CN110721940B - Table-board residue cleaning and recycling device for movable prefabricated part mold table - Google Patents
Table-board residue cleaning and recycling device for movable prefabricated part mold table Download PDFInfo
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- CN110721940B CN110721940B CN201911007334.0A CN201911007334A CN110721940B CN 110721940 B CN110721940 B CN 110721940B CN 201911007334 A CN201911007334 A CN 201911007334A CN 110721940 B CN110721940 B CN 110721940B
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- dolly
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- 238000004140 cleaning Methods 0.000 title claims abstract description 65
- 238000004064 recycling Methods 0.000 title description 4
- 230000005540 biological transmission Effects 0.000 claims abstract description 31
- 230000033001 locomotion Effects 0.000 claims abstract description 24
- 230000001360 synchronised effect Effects 0.000 claims abstract description 4
- 238000011084 recovery Methods 0.000 claims description 32
- 238000004804 winding Methods 0.000 claims description 30
- 239000003638 chemical reducing agent Substances 0.000 claims description 27
- 238000009434 installation Methods 0.000 claims description 18
- 230000007246 mechanism Effects 0.000 claims description 12
- 238000005520 cutting process Methods 0.000 claims description 10
- 238000003466 welding Methods 0.000 claims description 10
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 claims 1
- 238000003825 pressing Methods 0.000 description 32
- 238000004519 manufacturing process Methods 0.000 description 11
- 239000004568 cement Substances 0.000 description 10
- 230000009467 reduction Effects 0.000 description 6
- 239000002893 slag Substances 0.000 description 6
- 230000003014 reinforcing effect Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011268 retreatment Methods 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
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Classifications
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- B08B1/20—
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- B08B1/12—
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- B08B1/165—
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- B08B1/32—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
Abstract
The invention discloses a table-board residue cleaning and recovering device of a flowing type prefabricated part mold table, which comprises a frame body, a lifting transmission device and a tool rest assembly, wherein the frame body is of a door-shaped frame structure formed by lapping upright posts and cross beams, the inner side walls of the two upright posts are welded and provided with trolley movable guide rails, the lower end of the lifting transmission device is provided with a trolley movable limiting assembly, the lifting transmission device is fixedly arranged on the frame body, and the lifting transmission device can realize synchronous up-and-down lifting movement of a tool rest assembly and a table board cleaning assembly which are arranged on the moving trolleys by pulling the two moving trolleys to move up and down.
Description
Technical Field
The invention relates to the technical field of auxiliary equipment for production of prefabricated members of fabricated buildings, in particular to a table-board residue cleaning and recovering device for a flowing type prefabricated member mold table.
Background
The prefabricated building is a building formed by assembling prefabricated components on a construction site, the prefabricated building adopts building and decoration integrated design and construction, the more standard the components forming the building are, the higher the production efficiency is, the lower the corresponding component cost is, the more the cost performance of the whole prefabricated building is higher and higher by matching with the digital management of a factory, the building resources can be greatly saved, the industrial direction of the future building is provided, the standardization degree of the prefabricated components of the prefabricated building is higher, the prefabricated building is generally and intensively manufactured and completed in the factory, the prefabricated component mold table is an important device for the production of the prefabricated components of the prefabricated building, a mold is fixed on the prefabricated component mold table, the prefabricated components required by the prefabricated building are cast and formed, the common flow for producing the prefabricated components in the factory is provided, cement slag inevitably falls onto the prefabricated component mold table plane in the pouring process of the prefabricated components, after long-pending many, the mould platform surface can be unsmooth, cause the fixed unevenness of production mould easily, influence prefabricated component's production quality, consequently must clear up the mould platform surface after production a period of time, guarantee the level and smooth of mould platform, often adopt artifical bench to clear up in current finished product, the cleaning time is longer, the manpower is extravagant serious, influence the production progress, and the cement sediment that clears up down is piled up on ground, influence the workshop ground clean and tidy, also arouse the workman to stumble the occurence of failure easily, the workman has the health burden of clearing up ground residue once more after shift.
Because the large-batch production demand of prefabricated component, the prefabricated component mould platform that the quantity is more is often equipped with in the prefabricated component workshop, the prefabricated component mould platform often has two kinds of mounting types of fixed type mould platform and mobile type mould platform in the workshop, mobile type mould platform is at mould platform below installation running gear, the mould platform can flow and walk, according to production needs, the workshop the inside is divided into different station areas, the mould platform flows to the corresponding station position in workshop and goes on the mould, pour, processes such as unloading, the workshop need be equipped with mesa clearance position and clear up the operation to the prefabricated component mould platform.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a device for cleaning and recovering the residue on the table top of a flowing type prefabricated part mould table.
In order to achieve the purpose, the invention adopts the following technical scheme:
a table-board residue cleaning and recycling device of a mobile prefabricated part mold table comprises a frame body, a lifting transmission device, a tool rest component, a table-board cleaning component and a residue recycling component, wherein the frame body comprises stand columns and cross beams, the two stand columns and the cross beam are overlapped to form a door-shaped frame structure, trolley movable guide rails are welded on the inner side walls of the two stand columns, the upper ends of the trolley movable guide rails are abutted against the lower end face of the cross beam, a trolley movable limiting component is installed at the lower ends of the trolley movable guide rails, the lifting transmission device is fixedly installed on the frame body and comprises two moving trolleys symmetrically and slidably installed on the trolley movable guide rails, the tool rest component is connected with the two moving trolleys, the table-board cleaning component is also connected with the two moving trolleys, the tool rest component is arranged in parallel with the table-board cleaning, the table top cleaning assembly is installed on the rear side of the tool rest assembly, the lifting transmission device pulls the two moving trolleys to move up and down so as to achieve synchronous up-and-down lifting movement of the tool rest assembly and the table top cleaning assembly, and the residue recovery assembly is fixedly installed on the peripheral side wall of the prefabricated part mold table.
The lifting transmission device also comprises a lifting power component, a lifting mechanism and a transmission rod, wherein the lifting power component is fixedly arranged at the central position of the upper end surface of the beam, the lifting power component comprises a lifting motor and a lifting reducer, the output end of the lifting motor is connected with the lifting reducer, the lifting reducer adopts a symmetrical double-output-shaft structure, two sets of lifting mechanisms are respectively and symmetrically arranged at the two ends of the beam, each lifting mechanism comprises a lifting winding drum, a first bearing seat and a counterweight winding drum, the first bearing seats are connected on the beam through bolts, one end of the transmission rod is rotatably connected on the first bearing seats, the other end of the transmission rod is connected with the output end of the lifting reducer through a first coupler, the lifting winding drums and the counterweight winding drums are fixedly connected on the transmission rod, the lifting winding drums and the counterweight winding drums are respectively arranged at the, the utility model discloses a frame body, including frame body, counterweight reel, lifting drum, dolly stay cord lower extreme, counterweight reel is towards the installation of frame body outside direction, lifting drum fixed winding has the dolly stay cord, dolly stay cord lower extreme passes through cable loop fixed connection on the motion dolly, motion dolly side four corners position rotates and is connected with four dolly motion wheels, the motion dolly passes through dolly motion wheel and realizes the up-and-down motion at dolly movable guide rail, the fixed winding has the counterweight stay cord on the counterweight reel, counterweight stay cord lower extreme passes through cable loop fixedly connected with balancing weight, fixed mounting has balancing weight motion uide bushing on the stand inner wall, balancing weight motion uide bushing cup joints outside the balancing weight, the winding direction of dolly stay cord on lifting drum and the.
The knife rest component comprises a knife rest fixing beam, a blade mounting rack and blades, two ends of the knife rest fixing beam are respectively connected with two moving trolleys arranged on two sides of the frame body in a flange mode, a plurality of blade mounting racks are fixedly arranged at the lower end of the knife rest fixing beam, the blade mounting rack comprises a mounting rack body and an elastic pressing component, an elastic pressing component mounting groove is formed in the upper end of the mounting rack body, the elastic pressing component is mounted in the elastic pressing component mounting groove and comprises a pressing spring and a pressing block, the upper end of the pressing spring is fixed on the upper end wall of the elastic pressing component mounting groove, the lower end of the pressing spring is fixedly connected to the pressing block, a stirring plate is arranged on the pressing block, a blade mounting opening is formed in the middle section of the front face of the mounting rack body, the blade is installed in and is hung and installed on the blade hanging hook through the blade installing port, the pressing block is tightly pressed on the blade, and the reinforcing rib plate is welded on the rear end face of the installing frame body.
The blade is including articulating slat, knife rest body upper end is equipped with connecting portion, connecting portion link to each other with the welding of articulating the slat lower extreme, articulate the slat width and be greater than the connecting portion width, the blade articulates on the blade articulates the hook through articulating the slat, knife rest body lower extreme is equipped with the blade.
The positioning sensing assembly is mounted at the lower end of the moving trolley and comprises a sensor mounting bottom plate and a sensor height adjusting plate, the sensor mounting bottom plate is welded at the lower end of the moving trolley, a height adjusting long groove is formed in the sensor mounting bottom plate, the sensor height adjusting plate is fixedly connected with the sensor mounting bottom plate through an adjusting bolt, the adjusting bolt penetrates through the height adjusting long groove, a sensor is fixedly mounted at the lower end of the sensor height adjusting plate, and the positioning height of the sensor is consistent with the height of a cutting edge of a blade mounted on the blade mounting frame.
The trolley movable limiting assembly comprises a limiting plate, a first locking lug plate and a second locking lug plate, one side of the limiting plate is connected with a hinge on the bottom side of the trolley movable guide rail, the other side of the limiting plate is welded with the first locking lug plate, the second locking lug plate is welded on the bottom side of the trolley movable guide rail, the first locking lug plate is corresponding to the second locking lug plate in position, and the limiting plate is connected with the bolt of the second locking lug plate through the first locking lug plate after being turned upwards to realize the limiting plate to seal the bottom surface of the trolley movable guide rail.
The mesa cleans the subassembly including cleaning the motor, cleaning reduction gear, cylinder brush wheel, secondary bearing seat, clean the motor output and connect on cleaning the reduction gear, clean the reduction gear bolt and install and clean the reduction gear mounting bracket, cylinder brush wheel one end is passed through the second shaft coupling and is cleaned the fixed linking to each other of reduction gear output shaft, and the other end rotates and connects on the secondary bearing seat, secondary bearing seat bolt is installed on secondary bearing seat mounting bracket, clean reduction gear mounting bracket, secondary bearing seat mounting bracket bolted connection respectively on two motion dollies, cylinder brush wheel and the installation of knife rest fixed beam looks parallel arrangement, cylinder brush wheel minimum height is less than the blade height of installing the blade on the blade mounting bracket.
The residue retrieves the subassembly and includes four recovery elongated slots, it is unanimous with prefabricated component model platform four sides length to retrieve elongated slot length, it is uncovered to retrieve the elongated slot upper end, it has the fixed picture peg of a plurality of to retrieve the elongated slot lower extreme vertical welding, welding installation has a plurality of recovery tank installation otic placodes on the prefabricated component model platform lateral wall all around, be equipped with the slot on the recovery tank installation otic placode, the welding position of fixed picture peg in recovery elongated slot below matches with the installation position of recovery tank installation otic placode on prefabricated component model platform lateral wall all around, it installs around the prefabricated component model platform through fixed picture peg grafting to retrieve the elongated slot.
The invention has the beneficial effects that: according to the invention, by utilizing the automatic walking characteristic of the mobile prefabricated part mould table, a cleaning station is arranged in a production workshop, the residual cement slag of the prefabricated part mould table is automatically cleaned by adopting a through type cleaning mode, the cleaning working efficiency is greatly improved, meanwhile, the residue recovery assemblies are arranged around the prefabricated part mould table, the cement slag can be effectively collected and treated, the burden of cleaning the ground by workers is reduced, the cleanness of the workshop ground is ensured, the blade arranged on the blade frame adopts a quick dismounting structure, the dismounting and replacement are convenient, the maintenance time is saved, the blade frame assembly can be lifted up and down, and the cleaning work of the prefabricated part mould tables with different heights can be met.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is an enlarged view taken at A in FIG. 1;
FIG. 3 is a cross-sectional view taken along line B of FIG. 1;
FIG. 4 is a three-dimensional block diagram of a blade of the present invention;
FIG. 5 is a cross-sectional view taken along line C of FIG. 1;
FIG. 6 is a view taken along line D of FIG. 1;
FIG. 7 is an enlarged view at E in FIG. 1;
FIG. 8 is a view from direction F of FIG. 7;
FIG. 9 is a schematic view of the construction and installation of the debris retrieval assembly;
FIG. 10 is a schematic view of the recovery tank mounting lug structure.
In the figure: the device comprises a frame body 1, a vertical column 11, a cross beam 12, a lifting transmission device 2, a moving trolley 21, a trolley moving wheel 211, a lifting power component 22, a lifting motor 221, a lifting reducer 222, a lifting mechanism 23, a lifting reel 231, a first bearing seat 232, a counterweight reel 233, a trolley pull rope 234, a counterweight pull rope 235, a rope buckle 236, a counterweight 237, a counterweight moving guide sleeve 238, a transmission rod 24, a first coupler 25, a tool rest component 3, a tool rest fixed beam 31, a blade mounting rack 32, a mounting rack body 321, an elastic pressing component mounting groove 322, a blade mounting opening 323, an elastic pressing component 324, a pressing spring 3241, a pressing block 3242, a poking plate 3243, a blade hooking hook 325, a reinforcing rib plate 326, a blade 33, a hooking strip 331, a tool rest body 332, a connecting part 333, a cutting edge 334, a trolley movable guide rail 4, a positioning sensing component 5, a sensor mounting bottom, The device comprises a sensor height adjusting plate 53, a sensor 54, a trolley movable limiting component 6, a limiting plate 61, a first locking lug plate 62, a second locking lug plate 63, a table top cleaning component 7, a cleaning motor 71, a cleaning speed reducer 72, a cleaning speed reducer mounting rack 73, a second coupler 74, a cylinder type brush wheel 75, a second bearing seat 76, a second bearing seat mounting rack 77, a residue recovery component 8, a recovery long groove 81, a fixed inserting plate 82, a prefabricated component die table 9, a recovery groove mounting lug plate 91 and a slot 92.
Detailed Description
The present invention will be further described with reference to the following drawings and detailed description, wherein the descriptions of "left", "right", etc. refer to fig. 1 for reference:
as shown in figures 1-10, a table-board residue cleaning and recovering device of a mobile prefabricated part mould table comprises a frame body 1, a lifting transmission device 2, a tool rest component 3, a table-board cleaning component 7 and a residue recovering component 8, wherein the frame body 1 comprises upright posts 11 and a cross beam 12, the two upright posts 11 and the cross beam 12 are lapped to form a door-shaped frame structure, a prefabricated part mould table 9 can move through the door-shaped frame structure, trolley movable guide rails 4 are welded on the inner side walls of the two upright posts 11, the upper ends of the trolley movable guide rails 4 are abutted against the lower end surface of the cross beam 12, a trolley movable limiting component 6 is arranged at the lower end of the trolley movable guide rails 4, the trolley movable limiting component 6 is used for limiting the descending of a moving trolley 21 during normal use and is convenient for assembling and disassembling the moving trolley 21 during installation and maintenance, the lifting transmission device 2 is fixedly arranged on the frame body, the lifting transmission device 2 comprises two moving trolleys 21 symmetrically and slidably mounted on a trolley movable guide rail 4, a tool rest component 3 is connected with the two moving trolleys 21, a table-board cleaning component 7 is also connected with the two moving trolleys 21, the tool rest component 3 and the table-board cleaning component 7 are arranged in parallel, the table-board cleaning component 7 is mounted at the rear side of the tool rest component 3, cement hard blocks occluded on a prefabricated component mould table 9 are firstly processed, then ash residues are cleaned, the lifting transmission device 2 realizes synchronous up-and-down lifting movement of the tool rest component 3 and the table-board cleaning component 7 by pulling the two moving trolleys 21 to move up and down, the tool rest component 3 and the table-board cleaning component 7 are simultaneously contacted with the upper plane of the prefabricated component mould table 9, the tool rest component 3 is used for scraping residual cement hard blocks on the prefabricated component mould table 9, the table-board cleaning component 7 is used for cleaning the ash residues, the cleaned cement residues just fall into the residue recovery assembly 8 for collection and retreatment.
The lifting transmission device 2 further comprises a lifting power assembly 22, a lifting mechanism 23 and a transmission rod 24, wherein the lifting power assembly 22 is fixedly installed at the central position of the upper end face of the cross beam 12, the lifting power assembly 22 comprises a lifting motor 221 and a lifting reducer 222, the output end of the lifting motor 221 is connected with the lifting reducer 222, the lifting reducer 222 adopts a symmetrical double-output-shaft structure, two sets of lifting mechanisms 23 are respectively and symmetrically installed at two ends of the cross beam 12, the lifting mechanism 23 comprises a lifting winding drum 231, a first bearing seat 232 and a counterweight winding drum 233, the first bearing seat 232 is connected onto the cross beam 12 through bolts, one end of the transmission rod 24 is rotatably connected onto the first bearing seat 232, the other end of the transmission rod 24 is connected with the output end of the lifting reducer 222 through a first coupler 25, the lifting winding drum 231 and the counterweight winding drum 233 are fixedly connected onto, the lifting winding drum 231 is installed towards the inner side direction of the frame body 1, the counterweight winding drum 233 is installed towards the outer side direction of the frame body 1, the lifting winding drum 231 is fixedly wound with a trolley pulling rope 234, the lower end of the trolley pulling rope 234 is fixedly connected to the moving trolley 21 through a rope buckle 236, four trolley moving wheels 211 are rotatably connected to four side corners of the moving trolley 21, the moving trolley 21 realizes up-and-down movement on the trolley moving guide rail 4 through the trolley moving wheels 211, the lifting power assembly 22 drives the two lifting mechanisms 23 to simultaneously move so as to simultaneously pull the two moving trolleys 21 to move up and down, the counterweight winding drum 233 is fixedly wound with a counterweight pulling rope 235, the lower end of the counterweight pulling rope 235 is fixedly connected with a counterweight 237 through the rope buckle 236, a counterweight moving guide sleeve 238 is fixedly installed on the inner wall of the upright post 11, the counterweight moving guide sleeve 238 is sleeved outside the counterweight 237, the winding direction of the, the lifting reel 231 and the counterweight reel 233 act synchronously, the moving trolley 21 moves up and down, and meanwhile, the counterweight block 237 also moves up and down on the counterweight block moving guide sleeve 238, because the winding directions of the trolley pulling rope 234 and the counterweight pulling rope 235 are opposite, when the moving trolley 21 is pulled, the counterweight block 237 descends, when the moving trolley 21 descends, the counterweight block 237 ascends, the total weight of the two counterweight blocks 237 is larger than the total load of the moving trolley 21, therefore, under the extreme states of power failure, motor damage and the like, the counterweight block 238 pulls the moving trolley 21 to move upwards, the moving trolley 21 is kept at the upper limit position, and the situation that the tool rest assembly 3 falls freely along with the moving trolley 21 to hurt people and objects under the extreme states is prevented.
The tool rest component 3 comprises a tool rest fixed beam 31, blade mounting frames 32 and blades 33, two ends of the tool rest fixed beam 31 are respectively connected with two moving trolleys 21 arranged at two sides of the frame body 1 in a flange mode, a plurality of blade mounting frames 32 are fixedly arranged at the lower end of the tool rest fixed beam 31, each blade mounting frame 32 comprises a mounting frame body 321 and an elastic pressing component 324, an elastic pressing component mounting groove 322 is formed in the upper end of each mounting frame body 321, each elastic pressing component 324 is mounted in each elastic pressing component mounting groove 322, each elastic pressing component 324 comprises a pressing spring 3241 and a pressing block 3242, the upper end of each pressing spring 3241 is fixed on the upper end wall of each elastic pressing component mounting groove 322, the lower end of each pressing spring 3241 is fixedly connected to each pressing block 3242, a poking plate 3243 is arranged on each pressing block 3242, a blade mounting port 323 is formed in, the blade 33 is installed in the blade mounting opening 323 and is mounted on the blade mounting hook 325 in a hanging manner, the pressing block 3242 is tightly pressed on the blade 33, the width of the prefabricated part die table 9 is large, the whole blade 33 is difficult to manufacture and mount and is not easy to realize, therefore, the blade 33 is mounted in a multi-section manner, the blade 33 adopts a quick dismounting structure, when in mounting, only the poking plate 3243 on the pressing block 3242 is needed to be pushed, the pressing block 3242 is upwards pulled up to expose the blade mounting opening 323, so that the blade 33 can be quickly installed, the pressing block 3242 is restored by spring force after the blade 33 is mounted and tightly pressed on the blade 33 to prevent the blade 33 from upwards unhooking, the operation for dismounting the blade 33 is opposite, the design is convenient for dismounting the blade 33 and replacing after damage, the operation time is greatly saved, the reinforcing rib plate 326 is welded on the rear end surface of the body 321, and the reinforcing rib plate 326 plays a role in stabilizing the mounting, counteracting the impact force.
The blade 33 comprises a hanging strip plate 331 and a blade carrier body 332, a connecting part 333 is arranged at the upper end of the blade carrier body 332, the connecting part 333 is connected with the lower end of the hanging strip plate 331 in a welding mode, the width of the hanging strip plate 331 is larger than that of the connecting part 333, the blade 33 is hung on a blade hanging hook 325 through the hanging strip plate 331, a cutting edge 334 is arranged at the lower end of the blade carrier body 332, the included angle between the blade carrier body 332 and the hanging strip plate 331 is preferably 150-160 degrees, the blade 33 is preferably made of relatively soft steel, and the hardness of the steel on the upper end face of the prefabricated part mold table 9 is high, so that the blade 33 cannot damage the upper end face of the prefabricated.
The lower end of the moving trolley 21 is provided with a positioning sensing assembly 5, the positioning sensing assembly 5 comprises a sensor mounting base plate 51 and a sensor height adjusting plate 53, the sensor mounting base plate 51 is welded at the lower end of the moving trolley 21, the sensor mounting base plate 51 is provided with a height adjusting elongated slot 52, the sensor height adjusting plate 53 is fixedly connected with the sensor mounting base plate 51 through an adjusting bolt 55, the adjusting bolt 55 is connected in the height adjusting elongated slot 52 in a penetrating manner, a sensor 54 is fixedly mounted at the lower end of the sensor height adjusting plate 53, the height of the sensor 54 is adjusted by adjusting the relative position of the sensor height adjusting plate 53 and the sensor mounting base plate 51, the positioning height of the sensor 54 is consistent with the height of a cutting edge 334 of a blade 33 mounted on a blade mounting frame 32, when the sensor 54 senses the prefabricated part mold table 9, the lifting power assembly 22 stops, so that the cutting edge 334 of the blade 33 can just contact, the blades 33 can perform the work of scraping and cleaning the cement paste along with the movement of the prefabricated part mold table 9.
The trolley movable limiting component 6 comprises a limiting plate 61, a first locking lug plate 62 and a second locking lug plate 63, one side of the limiting plate 61 is connected with the side surface of the bottom end of the trolley movable guide rail 4 in a hinge mode, the other side of the limiting plate is welded with the first locking lug plate 62, the second locking lug plate 63 is welded on the side surface of the bottom end of the trolley movable guide rail 4, the first locking lug plate 62 corresponds to the second locking lug plate 63 in position, the limiting plate 61 is turned upwards and then is connected with the second locking lug plate 63 through bolts, so that the limiting plate 61 seals the bottom surface of the trolley movable guide rail 4, when the moving trolley 21 is disassembled and assembled, the bolt of the limit plate 61 is opened for fixing, the moving trolley 21 can be smoothly disassembled, assembled and replaced from the bottom end of the trolley movable guide rail 4, and when the trolley works at ordinary times, the limiting plate 61 is turned upwards and fixed by bolts, the limiting plate 61 can limit the lower end of the moving trolley 21, and the moving trolley 21 is prevented from sliding out of the bottom end of the trolley movable guide rail 4 and falling.
The table board cleaning component 7 comprises a cleaning motor 71, a cleaning reducer 72, a cylinder type brush wheel 75 and a second bearing seat 76, the output end of the cleaning motor 71 is connected on the cleaning reducer 72, the cleaning reducer 72 is installed on a cleaning reducer installation frame 73 through bolts, one end of the cylinder type brush wheel 75 is fixedly connected with the output shaft of the cleaning reducer 72 through a second coupling 74, the other end of the cylinder type brush wheel is rotatably connected on the second bearing seat 76, the second bearing seat 76 is installed on a second bearing seat installation frame 77 through bolts, the cleaning reducer installation frame 73 and the second bearing seat installation frame 77 are respectively connected on two moving trolleys 21 through bolts, the cylinder type brush wheel 75 is installed in parallel with a tool rest fixing beam 31, the height of the lowest point of the cylinder type brush wheel 75 is lower than the height of a cutting edge 334 of a blade 33 installed on a blade, the cleaning component 7 and the tool rest component 3 are lifted synchronously, the bristles of the cylinder type brush wheel 75 contact the table surface of the prefabricated part mold table 9 before the cutting edge 334 of the blade 33 contacts the table surface of the prefabricated part mold table 9, so that the bristles of the cylinder type brush wheel 75 are fully contacted with the table surface of the prefabricated part mold table 9 when the cutting edge 334 contacts the table surface of the prefabricated part mold table 9, and dust is cleaned more effectively.
The residue recovery assembly 8 comprises four recovery long grooves 81, the lengths of the recovery long grooves 81 are consistent with the lengths of four sides of the prefabricated part mold table 9, the upper ends of the recovery long grooves 81 are open, a plurality of fixed inserting plates 82 are vertically welded at the lower ends of the recovery long grooves 81, a plurality of recovery groove mounting lug plates 91 are welded on the peripheral side walls of the prefabricated part mold table 9, inserting grooves 92 are formed in the recovery groove mounting lug plates 91, the welding positions of the fixed inserting plates 82 below the recovery long grooves 81 are matched with the mounting positions of the recovery groove mounting lug plates 91 on the peripheral side walls of the prefabricated part mold table 9, the recovery long grooves 81 are inserted and mounted around the prefabricated part mold table 9 through the fixed inserting plates 82, and the four recovery long grooves 81 are distributed around the prefabricated part mold table 9.
The device is suitable for cleaning cement slag on the table top of a mobile prefabricated part mould table provided with a travelling mechanism, the device can be arranged on a table top cleaning station of a production process, when the prefabricated part mould table flows to the station, a through type cleaning mode is adopted to clean the surface of the prefabricated part mould table, and meanwhile, cleaned cement slag hard blocks and cleaned ash slag can be effectively collected into a recovery long groove 81, so that centralized treatment is facilitated, the cleaning burden of workers is reduced, and the cleanness and tidiness of the workshop floor are kept.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (4)
1. The utility model provides a mesa residue clearance recovery unit of type that flows prefabricated component mould platform, includes frame body (1), lift transmission (2), knife rest component (3), mesa clean subassembly (7), residue recovery subassembly (8), its characterized in that: the frame body (1) comprises upright columns (11) and cross beams (12), two upright columns (11) and one cross beam (12) are overlapped to form a door-shaped frame structure, trolley movable guide rails (4) are welded on the inner side walls of the two upright columns (11), the upper ends of the trolley movable guide rails (4) are abutted against the lower end face of the cross beam (12), a trolley movable limiting component (6) is installed at the lower end of each trolley movable guide rail (4), the lifting transmission device (2) is fixedly installed on the frame body (1), the lifting transmission device (2) comprises two moving trolleys (21) symmetrically and slidably installed on the trolley movable guide rails (4), the tool rest component (3) is connected with the two moving trolleys (21), the table board cleaning component (7) is also connected with the two moving trolleys (21), and the tool rest component (3) is arranged in parallel to the table board cleaning component (7), the table top cleaning assembly (7) is arranged at the rear side of the tool rest assembly (3), the lifting transmission device (2) can move up and down by pulling the two motion trolleys (21) to realize synchronous up-and-down lifting motion of the tool rest assembly (3) and the table top cleaning assembly (7), the residue recovery assembly (8) is fixedly arranged on the peripheral side wall of the prefabricated part mold table (9), the lifting transmission device (2) further comprises a lifting power assembly (22), a lifting mechanism (23) and a transmission rod (24), the lifting power assembly (22) is fixedly arranged at the central position of the upper end face of the cross beam (12), the lifting power assembly (22) comprises a lifting motor (221) and a lifting reducer (222), the output end of the lifting motor (221) is connected with the lifting reducer (222), and the lifting reducer (222) adopts a symmetrical double-output-shaft structure, the two sets of lifting mechanisms (23) are respectively and symmetrically arranged at two ends of the beam (12), each lifting mechanism (23) comprises a lifting winding drum (231), a first bearing seat (232) and a counterweight winding drum (233), the first bearing seats (232) are connected onto the beam (12) through bolts, one end of the transmission rod (24) is rotatably connected onto the first bearing seats (232), the other end of the transmission rod is connected with the output end of the lifting reducer (222) through a first coupler (25), the lifting winding drums (231) and the counterweight winding drums (233) are fixedly connected onto the transmission rod (24), the lifting winding drums (231) and the counterweight winding drums (233) are respectively arranged at two sides of the first bearing seats (232), the lifting winding drums (231) are arranged towards the inner side direction of the frame body (1), the counterweight winding drums (233) are arranged towards the outer side direction of the frame body (1), and a trolley pull rope (234) is fixedly wound, dolly stay cord (234) lower extreme passes through cable tie (236) fixed connection on motion dolly (21), motion dolly (21) side four corners position is rotated and is connected with four dolly motion wheels (211), motion dolly (21) realize up-and-down motion at dolly movable rail (4) through dolly motion wheel (211), fixed winding has counter weight stay cord (235) on counter weight reel (233), counter weight stay cord (235) lower extreme passes through cable tie (236) fixedly connected with balancing weight (237), fixed mounting has balancing weight motion uide bushing (238) on stand (11) inner wall, balancing weight motion uide bushing (238) cup joints outside balancing weight (237), the winding direction of dolly stay cord (234) on lift reel (231) is opposite with the winding direction of counter weight stay cord (235) on balancing weight reel (233), knife rest subassembly (3) include knife rest fixed beam (31), Blade mounting bracket (32), blade (33), flange joint is respectively on two travelling cars (21) of locating frame body (1) both sides at knife rest fixed beam (31) both ends, knife rest fixed beam (31) lower extreme fixed mounting has a plurality of blade mounting bracket (32), blade mounting bracket (32) include mounting bracket body (321), elasticity compress tightly subassembly (324), mounting bracket body (321) upper end is equipped with elasticity and compresses tightly subassembly mounting groove (322), elasticity compresses tightly subassembly (324) and installs in elasticity compresses tightly subassembly mounting groove (322), elasticity compresses tightly subassembly (324) including pressure spring (3241), compact heap (3242), pressure spring (3241) upper end is fixed at elasticity and compresses tightly subassembly mounting groove (322) upper end wall, pressure spring (3241) lower extreme fixed connection is on compact heap (3242), be equipped with stirring board (3243) on compact heap (3242), blade installing port (323) has been seted up to the positive middle section of mounting bracket body (321), mounting bracket body (321) openly lower extreme is equipped with two blades and articulates hook (325), blade (33) are packed into and articulate by blade installing port (323) and install on blade articulates hook (325), compact heap (3242) sticiss on blade (33), the welding has deep floor (326) on mounting bracket body (321) rear end face, blade (33) are including articulating slat (331), knife rest body (332) upper end is equipped with connecting portion (333), connecting portion (333) with articulate slat (331) lower extreme welded connection, articulate slat (331) width and be greater than connecting portion (333) width, blade (33) articulate on blade articulates hook (325) through articulating slat (331), knife rest body (332) lower extreme is equipped with blade (334), the included angle between the tool holder body (332) and the hanging strip plate (331) is 150-160 degrees, the lower end of the moving trolley (21) is provided with a positioning sensing assembly (5), the positioning sensing assembly (5) comprises a sensor mounting base plate (51) and a sensor height adjusting plate (53), the sensor mounting bottom plate (51) is welded at the lower end of the moving trolley (21), a height adjusting elongated slot (52) is arranged on the sensor mounting bottom plate (51), the sensor height adjusting plate (53) is fixedly connected with the sensor mounting base plate (51) through an adjusting bolt (55), the adjusting bolt (55) is connected in the height adjusting long groove (52) in a penetrating way, the lower end of the sensor height adjusting plate (53) is fixedly provided with a sensor (54), the sensor (54) is positioned at a height consistent with the height of the cutting edge (334) of the blade (33) mounted on the blade mount (32).
2. The apparatus for cleaning and recovering residues on the table top of a flow type prefabricated part mold table as claimed in claim 1, wherein: limiting component (6) are moved in dolly activity include limiting plate (61), first locking otic placode (62), second locking otic placode (63), limiting plate (61) one side links to each other with dolly movable guide (4) bottom side loose-leaf, and the opposite side welding has first locking otic placode (62), second locking otic placode (63) welding is in dolly movable guide (4) bottom side, first locking otic placode (62) are corresponding with second locking otic placode (63) position, limiting plate (61) upwards turn up the back through the bolted connection of first locking otic placode (62) and second locking otic placode (63) realize limiting plate (61) closed dolly movable guide (4) bottom surface.
3. The apparatus for cleaning and recovering residues on the table top of a flow type prefabricated part mold table as claimed in claim 2, wherein: the table top cleaning assembly (7) comprises a cleaning motor (71), a cleaning speed reducer (72), a cylinder type brush wheel (75) and a second bearing seat (76), the output end of the cleaning motor (71) is connected to the cleaning speed reducer (72), the cleaning speed reducer (72) is installed on a cleaning speed reducer mounting frame (73) through bolts, one end of the cylinder type brush wheel (75) is fixedly connected with an output shaft of the cleaning speed reducer (72) through a second coupler (74), the other end of the cylinder type brush wheel is rotatably connected to the second bearing seat (76), the second bearing seat (76) is installed on a second bearing seat mounting frame (77) through bolts, the cleaning speed reducer mounting frame (73) and the second bearing seat mounting frame (77) are respectively connected to two moving trolleys (21) through bolts, the cylinder type brush wheel (75) is installed in a parallel mode with a tool rest fixing beam (31), and the lowest point of the cylinder type brush wheel (75) is lower than ) The cutting edge (334) height.
4. The apparatus for cleaning and recovering residues on the table top of a flow type prefabricated part mold table as claimed in claim 1, wherein: residue retrieves subassembly (8) and includes four recovery elongated slots (81), it is unanimous with prefabricated component mould platform (9) four sides length to retrieve elongated slot (81) upper end, it has a plurality of fixed picture peg (82) to retrieve elongated slot (81) lower extreme vertical welding, prefabricated component mould platform (9) are welded on the lateral wall all around and are installed a plurality of recovery groove installation otic placodes (91), be equipped with slot (92) on recovery groove installation otic placode (91), fixed picture peg (82) are in the mounted position phase-match of recovery groove installation otic placode (91) on prefabricated component mould platform (9) lateral wall all around in the welded position of retrieving elongated slot (81) below and recovery groove installation otic placode (91), it installs around prefabricated component mould platform (9) to retrieve elongated slot (81) through fixed picture peg (82) grafting.
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| CN201911007334.0A CN110721940B (en) | 2019-10-22 | 2019-10-22 | Table-board residue cleaning and recycling device for movable prefabricated part mold table |
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| CN201911007334.0A CN110721940B (en) | 2019-10-22 | 2019-10-22 | Table-board residue cleaning and recycling device for movable prefabricated part mold table |
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| CN110721940B true CN110721940B (en) | 2021-03-26 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112620177B (en) * | 2020-12-08 | 2023-09-12 | 苏州良浦住宅工业有限公司 | Assembly type building wallboard type component industrial workshop |
| CN114012869B (en) * | 2021-11-30 | 2023-06-16 | 一鸣建设集团有限公司 | Building wallboard production facility |
| CN114308791B (en) * | 2021-12-27 | 2022-12-02 | 安徽宝业建工集团有限公司 | Die table cleaning device |
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