temperature steam curing, sheet releasing, demoulding, high-pressure steam curing and the like are required. After demolding, the bottom die and the cover die need to be moved out of the demolding area, cleaned, sprayed with a demolding agent and moved to the reinforcement cage assembling area. In the prior art, people still adopt manual work to clean the concrete waste adhered on the die in the cleaning of the tubular pile die, so that the condition of incomplete cleaning is easy to occur, and the production is influenced; and manual polishing is too high in cost, and the potential safety hazard of workers during operation is high.

The existing cleaning device for the tubular pile mould is complex in structure, concrete adhered to the surface of the tubular pile mould is difficult to clean, a cleaning brush with a steel brush moves and adheres to a concrete block when rotating, the cleaning brush is damaged, and the concrete adhered to the surface of the inner wall of the tubular pile mould cannot be cleaned.

SUMMERY OF THE UTILITY MODEL

The purpose of the invention is as follows: not enough to prior art exists, the utility model aims at providing a simple structure, convenient operation can be with the concrete clean up's of bonding at the mould inner wall tubular pile mould cleaning device.

The technical scheme is as follows: in order to achieve the above purpose, the technical solution adopted by the present invention is as follows: a pipe pile mould cleaning device comprises a frame, wherein the frame is a door-shaped frame, pulleys are arranged at the lower ends of four supports of the frame, a first lifting device and a second lifting device are arranged on two parallel cross beams on the frame, the lower part of the first lifting device is connected with a semicircular mounting frame, and the mounting frame is hinged together through a hinge shaft by a plurality of arc-shaped frames; the middle position of each arc-shaped frame is connected with a vibration dust collection device; the vibration dust collection device comprises a dust collection cover, the dust collection cover is in a shape of a truncated cone, a through hole is reserved in the middle of a sealing surface at the upper end of the dust collection cover, the upper end surface of the dust collection cover is connected with the arc-shaped frame through a connecting rod, the other end of the dust collection cover is in an opening structure, a steel brush is arranged on the edge of the end surface, and a micro vibration motor is arranged on the outer wall of the dust collection cover to enable the dust collection cover; the frame is provided with a dust collector, and the through hole is connected with the dust collector through a pipeline; the lower part of the second lifting device is connected with a roller brush, and the roller brush is driven by a motor arranged on the frame.

Preferably, the roller brush is a sponge brush or a flannelette brush.

Preferably, the first lifting device and the second lifting device have the same structure and comprise two symmetrical electric telescopic rods connected with the frame beam, and a connecting rod is connected between the electric telescopic rods; the connecting rod of the first lifting device is connected with the semicircular mounting rack, and the connecting rod of the second lifting device is connected with the roller brush.

Preferably, the number of the arc-shaped frames is 4-10.

Preferably, the pipe pile mould further comprises rails paved on two sides of the pipe pile mould, the pulleys can run along the rails, and position switches are arranged at two ends of the rails; the frame is provided with a controller, the speed reducing motor, the dust collector, the motor of the roller brush, the miniature vibration motor, the driving devices of the first lifting device and the second lifting device are all connected with the controller, and the controller is connected with the position switch.

Has the advantages that: compared with the prior art, the utility model has the advantages of it is following: the utility model discloses can artifically promote the frame and clear up the work, also can set up track and controller and position switch and carry out automated control, convenient operation, application scope is extensive.

The concrete that bonds at tubular pile mould inner wall can be cleared up in vibration dust extraction's setting, and the tubular pile mould of different diameters not only can be satisfied by the articulated semicircular mounting bracket that forms of arc frame, and every vibration dust extraction who installs on the arc frame can take place micro-upper and lower deformation moreover, can make vibration dust extraction can not be damaged by hard concrete piece.

Drawings

Fig. 1 is a schematic side view of the present invention, wherein a is a tubular pile mold;

FIG. 2 is a schematic view of the structure in the direction B-B in FIG. 1, wherein a is a tubular pile mold;

FIG. 3 is a schematic view of the structure in the direction E-E in FIG. 1, wherein a is a tubular pile mold;

fig. 4 is a schematic side view of the present invention in the second embodiment, wherein a is a tubular pile mold.

Detailed Description

The invention will be further elucidated with reference to the drawing.

The first embodiment is as follows: as shown in fig. 1-3, a pipe pile mold cleaning device comprises a frame 1, wherein the frame 1 is a door-shaped frame 1, pulleys 2 are arranged at the lower ends of four supports of the frame 1, a first lifting device and a second lifting device are arranged on two parallel cross beams on the frame 1, a semicircular mounting frame 5 is connected to the lower part of the first lifting device, and the mounting frame 5 is hinged together by a plurality of arc-shaped frames 51 through hinge shafts; the middle position of each arc-shaped frame 51 is connected with a vibration dust collection device; the vibration dust collection device comprises a dust collection cover 61, the dust collection cover 61 is in a shape of a truncated cone, a through hole 62 is reserved in the middle of the upper end of the dust collection cover 61, the upper end face of the dust collection cover is a sealing face, the upper end face of the dust collection cover is connected with an arc-shaped frame 51 through a connecting rod 63, the other end of the dust collection cover is of an opening structure, a steel brush 64 is arranged on the edge of the end face, and a micro vibration motor 65 is arranged on the outer wall of; a dust collector 66 is arranged on the frame 1, and the through hole 62 is connected with the dust collector 66 through a pipeline; the lower part of the second lifting device is connected with a roller brush 7, and the roller brush 7 is driven by a motor 8 arranged on the frame 1. The roller brush 7 is a sponge brush or a flannelette brush.

The first lifting device and the second lifting device have the same structure and comprise two symmetrical electric

telescopic rods

31 and 41 or

hydraulic lifting platforms

31 and 41 connected with the cross beam of the frame 1, and connecting

rods

32 and 42 are connected between the electric

telescopic rods

31 and 41 or the

hydraulic lifting platforms

31 and 41. The connecting rod 32 of the first lifting device is connected with the semicircular mounting frame 5, and the connecting rod 42 of the second lifting device is connected with the roller brush 7.

The number of the arc-shaped frames 51 is 4-10, the arc-shaped frames 51 are hinged together through hinge shafts to form a semicircular mounting frame 5, the semicircular mounting frame 5 is close to the shape of a tubular pile mould a, so that the semicircular mounting frame 5 is driven by the first lifting device to descend into the tubular pile mould a to be contacted with the inner wall of the tubular pile mould a, the vibration dust suction device is attached to the inner wall of the tubular pile mould a and is contacted and collided with the inner wall of the tubular pile mould a when vibrating, if the semicircular mounting frame 5 is of an integral structure, the vibration dust suction device cannot be deformed, if the vibration dust suction device meets a larger concrete block adhered to the inner wall of the mould, the vibration dust suction device can be possibly damaged, the semicircular mounting frames 5 formed by hinging the arc-shaped frames 51 can not only meet the tubular pile moulds a with different diameters, but also each vibration dust suction, the vibration dust suction device can not be damaged by the hard concrete block.

The working principle of the first embodiment is as follows: the lower die or the upper die of the tubular pile die a is fixedly placed on a horizontal plane, the frame 1 is manually pushed to move to the two sides of the tubular pile die a, so that the frame 1 is positioned at the upper part of the die, then the first lifting device and the second lifting device are started, the vibration dust suction device is attached to the inner wall of the die, and the roller brush 7 is attached to the inner wall of the tubular pile die a; the vacuum cleaner 66, the micro-vibration motor 65 and the wheel brush 7 are then activated. The vibration dust collection device works to vibrate and drop the bonding concrete on the inner wall of the tubular pile die a and suck the bonding concrete into the dust collector 66 through the dust collection cover 61, and the roller brush 7 behind the vibration dust collection device can clean the inner wall of the tubular pile die a once again.

Example two: as shown in fig. 4, on the basis of the first embodiment, the utility model discloses a tubular pile mould cleaning device, which comprises a frame 1, wherein the frame 1 is a door-shaped frame 1, a pulley 2 is arranged at the bottom end of the frame 1, the pulley 2 is connected with an external speed reduction motor 11 through a chain wheel and a chain, the tubular pile mould cleaning device further comprises rails 9 laid on two sides of the tubular pile mould a, the pulley 2 can run along the rails 9, and position switches 10 are arranged at two ends of the rails 9; the frame 1 is provided with a controller 12, a speed reducing motor 11, a dust collector 66, a motor 8 of the roller brush, a miniature vibration motor 65, driving devices of the first lifting device and the second lifting device are all connected with the controller 12, and the controller 12 is connected with a position switch 10. The position switches 10 are arranged on the rails 9 and correspond to the front and rear ends of the pipe pile die a.

The utility model discloses a theory of operation: the lower die or the upper die of the tubular pile die a is fixedly placed on a horizontal plane, rails 9 are laid on two sides of the tubular pile die a, then a pulley 2 on a frame 1 is installed on the rails 9, a controller 12 is started, the controller 12 controls a speed reduction motor 11 to drive the pulley 2 to move, when the pulley 2 moves to a position switch 10, the position switch 10 is triggered, the position switch 10 sends a signal to the controller 12, the controller 12 controls a first lifting device and a second lifting device to descend to the position of the tubular pile die a, a vibration dust suction device is attached to the inner wall of the die, and a roller brush 7 is attached to the inner wall of the tubular pile die a; then control dust catcher 66 and start, miniature vibrating motor 65 starts and gyro wheel brush 7 starts, and the work of vibration dust extraction is come off the bonding concrete vibration on the tubular pile mould a inner wall and is inhaled the dust catcher 66 through dust cage 61, and gyro wheel brush 7 behind the vibration dust extraction can be once cleared up tubular pile mould a inner wall once more for the mould inner wall is more smooth. The frame 1 is driven by the pulley 2 to advance along the tubular pile die a, when the frame runs to the position switch 10 at the tail of the tubular pile die a, the position switch 10 sends a signal to the controller 12, the controller 12 controls the pulley 2 to stop running, all switches are braked, the cleaning work is finished or only the pulley 2 is controlled to move reversely, and the inner wall of the tubular pile die a is cleaned secondarily.

The roller brush 7 is made of sponge or flannelette, so that dust remained on the inner wall of the mold can be completely adsorbed, secondary damage to the mold can be avoided, and the effect of the roller brush can be comparable to that of a manual mop.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims

1. The utility model provides a tubular pile mould cleaning device which characterized in that: the lifting device comprises a frame (1), wherein the frame (1) is a door-shaped frame (1), pulleys (2) are arranged at the lower ends of four supports of the frame (1), a first lifting device and a second lifting device are arranged on two parallel cross beams on the frame (1), a semicircular mounting frame (5) is connected to the lower part of the first lifting device, and the mounting frame (5) is hinged together through a hinge shaft by a plurality of arc-shaped frames (51); the middle position of each arc-shaped frame (51) is connected with a vibration dust collection device; the vibration dust collection device comprises a dust collection cover (61), the dust collection cover (61) is in a cone frustum shape, a through hole (62) is reserved in the middle of the upper end of the dust collection cover (61) which is a sealing surface, the upper end face of the dust collection cover is connected with an arc-shaped frame (51) through a connecting rod (63), the other end of the dust collection cover is of an opening structure, a steel brush (64) is arranged on the edge of the end face of the dust collection cover, and a micro vibration motor (65) is arranged on the outer wall of the dust collection cover (61) to enable; a dust collector (66) is arranged on the frame (1), and the through hole (62) is connected with the dust collector (66) through a pipeline; the lower part of the second lifting device is connected with a roller brush (7), and the roller brush (7) is driven by a motor (8) arranged on the frame (1).

2. The tubular pile die cleaning device of claim 1, characterized in that: the roller brush (7) is a sponge brush or a flannelette brush.

3. The tubular pile die cleaning device of claim 1, characterized in that: the first lifting device and the second lifting device have the same structure and comprise two symmetrical electric telescopic rods (31, 41) connected with a cross beam of the frame (1), and connecting rods (32, 42) are connected between the electric telescopic rods (31, 41); the connecting rod (32) of the first lifting device is connected with the semicircular mounting rack (5), and the connecting rod (42) of the second lifting device is connected with the roller brush (7).

4. The tubular pile die cleaning device of claim 1, characterized in that: the arc-shaped frame (51) is provided with 4-10.

5. The tubular pile die cleaning device of claim 1, characterized in that: the pipe pile mould is characterized by further comprising rails (9) laid on two sides of the pipe pile mould (a), the pulleys (2) can run along the rails (9), and position switches (10) are arranged at two ends of each rail (9); the frame (1) is provided with a controller (12), a speed reducing motor (11), a dust collector (66), a motor (8) of the roller brush, a micro vibration motor (65), a driving device of the first lifting device and a driving device of the second lifting device are all connected with the controller (12), and the controller (12) is connected with a position switch (10).