CN210305535U - Full-automatic braid pin shearing device based on special-shaped component inserter - Google Patents
Full-automatic braid pin shearing device based on special-shaped component inserter Download PDFInfo
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- CN210305535U CN210305535U CN201921191662.6U CN201921191662U CN210305535U CN 210305535 U CN210305535 U CN 210305535U CN 201921191662 U CN201921191662 U CN 201921191662U CN 210305535 U CN210305535 U CN 210305535U
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- tape
- cutting
- pin
- knife
- foot
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Abstract
The utility model discloses a foot device is cut to full-automatic braid based on dysmorphism plug-in components machine belongs to automation equipment processing field, make the braid along advancing the area silo and going out the area silo through the tape transport mechanism and remove, utilize the pin cutter mechanism to accomplish the automatic pin cutter of components and parts on the braid in the conveying, reach the mesh of retrieving the waste material braid cutting through cutting waste material area mechanism at last, this mechanism not only simple structure is convenient for maintain, and convenient to carry designs exquisitely moreover, and the precision is high, can improve work efficiency greatly.
Description
Technical Field
The utility model relates to an automation equipment processing field especially relates to a foot device is cut to full-automatic braid based on dysmorphism plug-in components machine.
Background
In the industrial production process of the current power supply products, electronic components are manually inserted into a circuit board. Electronic components are parts whose feet have been cut in assembly plants. With the advance of factory automation, a fully automatic on-line pin shearing machine designed for the electronic components of the braid is required to be designed. The existing equipment not only has large volume and occupied area, but also has high cost and low integration degree. Therefore, a new improvement for integrating the operations of feeding, cutting, discharging and collecting is urgently needed, and the equipment is light and has high precision.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome above-mentioned prior art's problem, a foot device is cut to full-automatic braid based on dysmorphism plug-in components machine is provided, make the braid along advancing the area silo and going out the area silo through the tape transport mechanism and remove, utilize the foot mechanism of cutting to accomplish the automatic foot of cutting of components and parts on the braid in the conveying, reach the mesh of retrieving the waste material braid cutting through cutting waste material area mechanism at last, this mechanism not only simple structure is convenient for maintain, and convenient to carry, and the design is exquisite moreover, and the precision is high, can improve work efficiency greatly.
The above purpose is realized by the following technical scheme:
the utility model provides a foot device is cut to full-automatic braid based on dysmorphism plug-in components machine, includes: the tape moving mechanism is arranged between a group of mutually symmetrical tape feeding troughs and tape discharging troughs to form an n-shaped track and is used for conveying the braids to the tape discharging troughs along the tape feeding troughs, and the tape feeding troughs are connected with the braids box through feeding troughs; a foot cutting mechanism arranged above the tape transport mechanism and used for positioning and cutting feet of the electronic components carried on the tapes running to the tape transport mechanism; the waste material belt cutting mechanism is arranged at the tail end of the belt discharging trough and is used for cutting a braid containing broken pins of electronic elements and entering a waste material box arranged below the waste material belt cutting mechanism along a waste material baffle; the tape deck, the tape feeding trough and the tape discharging trough are all fixed on the upper bottom plate.
Furthermore, the tape transport mechanism comprises a tape transport pinwheel, a connecting plate, a ratchet wheel and a pinwheel shaft fixing seat which are sequentially connected with each other and fixedly penetrate through a pinwheel shaft, the pinwheel shaft fixing seat is fixed with the upper base plate, the tape transport mechanism further comprises a pawl matched with the ratchet wheel, the pawl is connected with a pawl push rod through a pawl supporting seat, and the pawl push rod is driven by a tape transport cylinder to drive the pawl to push the ratchet wheel to move in a stepping mode.
Further, follow the walking pinwheel outside is provided with a set of belt pressing roller mechanism, belt pressing roller mechanism include with the pinch roller that matches in the walking pinwheel outside, the top swing joint of pinch roller and pinch roller connecting rod, the bottom and the connecting rod seat of pinch roller connecting rod are articulated, still include respectively with pinch roller connecting rod with the connecting rod seat angulation connected's connecting rod spring.
Furthermore, the pin cutting mechanism comprises a material belt baffle plate which is arranged at the front end of the belt feeding mechanism and is fixed with the upper base plate, and an element pin pressing knife which is positioned above the belt feeding mechanism and is matched with the material belt baffle plate, wherein the element pin pressing knife is limited by a group of pressing knife guide plates, the tail end of the element pin pressing knife is connected with the front end of the pin cutting movable knife fixing plate through a group of connecting shafts, and a pressing knife spring is sleeved on the connecting shafts; the tail end of the movable pin cutter fixing plate is connected with the pin cutter cylinder through a pin cutter connecting plate; a foot cutting movable knife is arranged below the element foot pressing knife, and the tail end of the foot cutting movable knife is connected with the foot cutting movable knife fixing plate; the pressing knife guide plate is connected with the top of the inverted L-shaped supporting seat to form a track for the pressing knife of the element foot and the movable cutting foot to slide under the driving of the cutting foot cylinder; the foot cutting cylinder is connected with the inverted L-shaped supporting seat through a cylinder fixing plate.
Further, cut waste material tape mechanism include one with the fixed oblique fixed plate of cutting the area stationary knife that has of upper plate, install on the fixed plate of cutting the area stationary knife and cut the area stationary knife, the correspondence still include with cut the area stationary knife assorted and cut the area sword, cut the area sword and cut the area cylinder and be connected, cut the area cylinder through cut the area cylinder fixed plate with the upper plate is fixed.
Furthermore, an air blowing nozzle is arranged above the cutting belt fixed cutter fixing plate and connected with the electromagnetic valve.
Further, a groove allowing the braid to pass through is formed in the inner side of the braid cutting and fixing knife.
Furthermore, an upper cover plate is connected between the tops of the belt feeding trough and the belt discharging trough, and a handle is further arranged on the upper cover plate.
And a control cabin which can be connected with an air inlet joint and an electric connector is arranged between the fixed bottom plate and the upper bottom plate.
Further, an emergency stop button is arranged along the outer side of the control cabin and used for controlling equipment to stop emergently when an abnormal condition occurs.
Furthermore, the ribbon box is connected with the fixed bottom plate through a ribbon box rack, and the waste material box is movably connected with the bottom of the fixed bottom plate.
Advantageous effects
Utilize the technical scheme of the utility model preparation a foot device is cut to full-automatic braid based on dysmorphism plug-in components machine makes the braid along advancing the area silo and going out the area silo to remove through tape transport mechanism, utilizes foot cutting mechanism to accomplish the automatic foot of cutting of components and parts on the braid in the conveying, reaches the purpose of retrieving the waste material braid cutting through cutting waste material area mechanism at last, this mechanism not only simple structure is convenient for maintain, convenient to carry, and the design is exquisite moreover, and the precision is high, can improve work efficiency greatly.
Drawings
Fig. 1 is a side view of the full-automatic braiding pin shearing device based on the special-shaped inserter of the present invention;
fig. 2 is a perspective view of the fully automatic braid pin shearing device based on the special-shaped inserter of the present invention;
fig. 3 is a top view of the fully automatic braid pin shearing device based on the special-shaped inserter of the present invention;
fig. 4 is a first view angle schematic diagram of the structure of the tape running mechanism and the pin cutting mechanism of the full-automatic tape knitting pin cutting device based on the special-shaped inserter of the utility model;
fig. 5 is a second view angle schematic diagram of the structure of the tape running mechanism and the pin cutting mechanism of the full-automatic tape knitting pin cutting device based on the special-shaped inserter of the utility model;
fig. 6 is a schematic structural view of a pin cutting mechanism of the full-automatic braid pin cutting device based on the special-shaped inserter of the present invention;
fig. 7 is a schematic structural view of a waste material cutting mechanism of the full-automatic braiding and pin shearing device based on the special-shaped inserter of the present invention;
fig. 8 is the utility model relates to a full-automatic braid cuts waste material baffle mounted position schematic diagram of foot device based on dysmorphism plug-in components machine.
Detailed Description
It should be noted that the description and sequence of descriptions of specific structures in this section are merely illustrative of specific embodiments and should not be construed as limiting the scope of the invention in any way. Furthermore, the embodiments in this section and the features in the embodiments may be combined with each other without conflict.
The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
In the following embodiments, the tape transport cylinder 1-8, the foot cutting cylinder 4-8, the tape cutting cylinder 5-4 and the air blowing nozzle 5-6 are connected through air pipes and arranged in the control cabin 15, and are connected with an external air pressure system through an air inlet joint 14, and the related electric control components are connected with the external electric control system through an electric connector (not marked in the figures) in the control cabin 15.
As shown in fig. 1 and 2, a fully automatic braid pin shearing device based on a special-shaped inserter comprises: the device comprises a tape transport mechanism 1, wherein the tape transport mechanism 1 is arranged between a group of mutually symmetrical tape feeding troughs 2 and tape discharging troughs 3 to form an n-shaped track and is used for conveying a braid 8 to the tape discharging troughs 3 along the tape feeding troughs 2, and the tape feeding troughs 2 are connected with a braid box 9 through sliding trapezoid feeding troughs 13; a foot cutting mechanism 4, provided above the tape transport mechanism 1, for positioning and cutting the electronic components carried on the tape 8 that has traveled to the tape transport mechanism 1; the waste material belt cutting mechanism 5 is arranged at the tail end of the belt discharging trough 3, and is used for cutting a braid containing broken pins of electronic elements and entering a waste material box 10 arranged below the waste material belt cutting mechanism 5 along a waste material baffle 5-8; the tape deck 1, the tape feeding chute 2 and the tape discharging chute 3 are all fixed on the upper bottom plate 12. The working process is as follows: the electric control system can drive the tape moving cylinder 1-8 to extend out, the ratchet wheel 1-3 is pushed to advance to a pawl segmentation position through the pawl 1-5, the ratchet wheel 1-3 is connected with the tape moving pinwheel 1-1 through the connecting plate 1-2, the tape moving pinwheel 1-1 rotates, if the tape moving pinwheel 1-1 rotates one ratchet wheel segmentation position, the photoelectric switch 4-4 is not blocked, the tape position does not have electronic components, the electric control system can drive the tape moving cylinder 1-8 to extend out once continuously, the tape moving pinwheel 1-1 is pushed to rotate another pawl segmentation position, and the photoelectric switch 4-4 detects that a component exists.
Specifically, as shown in fig. 4 and 5, the running mechanism 1 includes a running pinwheel 1-1, a connecting plate 1-2, a ratchet 1-3, a pinwheel shaft fixing seat 1-4, and a pawl 1-5 matched with the ratchet 1-3, wherein the running pinwheel shaft fixing seat 1-4, the connecting plate, the ratchet 1-2, the ratchet 1-3 and the pinwheel shaft fixing seat are sequentially connected and fixedly penetrated through a pinwheel shaft (not labeled in the figures), the pinwheel shaft fixing seat 1-4 is fixed with the upper bottom plate 12, the pawl 1-5 is connected with a pawl push rod 1-6 through a pawl supporting seat 1-7, and the pawl push rod 1-6 is driven by a running cylinder 1-8 to drive the pawl 1-5 to push the ratchet 1-3 to move. In order to make the work of the ratchet mechanism more stable and efficient, springs 1-9 are connected between the pawls 1-5 and the inverted L-shaped supporting seats 4-10.
As further optimization of the belt moving mechanism 1, a group of belt pressing roller mechanisms 6 are arranged along the outer side of the belt moving pin wheel 1-1, each belt pressing roller mechanism 6 comprises a pressing wheel 6-1 matched with the outer side of the belt moving pin wheel 1-1, the pressing wheel 6-1 is movably connected with the top end of a pressing wheel connecting rod 6-2, the bottom end of the pressing wheel connecting rod 6-2 is hinged with a connecting rod seat 6-3, and the belt moving mechanism further comprises a connecting rod spring 6-4 respectively connected with the pressing wheel connecting rod 6-2 and the connecting rod seat 6-3 in an angle mode. The connecting rod spring 6-4 can enable the pressing wheel 6-1 to tightly press the braid 8, and the connecting rod spring has certain elasticity and cannot damage components on the braid 8.
As shown in fig. 4-6, the foot cutting mechanism 4 includes a material belt baffle 4-1 arranged at the front end of the belt feeding mechanism 1 and fixed to the upper base plate 12, and an element foot presser 4-2 located above the belt feeding mechanism 1 and matched with the material belt baffle 4-1, the element foot presser 4-2 is limited by a set of presser guide plates 4-3, the tail end of the element foot presser is connected to the front end of the foot cutting movable knife fixing plate 4-5 by a set of connecting shaft (not labeled in the figure), and the connecting shaft is sleeved with a presser spring 4-6; the tail end of the movable pin cutter fixing plate 4-5 is connected with a pin cutter cylinder 4-8 through a pin cutter connecting plate 4-7; a foot cutting movable knife 4-9 is arranged below the element foot pressing knife 4-2, and the tail end of the foot cutting movable knife 4-9 is connected with the foot cutting movable knife fixing plate 4-5; the pressing knife guide plate 4-3 is connected with the top of the inverted L-shaped support seat 4-10 to form a track for the element foot pressing knife 4-2 and the foot cutting movable knife 4-9 to slide under the driving of the foot cutting cylinder 4-8; the pin cutting cylinder 4-8 is connected with the inverted L-shaped supporting seat 4-10 through a cylinder fixing plate 4-11. The mechanism is also provided with a photoelectric switch 4-4, when an electronic element on the material belt moves to the position of a pin cutting on the pin cutting mechanism, the photoelectric switch 4-4 can sense that the element is in place, and at the moment, the electric control system receives the signal and drives the pin cutting cylinder 4-8 to start moving. The foot cutting cylinder 4-8 can push the element foot pressing knife 4-2 and the foot cutting movable knife 4-9 to move forwards simultaneously, firstly, the element foot pressing knife 4-2 is closed with the foot cutting fixed knife 4-9 to clamp an element foot, a pressing knife spring 4-6 behind the element foot pressing knife 4-2 starts to be compressed at the moment, the element foot pressing knife 4-2 is not moved, and then the foot cutting movable knife 4-9 continues to move forwards to cut off the element foot.
As shown in fig. 7, the waste material belt cutting mechanism 5 includes a belt cutting stationary knife fixing plate 5-1 fixed to the upper base plate 12 and having a slope (for facilitating sliding of a cut waste material belt into a waste material box), a belt cutting stationary knife 5-2 is mounted on the belt cutting stationary knife fixing plate 5-1, and a belt cutting stationary knife 5-3 matched with the belt cutting stationary knife 5-2 is correspondingly included, the belt cutting stationary knife 5-3 is connected to a belt cutting cylinder 5-4, and the belt cutting cylinder 5-4 is fixed to the upper base plate 12 through the belt cutting cylinder fixing plate 5-1. In order to better slide the cut waste material belt into the waste material box 10, an air blowing nozzle 5-6 is further arranged above the belt cutting fixed cutter fixing plate 5-1, the air blowing nozzle 5-6 is connected with an electromagnetic valve 5-7, and the electromagnetic valve 5-7 can more effectively control the air blowing effect. As a further optimization of the waste tape cutting mechanism 5, the inner side of the tape cutting stationary knife 5-2 is provided with a groove (not marked in the figure) for the braid to pass through. When the components are taken away, the photoelectric switch 4-4 detects that the components are taken away, the electronic control system drives the tape cutting cylinder to cut off the waste tape, and then the electromagnetic valve 5-7 for controlling the air blowing nozzle 5-6 to blow air controls the air blowing to start, so that the cut waste tape is blown into the waste material box 10.
As shown in fig. 1 and 2, in this embodiment, an upper cover plate 11 is connected between the tops of the tape feeding slot 2 and the tape discharging slot 3, and a handle 17 is further disposed on the upper cover plate 11, so that the belt feeder is convenient for a user to carry. The emergency stop device is characterized by further comprising a fixed bottom plate 7, a control cabin 15 capable of being connected with an air inlet joint 14 and an electric connector is arranged between the fixed bottom plate 7 and the upper bottom plate 12, an emergency stop button 16 is arranged along the outer side of the control cabin 15, and the emergency stop button 16 is used for controlling the electric connector and controlling the emergency stop of equipment in case of abnormal conditions.
In this embodiment, the ribbon cassette 9 is connected to the fixed base plate through the ribbon cassette rack 9-1, the ribbon cassette and the fixed base plate are separated from each other, so that the ribbon cassette can be fed while working, and the waste material box 10 is movably connected to the bottom of the fixed base plate 9, so that the waste material belt can be removed without stopping the work.
The above description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any conceivable changes or substitutions by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. The utility model provides a foot device is cut to full-automatic braid based on dysmorphism plug-in components machine which characterized in that includes:
the tape moving mechanism is arranged between a group of mutually symmetrical tape feeding troughs and tape discharging troughs to form an n-shaped track and is used for conveying the braids to the tape discharging troughs along the tape feeding troughs, and the tape feeding troughs are connected with the braids box through feeding troughs;
a foot cutting mechanism arranged above the tape transport mechanism and used for positioning and cutting feet of the electronic components carried on the tapes running to the tape transport mechanism;
the waste material belt cutting mechanism is arranged at the tail end of the belt discharging trough and is used for cutting a braid containing broken pins of electronic elements and entering a waste material box arranged below the waste material belt cutting mechanism along a waste material baffle;
the tape deck, the tape feeding trough and the tape discharging trough are all fixed on the upper bottom plate.
2. The full-automatic braiding pin shearing device based on the special-shaped component inserter according to claim 1, wherein the tape moving mechanism comprises a tape moving pin wheel, a connecting plate, a ratchet wheel and a pin wheel shaft fixing seat which are sequentially connected with each other and fixedly penetrated through a pin wheel shaft, the pin wheel shaft fixing seat is fixed with the upper base plate, the full-automatic braiding pin shearing device further comprises a pawl matched with the ratchet wheel, the pawl is connected with a pawl push rod through a pawl supporting seat, and the pawl push rod is driven by a tape moving cylinder to drive the pawl to push the ratchet wheel to move in a stepping mode.
3. The full-automatic braiding pin shearing device based on the special-shaped component inserter according to claim 2, wherein a group of belt pressing roller mechanisms are arranged along the outer sides of the belt moving pin wheels, each belt pressing roller mechanism comprises a pressing wheel matched with the outer side of the belt moving pin wheel, each pressing wheel is movably connected with the top end of a pressing wheel connecting rod, the bottom end of each pressing wheel connecting rod is hinged with a connecting rod seat, and each belt pressing pin shearing device further comprises a connecting rod spring which is respectively connected with the pressing wheel connecting rod and the connecting rod seat in an angled mode.
4. The full-automatic braiding pin shearing device based on the special-shaped component inserter according to claim 1, wherein the pin shearing mechanism comprises a material belt baffle plate which is arranged at the front end of the belt feeding mechanism and fixed with the upper base plate, and an element pin press knife which is arranged above the belt feeding mechanism and matched with the material belt baffle plate, the element pin press knife is limited by a group of press knife guide plates, the tail end of the element pin press knife is connected with the front end of a pin cutting movable knife fixing plate through a group of connecting shafts, and a press knife spring is sleeved on each connecting shaft; the tail end of the movable pin cutter fixing plate is connected with the pin cutter cylinder through a pin cutter connecting plate; a foot cutting movable knife is arranged below the element foot pressing knife, and the tail end of the foot cutting movable knife is connected with the foot cutting movable knife fixing plate; the pressing knife guide plate is connected with the top of the inverted L-shaped supporting seat to form a track for the pressing knife of the element foot and the movable cutting foot to slide under the driving of the cutting foot cylinder; the foot cutting cylinder is connected with the inverted L-shaped supporting seat through a cylinder fixing plate.
5. The full-automatic taping and pin shearing device based on the special-shaped component inserter according to claim 1, wherein the waste tape cutting mechanism comprises a tape cutting stationary knife fixing plate which is fixed to the upper base plate and provided with a slope, a tape cutting stationary knife is mounted on the tape cutting stationary knife fixing plate, a tape cutting driving knife which is matched with the tape cutting stationary knife is correspondingly arranged on the tape cutting stationary knife fixing plate, the tape cutting driving knife is connected with a tape cutting cylinder, and the tape cutting cylinder is fixed to the upper base plate through the tape cutting cylinder fixing plate.
6. The full-automatic taping and foot shearing device based on the special-shaped component inserter according to claim 5, wherein an air blowing nozzle is further arranged above the tape cutting fixed cutter fixing plate and connected with an electromagnetic valve.
7. The fully automatic braid pin shearing device based on the special-shaped inserter according to the claim 5, characterized in that the inner side of the braid cutting fixed cutter is provided with a groove for the braid to pass through.
8. The full-automatic taping and pin-shearing device based on the special-shaped component inserter according to claim 1, characterized in that an upper cover plate is connected between the tops of the tape feeding trough and the tape discharging trough, and a handle is further arranged on the upper cover plate.
9. The full-automatic braiding pin shearing device based on the special-shaped inserter according to the claim 1, characterized by further comprising a fixed bottom plate, wherein a control cabin capable of connecting an air inlet joint and an electric connector is arranged between the fixed bottom plate and the upper bottom plate.
10. The fully-automatic braiding and pin-shearing device based on the special-shaped inserter according to the claim 9 is characterized in that an emergency stop button is arranged along the outer side of the control cabin and used for controlling equipment to stop emergently when an abnormal condition occurs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921191662.6U CN210305535U (en) | 2019-07-26 | 2019-07-26 | Full-automatic braid pin shearing device based on special-shaped component inserter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921191662.6U CN210305535U (en) | 2019-07-26 | 2019-07-26 | Full-automatic braid pin shearing device based on special-shaped component inserter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210305535U true CN210305535U (en) | 2020-04-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921191662.6U Expired - Fee Related CN210305535U (en) | 2019-07-26 | 2019-07-26 | Full-automatic braid pin shearing device based on special-shaped component inserter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210305535U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112536608A (en) * | 2020-11-24 | 2021-03-23 | 浙江阳光照明电器集团股份有限公司 | Braid capacitor feeding mechanism |
| CN114769468A (en) * | 2022-04-21 | 2022-07-22 | 大连工业大学 | Braid capacitor pin shearing feeding system |
| CN114833277A (en) * | 2022-04-21 | 2022-08-02 | 大连工业大学 | Accurate formula braid electric capacity of rhythm cuts foot feed mechanism |
-
2019
- 2019-07-26 CN CN201921191662.6U patent/CN210305535U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112536608A (en) * | 2020-11-24 | 2021-03-23 | 浙江阳光照明电器集团股份有限公司 | Braid capacitor feeding mechanism |
| CN114769468A (en) * | 2022-04-21 | 2022-07-22 | 大连工业大学 | Braid capacitor pin shearing feeding system |
| CN114833277A (en) * | 2022-04-21 | 2022-08-02 | 大连工业大学 | Accurate formula braid electric capacity of rhythm cuts foot feed mechanism |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200414 Termination date: 20210726 |
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| CF01 | Termination of patent right due to non-payment of annual fee |