CN114769468A - Braid capacitor pin shearing feeding system - Google Patents
Braid capacitor pin shearing feeding system Download PDFInfo
- Publication number
- CN114769468A CN114769468A CN202210419374.1A CN202210419374A CN114769468A CN 114769468 A CN114769468 A CN 114769468A CN 202210419374 A CN202210419374 A CN 202210419374A CN 114769468 A CN114769468 A CN 114769468A
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- Prior art keywords
- braid
- capacitor
- shearing
- clamping
- cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The invention discloses a braid capacitor pin cutting and feeding system, which relates to the technical field of capacitor processing equipment, wherein a row of braid through holes are formed in a braid of a braid capacitor, and the system comprises a feeding mechanism for providing a limiting and transporting braid capacitor channel; the feeding mechanism comprises two parallel limiting plates vertically arranged on the base, a gap for placing the braid capacitor is reserved between the two limiting plates, and the width of the gap is larger than the braid thickness of the braid capacitor and smaller than the capacitor head caliber of the braid capacitor; shearing through holes are formed in the same relative positions of the two limiting plates; the propelling mechanism is used for pulling the braid capacitor to horizontally slide in the feeding mechanism; and the clamping and shearing mechanism is used for embedding the shearing through hole to clamp and cut the pin of the braid capacitor. The invention can automatically complete the procedures of feeding the braid capacitor, clamping the capacitor pins, shearing the capacitor pins and the like at one time, and has high automation degree.
Description
Technical Field
The invention relates to the technical field of capacitor processing equipment, in particular to a braid capacitor pin shearing feeding system.
Background
The finished capacitor can be divided into bulk and braid type according to packaging, and the braid capacitor is formed by adhering pins of the capacitor to a long braid in an orderly arrangement mode, is convenient for sorting and packaging, and is prepared for grabbing of a mechanical arm and automatic plug-in at the later stage. Most current electric capacity feed mechanism when using, what adopt is that the vibration dish vibrates the material loading, has to damage the stitch and snatchs unstability scheduling problem, influences follow-up cartridge quality.
Therefore, a new system is needed to solve this problem and to automate the whole capacitor feeding mechanism.
Disclosure of Invention
The invention aims to solve the technical problem of providing a braid capacitor pin cutting and feeding system to solve the problems in the background art.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a foot feeding system is cut to braid electric capacity, the braid department of braid electric capacity has seted up one row of braid through-holes, and the system includes:
the feeding mechanism is used for providing a limiting conveying braid capacitance channel; the feeding mechanism comprises two parallel limiting plates vertically arranged on the base, a gap for placing the braid capacitor is reserved between the two limiting plates, and the width of the gap is larger than the braid thickness of the braid capacitor and smaller than the capacitor head caliber of the braid capacitor; shearing through holes are formed in the same relative positions of the two limiting plates;
the propelling mechanism is used for pulling the braid capacitor to horizontally slide in the feeding mechanism;
and the clamping and shearing mechanism is used for embedding the shearing through hole to clamp and cut the pin of the braid capacitor.
And the top of the limiting plate is bent outwards to form a heavy capacitor bending plate.
The propelling mechanism comprises a propelling cylinder fixed on the base and a sliding rail fixedly arranged in parallel with the feeding mechanism, and a sliding block is arranged on the sliding rail and driven to move by the propelling cylinder; the sliding block is provided with an inserting cylinder, and the inserting cylinder is connected with a telescopic inserting rod perpendicular to the limiting plate;
the limiting plate is provided with inserting rod through holes at the same height of the braiding through holes, and the horizontal length of the inserting rod through holes is larger than the distance between the adjacent braiding through holes; the inserting rod is used for penetrating through the inserting rod through hole and then being inserted into the braid through hole, and the propulsion cylinder is used for indirectly driving the inserting rod to move so as to pull the braid capacitor to move.
An angle steel is fixed above the sliding block, an inserting cylinder is fixed on the inner side of the angle steel, and the outer side of the angle steel is connected to the telescopic end of the propelling cylinder.
And an angle steel base is arranged between the angle steel and the sliding block.
The propulsion cylinder is fixed to the base through a propulsion cylinder bracket.
The clamping and shearing mechanism comprises an active clamping and shearing mechanism and an auxiliary clamping and shearing mechanism which are respectively arranged at two sides of the feeding mechanism, and the auxiliary clamping and shearing mechanism comprises a thick clamping block connected to the telescopic end of the auxiliary clamping cylinder; the active clamping and shearing mechanism comprises a thin clamping block connected with the telescopic end of the active clamping cylinder and a blade connected with the telescopic end of the active cutting cylinder; when the thick clamping block and the thin clamping block are used for clamping the pins of the braid capacitor from two sides, the end face area of the pins for cutting off the braid capacitor together with the blade is still reserved on the end face of the thick clamping block.
The fixed end of the active clamping cylinder and the fixed end of the active cutting cylinder are fixed on the base through an active cylinder bracket; the fixed end of the auxiliary clamping cylinder is fixed on the base through an auxiliary cylinder support.
W-shaped grooves are formed in the corresponding positions of the opposite end faces of the thick clamping block and the thin clamping block; each W-shaped groove includes two V-shaped grooves.
The feeding mechanism and the clamping and shearing mechanism are fixed on the first fixing platform; the propelling mechanism is fixed on the second fixed platform; the first fixed platform is fixed on the second fixed platform, and a gap is reserved between the first fixed platform and the second fixed platform.
Compared with the prior art, the invention has the advantages that the invention can automatically complete the procedures of braid capacitor feeding, capacitor pin clamping, capacitor pin shearing and the like at one time, and has high automation degree. The invention not only greatly simplifies the structure of the device, reduces the production cost of the device, but also ensures the distance and the length of the pins before the capacitor is plugged in, reduces a lot of unnecessary troubles for the plugging process, greatly improves the processing quality of the plug-in machine and the stability of the plug-in machine, and improves the working efficiency. In addition, the feeding and replacing processes of the braid capacitor are very simple, the braid capacitor only needs to be embedded into the two limiting plates of the feeding mechanism, and the braid capacitor can be moved out of openings at the two ends of the limiting plates, so that the braid capacitor feeding mechanism is very suitable for production of a production line. The working process of the invention also adopts a rhythm working process, namely, the propelling mechanism adopts a very regular and cyclic distance which gradually moves the distance between the single capacitors to complete the propelling process of the capacitors, and the clamping and shearing mechanism also very regularly clamps and cuts the pins of the single capacitors in the process, so that the propelling and shearing processes of the invention can be more accurate compared with the continuous feeding and continuous cutting modes. And because of adopting the form of circulating rhythm propulsion, the invention does not need too long parts such as a slide rail and the like, so that the structure of the device of the invention is more compact.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic diagram of a braid capacitor to which the present invention is applied;
FIG. 3 is a schematic view of the feed mechanism of the present invention
FIG. 4 is a schematic view of the propulsion mechanism of the present invention;
FIG. 5 is a schematic view of a pinch-off shear mechanism of the present invention;
FIG. 6 is a schematic view of the pinch-off mechanism of the present invention as it is pinch-off sheared;
FIG. 7 is a schematic view of a thin clamp block and a thick clamp block of the present invention.
In the figure: 1. the device comprises a workbench, 2, a feeding mechanism, 3, a propelling mechanism, 4, a clamping and shearing mechanism, 5, a braid capacitor, 6, a capacitor slide rail pressing plate, 7, a capacitor slide rail bottom plate, 8, a reed, 9, a propelling cylinder, 10, a propelling cylinder support, 11, an inserting cylinder, 12, angle steel, 13, an angle steel base, 14, a sliding block, 15, a slide rail, 17, an active clamping cylinder, 18, an active cylinder support, 19, a thin clamping block, 20, a blade, 21, a thick clamping block, 22, a first fixing platform, 23, a W-shaped groove, 24, a pin, 25, a braid, 26, a shearing through hole, 27, an inserting rod through hole, 28, a cylinder fixing hole, 29 and a fixing bolt hole.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings.
As shown in fig. 1 to 7, in the invention, a braid capacitor pin cutting and feeding system, a braid 25 of a braid capacitor 5 is provided with a row of braid through holes, and the system comprises:
the feeding mechanism 2 is used for providing a channel for limiting the conveying braid capacitor 5; the feeding mechanism 2 comprises two parallel limiting plates vertically arranged on the base, a gap for placing the braid capacitor 5 is reserved between the two limiting plates, and the width of the gap is larger than the thickness of a braid 25 of the braid capacitor 5 and smaller than the diameter of a capacitor head of the braid capacitor 5; the same relative position of the two limiting plates is provided with a shearing through hole 26;
the propelling mechanism 3 is used for pulling the braid capacitor 5 to horizontally move in the feeding mechanism 2;
and the clamping and shearing mechanism 4 is used for embedding the shearing through hole 26 to clamp and cut the pin 24 of the braid capacitor 5.
And the top of the limiting plate is bent outwards to form a heavy capacitor bending plate.
The propelling mechanism 3 comprises a propelling cylinder 9 fixed on the base and a slide rail 15 fixedly arranged in parallel with the feeding mechanism 2, a slide block 14 is arranged on the slide rail 15, and the slide block 14 is driven to move by the propelling cylinder 9; the sliding block 14 is provided with an inserting cylinder 11, and the inserting cylinder 11 is connected with a telescopic inserting rod vertical to the limiting plate;
the limiting plate is provided with inserting rod through holes 27 at the same height of the braiding through holes, and the horizontal length of each inserting rod through hole 27 is larger than the distance between every two adjacent braiding through holes; the inserted rod is used for being inserted into the braid through hole after penetrating through the inserted rod through hole 27, and the propulsion cylinder 9 is used for indirectly driving the inserted rod to move so as to pull the braid capacitor 5 to move.
An angle steel 12 is fixed above the sliding block 14, an inserting cylinder 11 is fixed on the inner side of the angle steel 12, and the outer side of the angle steel 12 is connected with the telescopic end of the propelling cylinder 9.
An angle steel base 13 is arranged between the angle steel 12 and the sliding block 14.
The propulsion cylinder 9 is fixed to the base by a propulsion cylinder bracket 10.
The clamping and shearing mechanism 4 comprises an active clamping and shearing mechanism and an auxiliary clamping and shearing mechanism which are respectively arranged at two sides of the feeding mechanism 2, and the auxiliary clamping and shearing mechanism comprises a thick clamping block 21 connected with the telescopic end of an auxiliary clamping cylinder; the active clamping and shearing mechanism comprises a thin clamping block 19 connected with the telescopic end of the active clamping cylinder 17 and a blade 20 connected with the telescopic end of the active cutting cylinder; when thick clamping blocks 21 and thin clamping blocks 19 are used to clamp the pins 24 of the braid capacitor 5 from both sides, the end face area of the thick clamping blocks 21 still remains on the end face for cutting off the pins 24 of the braid capacitor 5 together with the blade 20.
The fixed end of the active clamping cylinder 17 and the fixed end of the active cutting cylinder are fixed on the base through an active cylinder bracket 18; the fixed end of the auxiliary clamping cylinder is fixed on the base through an auxiliary cylinder support.
W-shaped grooves 23 are formed in the corresponding positions of the opposite end surfaces of the thick clamping block 21 and the thin clamping block 19; each W-shaped groove 23 includes two V-shaped grooves.
The feeding mechanism 2 and the clamping and shearing mechanism 4 are fixed on the first fixing platform 22; the propelling mechanism 3 is fixed on the second fixed platform; the first fixed platform 22 is fixed on the second fixed platform, and a gap is left between the first fixed platform 22 and the second fixed platform.
In addition, the bottom of two limiting plates all is connected in the horizontally fixed plate, and the fixed plate is fixed in two fixed plate coincidences of base through the fastener and places and offer the bolt hole that is located the same position. The horizontal fixing plate at the bottom of the limiting plate is divided into a capacitor slide rail pressing plate 6 positioned above and a capacitor slide rail bottom plate 7 positioned below, and the capacitor slide rail pressing plate and the capacitor slide rail bottom plate are overlapped and then uniformly fixed on a first fixing platform 22 through bolts; the rear end of the limiting plate is also bent outwards to extend out of a reed 8;
the driving cylinder bracket 18 is provided with a fixing bolt hole 29;
the telescopic end of the propulsion cylinder 9 is fixed with the angle steel 12 through a cylinder fixing hole 28 arranged on the angle steel 12.
When the device is used, the braid capacitor 5 can be placed on the feeding mechanism 2 in a very simple mode, the braid 25 is embedded between the two limiting plates from top to bottom or from left to right, the capacitor is limited above the limiting plates, and the braid capacitor 5 can freely slide along the horizontal direction.
Then, the propulsion mechanism 3 may pull the braid capacitance 5 to slide in the following manner: firstly, the pushing cylinder 9 pushes the sliding block 14 to move forwards until the inserted rod just aligns with the braid through hole at the position of the front side of the inserted rod through hole 27, the inserting cylinder 11 pushes the inserted rod to be inserted into the braid through hole at the front side, at the moment, the pushing cylinder 9 indirectly pulls the inserted rod to move backwards for a capacitance position, and the inserted rod can drive the braid 25 to move for a capacitance position; then, the inserting cylinder 11 is retracted, the pushing cylinder 9 pushes the inserting rod to move forwards, the inserting rod is embedded into the braiding through hole on the front side and then pulled backwards, the braiding capacitor 5 can move rhythmically by circulating the process, and the moving distance is one capacitor distance every time; the reason for this is that the rhythmic movement is set because the subsequent trimming of the capacitor pins 24 is also performed one by one;
when cutting, the active clamping and cutting mechanism and the auxiliary clamping and cutting mechanism move towards the cutting through hole 26, the thick clamping block 21 and the thin clamping block 19 clamp the pin 24, the W-shaped groove 23 can clamp two branches of the pin 24 under the cooperation effect, then the blade 20 extends out of the cutting through pin 24, after that, the active clamping and cutting mechanism and the auxiliary clamping and cutting mechanism retract backwards, at the moment, the propelling mechanism 3 can pull the braid capacitor 5 to move, the new capacitor moves to the cutting through hole 26, and the clamping and cutting mechanism 4 can clamp and cut the new capacitor, so that the pin 24 of the new capacitor is cut off. The processes of capacitor movement and capacitor pin 24 cutting are repeated repeatedly, so that the processes of cutting the pins 24 of all capacitors and loading the capacitors can be completed.
In the process, the clamping and shearing mechanism 4 can shear the formed capacitor pins 24 to a required length, so that the requirements of the subsequent production process are met. The capacitor is cut by the pins 24 and then separated from the braid 25, and the cut capacitor can be clamped by an external manipulator and enter a subsequent plug-in unit link.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (10)
1. A braid capacitance pin shearing feeding system, characterized in that the system comprises:
the feeding mechanism (2) is used for providing a channel for limiting the conveying braid capacitor (5); the feeding mechanism (2) comprises two parallel limiting plates vertically arranged on a base, a gap for placing the braid capacitor (5) is reserved between the two limiting plates, and the width of the gap is larger than the thickness of a braid (25) of the braid capacitor (5) and smaller than the capacitor head caliber of the braid capacitor (5); shearing through holes (26) are formed in the same relative positions of the two limiting plates;
a pushing mechanism (3) for pulling the braid capacitor (5) to horizontally slide in the feeding mechanism (2);
and the clamping and shearing mechanism (4) is used for embedding the shearing through hole (26) to clamp and cut the pin (24) of the braid capacitor (5).
2. The braid capacitor pin-shearing feeding system of claim 1, wherein the top of the limiting plate is bent outwards to form a heavy capacitor bending plate.
3. The taping capacitance pin shearing feeding system according to claim 1, wherein the propelling mechanism (3) comprises a propelling cylinder (9) fixed on a base and a sliding rail (15) fixedly arranged in parallel with the feeding mechanism (2), a sliding block (14) is arranged on the sliding rail (15), and the sliding block (14) is driven to move by the propelling cylinder (9); the sliding block (14) is provided with an inserting cylinder (11), and the inserting cylinder (11) is connected with a telescopic inserting rod perpendicular to the limiting plate;
a row of braid through holes are formed in the braid (25) of the braid capacitor (5), the limiting plate is provided with inserting rod through holes (27) at the same height of the braid through holes, and the horizontal length of each inserting rod through hole (27) is larger than the distance between every two adjacent braid through holes; the inserted rod is used for penetrating through the inserted rod through hole (27) and then being inserted into the braid through hole, and the propulsion cylinder (9) is used for indirectly driving the inserted rod to move so as to pull the braid capacitor (5) to move.
4. The braid capacitance pin shearing feeding system according to claim 3, wherein an angle steel (12) is fixed above the sliding block (14), the inserting cylinder (11) is fixed on the inner side of the angle steel (12), and the outer side of the angle steel (12) is connected to the telescopic end of the propelling cylinder (9).
5. The strap capacitor pin-shearing feeding system according to claim 4, wherein an angle steel base (13) is arranged between the angle steel (12) and the sliding block (14).
6. The strap capacitance shear foot feeding system according to claim 3, characterized in that the propulsion cylinder (9) is fixed to the base by a propulsion cylinder bracket (10).
7. The braid capacitor pin-shearing feeding system according to claim 1, wherein the clamping and shearing mechanism (4) comprises an active clamping and shearing mechanism and an auxiliary clamping and shearing mechanism which are respectively arranged at two sides of the feeding mechanism (2), and the auxiliary clamping and shearing mechanism comprises a thick clamping block (21) connected to the telescopic end of an auxiliary clamping cylinder; the active clamping and shearing mechanism comprises a thin clamping block (19) connected to the telescopic end of an active clamping cylinder (17) and a blade (20) connected to the telescopic end of an active cutting cylinder; when the thick clamping blocks (21) and the thin clamping blocks (19) are used for clamping the pins (24) of the braided capacitor (5) from two sides, end face areas of the pins (24) used for cutting off the braided capacitor (5) together with the blade (20) are still left on the end faces of the thick clamping blocks (21).
8. The braid capacitance pin shearing feeding system of claim 7, wherein the fixed end of the active clamping cylinder (17) and the fixed end of the active cutting cylinder are fixed on a base through an active cylinder bracket (18); the fixed end of the auxiliary clamping cylinder is fixed on the base through an auxiliary cylinder support.
9. The taping capacitor pin shearing and feeding system according to claim 7, wherein the thick clamping block (21) and the thin clamping block (19) are provided with W-shaped grooves (23) at corresponding positions on opposite end surfaces; each W-shaped groove (23) comprises two V-shaped grooves.
10. The strap capacitance pin-shearing feeding system according to any one of the preceding claims, wherein the feeding mechanism (2) and the clamping and shearing mechanism (4) are fixed to a first fixed platform (22); the propelling mechanism (3) is fixed on the second fixed platform; the first fixing platform (22) is fixed on the second fixing platform, and a gap is reserved between the first fixing platform (22) and the second fixing platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210419374.1A CN114769468A (en) | 2022-04-21 | 2022-04-21 | Braid capacitor pin shearing feeding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210419374.1A CN114769468A (en) | 2022-04-21 | 2022-04-21 | Braid capacitor pin shearing feeding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114769468A true CN114769468A (en) | 2022-07-22 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210419374.1A Pending CN114769468A (en) | 2022-04-21 | 2022-04-21 | Braid capacitor pin shearing feeding system |
Country Status (1)
| Country | Link |
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| CN (1) | CN114769468A (en) |
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| CN214476988U (en) * | 2021-03-10 | 2021-10-22 | 六和电子（江西）有限公司 | Shell type capacitor forming braid product lead shaping and pin cutting equipment |
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2022
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