CN210306662U - Automatic assembly system for cable reel - Google Patents
Automatic assembly system for cable reel Download PDFInfo
- Publication number
- CN210306662U CN210306662U CN201921056836.8U CN201921056836U CN210306662U CN 210306662 U CN210306662 U CN 210306662U CN 201921056836 U CN201921056836 U CN 201921056836U CN 210306662 U CN210306662 U CN 210306662U
- Authority
- CN
- China
- Prior art keywords
- core plate
- disc
- station
- automatic assembly
- core
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Automatic Assembly (AREA)
Abstract
The utility model relates to an automatic assembly system of cable drum utensil, it includes frame and control system, be provided with core material loading station (1), disc material loading station (2) and core shaping station (5) in the frame, core material loading station (1) includes core conveyer belt (12) and sets up the core that draws robot (13) in core conveyer belt (12) one side; the disc feeding station (2) comprises a disc moving device, a disc feeding frame (22) and a disc turning positioning claw (23) arranged on the disc moving device; the two sides of the core plate forming station (5) are respectively connected with the core plate conveyor belt (12) and the disk moving device; the core plate forming device is characterized in that a screw rod feeding station (4) is arranged at the lower end of the core plate forming station (5), and a wire coil fastening station (3) is arranged at the lower end of the screw rod feeding station (4). The utility model discloses beneficial effect does: the labor is saved, the assembly speed is high, the efficiency is high, and the aim of reducing the number of workers and improving the efficiency is fulfilled for a client.
Description
Technical Field
The utility model relates to a cable equipment accessory field especially relates to a cable drum utensil automatic assembly system.
Background
The cable drum is a special drum for cables such as electric wires, the cable drum is divided into a large-sized drum and a small-sized drum at present, the diameter of the large-sized drum exceeds 1 meter, and some drums even reach more than 5 meters, and the large-sized drum is typically used for wooden large-sized transportation and logistics. The small-sized cable drum has the diameter of only 30cm-100cm, and is typically represented by a cable drum made of ABS flame-retardant materials and high-temperature-resistant materials.
Most of the cable drums are formed by welding and assembling steel structures according to the requirements of use scenes, and some cable drums are also of steel-wood structures; at present, most of cable drums on the market are manually assembled, namely, the discs are assembled on the core barrel by a plurality of workers, so that the manual assembly is low in efficiency, and time and labor are wasted.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's shortcoming, provide a cable dish utensil automatic assembly system that labour saving and time saving, work efficiency are high.
The purpose of the utility model is realized through the following technical scheme: an automatic assembly system of a cable drum comprises a core plate feeding station, a core plate conveying station, a disc feeding station, a disc positioning station, a core plate forming station, a screw rod feeding station, a drum involution and fastening station and a control system;
the core plate feeding station main structure is a core plate extraction robot, a core plate claw is arranged on the core plate extraction robot, the core plate claw adopts air cylinder clamping power, and meanwhile, the core plate claw is electrically connected with a core plate identification system;
the core plate conveying station main structure is a core plate conveying belt, a plurality of rollers which are uniformly arranged are arranged on the core plate conveying belt, and a forklift groove is formed in the plane where the rollers are located; and a core plate positioning sensor is also arranged on the core plate conveying belt to monitor the conveying position of the core plate.
The disc feeding station comprises the following functional components: the device comprises a disk moving device and a disk feeding frame; the disc moving device is of a track structure, a disc turning and positioning claw is connected to the track in a sliding mode, and a vacuum chuck is fixedly arranged at the front end of the disc turning and positioning claw to suck discs; and a plurality of disc feeding frames are arranged on two sides of the track of the disc moving device, a plurality of discs are uniformly stacked on the disc feeding frames, and the disc feeding frames are arranged in the extension radius range of the disc turning positioning claw.
The core plate forming station and the disc positioning station comprise core plate positioning sensors, and the core plate positioning sensors are arranged in the core plate forming device.
The screw rod material loading station includes screw rod material loading machine and sets up the longmen manipulator on the screw rod material loading machine.
The wire coil involution and fastening station comprises the following functional components: the device comprises a flat gasket screening machine, a nut height adjusting device, an automatic nut screwing device, a flat gasket assembling mechanism and a three-jaw chuck; the nut screening machine and the flat pad screening machine are both fixed on the machine base, and vibrating feeding discs are arranged on the nut screening machine and the flat pad screening machine to screen and convey the nut flat pads; and a disk identification visual system is also arranged on the disk turning positioning claw.
The control system is installed on the rack and comprises an industrial personal computer and a PC (personal computer) controller electrically connected with the industrial personal computer, the industrial personal computer is further connected with a display, and the control system is respectively and electrically connected with the core plate identification system, the disc identification visual system, the core plate positioning sensor and the station parts.
The utility model discloses beneficial effect does: the automatic assembly system saves labor, is high in assembly speed and efficiency, and helps a client to achieve the purposes of reducing personnel and improving efficiency.
Drawings
Fig. 1 is a top view of the present invention;
FIG. 2 is a schematic view of the overall structure of the present invention;
FIG. 3 is a schematic structural view of the core conveyor belt of the present invention;
FIG. 4 is a schematic structural view of a wire coil fastening station of the present invention;
in the figure: 1-core plate feeding station, 2-disc feeding station, 3-wire coil fastening station, 4-screw rod feeding station, 5-core plate forming station, 11-core plate, 12-core plate conveyor belt, 13-core plate extracting robot, 21-disc, 22-disc feeding frame, 23-disc overturning and positioning claw hand, 31-flat pad screening machine, 32-nut screening machine, 41-screw rod feeding machine, 42-gantry manipulator, 51-core plate former, 52-forming manipulator, 121-forklift groove and 122-roller.
Detailed Description
The invention will be further described with reference to the accompanying drawings, but the scope of the invention is not limited to the following description.
As shown in fig. 1-4, an automatic assembly system for a cable drum comprises a frame and a control system, wherein a core plate feeding station (1), a disc feeding station (2) and a core plate forming station (5) are arranged on the frame, and the core plate feeding station (1) comprises a core plate conveyor belt (12) and a core plate extraction robot (13) arranged on one side of the core plate conveyor belt (12); the disc feeding station (2) comprises a disc moving device, a disc feeding frame (22) and a disc turning positioning claw (23) arranged on the disc moving device; the two sides of the core plate forming station (5) are respectively connected with the core plate conveyor belt (12) and the disk moving device; the core plate forming device is characterized in that a screw rod feeding station (4) is arranged at the lower end of the core plate forming station (5), and a wire coil fastening station (3) is arranged at the lower end of the screw rod feeding station (4).
The core plate extracting robot (13) is provided with a core plate identification system and a core plate claw, and the core plate claw is connected with a transmission cylinder; and the core plate claw is also provided with a core plate identification system, and the core plate identification system is electrically connected with the control system.
The core plate conveying belt (12) is provided with a plurality of rollers (122) which are uniformly arranged, and two groups of forklift grooves (121) are arranged between the rollers (122).
The wire coil fastening station (3), the screw rod feeding station (4) and the core plate forming station (5) are fixedly arranged on the frame; the wire coil fastening station (3) comprises a workbench, a vibration disc arranged on the workbench and a flexible assembling device positioned below the vibration disc, wherein the vibration disc is auxiliary feeding equipment of an automatic assembling or automatic processing machine and can arrange various products in order, and all parts of the products are assembled into a complete product by matching with the automatic assembling equipment or the automatic processing machine to complete processing of the workpieces.
The control system is installed on the rack, the control system comprises an industrial personal computer and a PC (personal computer) controller electrically connected with the industrial personal computer, the other end of the PC controller is electrically connected with the core plate identification system, the disk identification visual system, the core plate positioning sensor and the station parts, and the industrial personal computer is further connected with a display.
The flexible assembling device comprises a pulse electromagnet and a servo motor, the pulse electromagnet can enable the hopper to vibrate in the vertical direction, the inclined spring piece drives the hopper to do torsional oscillation around the vertical axis of the hopper, and parts in the hopper ascend along the spiral track due to the vibration. During the ascending process, parts can automatically enter an assembling or processing position in a uniform state according to the assembling or processing requirements through screening or posture change of a series of tracks, and the working purpose is to automatically, orderly, directionally and neatly arrange nuts and flat pads in order and accurately convey the nuts and the flat pads to the next procedure through vibration; the flexible assembling device is also provided with a photoelectric switch, the photoelectric switch is positioned after being detected in place, flexible assembling is realized, and positioning and fastening are mainly realized at any position of the screw rod.
A disc identification visual system is arranged on the disc turning positioning claw (23); the disk moving device is any one of a conveyor belt or a rail trolley; and a core plate positioning sensor is also arranged on the core plate conveying belt (12).
The disc (21) is of a disc-shaped structure with a through hole in the center, an arc-shaped groove is formed in one surface of the disc, and the width of the groove is closely matched with the thickness of the core plate.
The working process of the utility model is as follows: the core plate picking robot (13) is provided with a core plate identification system and core plate claws, the core plate claws grab the core plate, the core plate identification system detects the front side and the back side of the core plate and moves the core plate claws to turn over and align the core plate with wrong front and back placement, the core plate feeding station (1) conveys the core plate (11) to the core plate forming station (5), the core plate (11) is formed by processing the core plate forming station (5), meanwhile, the disc feeding station (2) conveys the disc (21) to the disc fastening station (3), the screw feeding station (4) is matched with the disc fastening station (3) to respectively fasten and form the core plate (11) and the disc (21), the core plate is formed by processing the core plate forming station (5) to form a cylindrical core cylinder in the process, and the core cylinder is clamped in a groove on the disc (21) to complete automatic assembly of the disc.
Claims (10)
1. The utility model provides a cable drum utensil automatic assembly system, it includes frame and control system, its characterized in that: the core plate feeding device comprises a rack, wherein a core plate feeding station (1), a disc feeding station (2) and a core plate forming station (5) are arranged on the rack, and the core plate feeding station (1) comprises a core plate conveying belt (12) and a core plate extracting robot (13) arranged on one side of the core plate conveying belt (12); the disc feeding station (2) comprises a disc moving device, a disc feeding frame (22) and a disc turning positioning claw (23) arranged on the disc moving device; the two sides of the core plate forming station (5) are respectively connected with the core plate conveyor belt (12) and the disk moving device; a screw rod feeding station (4) is arranged at the lower end of the core plate forming station (5), and a wire coil fastening station (3) is arranged at the lower end of the screw rod feeding station (4); the control system is installed on the rack and comprises an industrial personal computer and a PC (personal computer) controller connected with the industrial personal computer.
2. The automatic assembly system of a cable reel of claim 1, wherein: the core plate extracting robot (13) comprises a core plate identification system and a core plate claw, and the core plate claw is connected with a transmission cylinder; the core plate identification system is arranged on the core plate claw and is electrically connected with the industrial personal computer.
3. The automatic assembly system of a cable reel of claim 1, wherein: the core plate conveying belt (12) is provided with a plurality of rollers (122) which are uniformly arranged, and two groups of forklift grooves (121) are arranged between the rollers (122).
4. The automatic assembly system of a cable reel of claim 1, wherein: and the wire coil fastening station (3), the screw rod feeding station (4) and the core plate forming station (5) are all fixedly arranged on the frame.
5. The automatic assembly system of a cable reel of claim 1, wherein: and a disc identification visual system is arranged on the disc turning and positioning claw (23), and the disc identification visual system is electrically connected with the industrial personal computer.
6. The automatic assembly system of a cable reel of claim 1, wherein: the disk moving device is any one of a conveyor belt or a rail trolley.
7. The automatic assembly system of a cable reel of claim 1, wherein: and a core plate positioning sensor is further arranged on the core plate conveying belt (12), and the core plate positioning sensor is electrically connected with the industrial personal computer.
8. The automatic assembly system of a cable reel of claim 1, wherein: and the wire coil fastening station (3) comprises a workbench, a vibration disc arranged on the workbench and a flexible assembling device positioned below the vibration disc.
9. The automatic cable reel assembling system of claim 8, wherein: and a photoelectric switch is also arranged in the flexible assembly device.
10. The automatic assembly system of a cable reel of claim 1, wherein: the control system is also provided with a display, and the display is electrically connected with the industrial personal computer.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920813695 | 2019-05-31 | ||
| CN2019208136953 | 2019-05-31 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210306662U true CN210306662U (en) | 2020-04-14 |
Family
ID=70149235
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921056836.8U Active CN210306662U (en) | 2019-05-31 | 2019-07-08 | Automatic assembly system for cable reel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210306662U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110238650A (en) * | 2019-05-31 | 2019-09-17 | 成都九系机器人科技有限公司 | A kind of cable drum automatic setup system |
-
2019
- 2019-07-08 CN CN201921056836.8U patent/CN210306662U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110238650A (en) * | 2019-05-31 | 2019-09-17 | 成都九系机器人科技有限公司 | A kind of cable drum automatic setup system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103801935A (en) | Automatic assembly device of connectors | |
| CN106964962A (en) | Auxiliary material press fit device | |
| CN103737314A (en) | Automatic assembly machine for handle and lock sleeve | |
| CN105129418B (en) | A kind of feeding double-purpose clamping jaw | |
| CN107243566B (en) | Feeding and discharging system for plates of multiple specifications and numerical control punch | |
| CN210171833U (en) | Full-automatic LCD screen dispensing equipment | |
| CN109514238B (en) | Automatic dynamic bearing equipment for small motor shell | |
| CN210306662U (en) | Automatic assembly system for cable reel | |
| CN203817752U (en) | Automatic assembling device of connector | |
| CN111697408A (en) | Photovoltaic split type junction box production device | |
| CN110813783A (en) | Appearance intelligent detection system based on manipulator | |
| CN218840684U (en) | Automatic feeding device for vacuum cup shell | |
| CN209321990U (en) | A kind of General-purpose charging equipment of battery core | |
| CN210997401U (en) | Manipulator transport and semi-automatic lock screw device | |
| CN111264981A (en) | Strip-shaped fastening tape compound head end separation equipment and operation method thereof | |
| CN110238650A (en) | A kind of cable drum automatic setup system | |
| CN217394069U (en) | Material loading device and full-automatic laser processing equipment | |
| CN211029163U (en) | Truss robot | |
| CN206218801U (en) | A kind of duplexing displacement material automation equipment | |
| CN109108761B (en) | Circular tube feeding and guiding method for precision part welding center | |
| CN211614843U (en) | Screw tightening mechanism of intelligent robot | |
| CN210677677U (en) | Automatic clamping device for precise parts | |
| CN110000295B (en) | Material distributing and positioning mechanism of large household appliance box full-automatic robot riveting production line | |
| CN113579726A (en) | Automatic feeding and assembling device for printer components | |
| CN216054327U (en) | Core frame assembling machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |