CN114267546B - Capacitor band splitting assembly machine - Google Patents
Capacitor band splitting assembly machine Download PDFInfo
- Publication number
- CN114267546B CN114267546B CN202111586716.0A CN202111586716A CN114267546B CN 114267546 B CN114267546 B CN 114267546B CN 202111586716 A CN202111586716 A CN 202111586716A CN 114267546 B CN114267546 B CN 114267546B
- Authority
- CN
- China
- Prior art keywords
- capacitor
- material belt
- plastic shell
- belt
- pressing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000003990 capacitor Substances 0.000 title claims abstract description 269
- 238000003825 pressing Methods 0.000 claims abstract description 113
- 230000007246 mechanism Effects 0.000 claims abstract description 93
- 238000007599 discharging Methods 0.000 claims abstract description 35
- 239000000463 material Substances 0.000 claims description 209
- 230000001681 protective effect Effects 0.000 claims description 16
- 239000002699 waste material Substances 0.000 claims description 16
- 230000003139 buffering effect Effects 0.000 claims description 14
- 230000007704 transition Effects 0.000 claims description 14
- 238000005520 cutting process Methods 0.000 claims description 11
- 238000006073 displacement reaction Methods 0.000 claims description 5
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 12
- 210000000078 claw Anatomy 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010008 shearing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
Abstract
The invention discloses a capacitor belt-opening assembly machine, which comprises a machine table, a capacitor belt discharging device, a capacitor belt feeding device, a capacitor suction device, a capacitor assembly device, a capacitor carrying mechanism, a capacitor resetting mechanism, a plastic shell pressing device, a plastic shell carrier for placing a plastic shell and a plastic shell carrying mechanism for carrying the plastic shell carrier, wherein the capacitor belt discharging device, the capacitor belt feeding device, the capacitor suction device, the capacitor assembly device, the capacitor carrying mechanism, the capacitor resetting mechanism and the plastic shell pressing device are arranged on the machine table; the capacitor strap assembling machine further comprises a control system. The invention has compact and compact structure, high speed, stable quality and high degree of automation, replaces complicated manual assembly, and realizes the automation and continuity of the processes of opening, taking out, resetting and assembling with the plastic shell of the capacitor; and the capacitor is assembled in place, so that the assembly quality and efficiency of the capacitor are ensured.
Description
Technical Field
The invention belongs to the technical field of automatic equipment, and particularly relates to capacitor assembly equipment.
Background
In an electrical component used at the end of the motor, the capacitor is required to be assembled into the plastic shell, as shown in fig. 1, the capacitor material belt 100 is provided with a groove for placing the capacitor, the capacitor 1001 is placed in the groove, the edge of the capacitor and the edge of the groove are in clearance, the capacitor is not in interference fit, and a protective film (not shown) is attached on the capacitor material belt to relatively fix the capacitor on the capacitor material belt.
The existing assembly process is manually implemented: firstly tearing off (also called as opening a belt) the protective film, then taking out the capacitor and pressing the capacitor into the corresponding position of the plastic shell of the product, wherein the process is realized manually, and has low efficiency, complex assembly and high labor cost; and whether the capacitor is assembled in place or not is not easy to monitor, and the assembly quality cannot be ensured.
The invention aims to provide equipment capable of realizing automatic opening of a capacitor and automatic assembly of the capacitor to a shell.
Disclosure of Invention
The invention mainly solves the technical problem of providing a capacitor strip opening assembling machine which adopts a full-automatic operation mode, and replaces complicated manual assembly by structural designs of a capacitor strip discharging device, a capacitor strip opening device, a capacitor strip feeding device, a capacitor suction device, a capacitor assembly device, a capacitor carrying mechanism, a capacitor righting mechanism, a plastic shell pressing device and the like, so as to realize automation, continuity and the like of the processes of opening, taking out, righting and assembling the capacitor with the plastic shell; and the capacitor is assembled in place, so that the assembly quality and efficiency of the capacitor are ensured.
In order to solve the technical problems, the invention adopts a technical scheme that: the invention provides a capacitor belt-opening assembling machine, which comprises a machine table, a capacitor belt discharging device, a capacitor belt feeding device, a capacitor suction device, a capacitor assembling device, a capacitor carrying mechanism, a capacitor correcting mechanism, a plastic shell pressing device, a plastic shell carrier for placing plastic shells and a plastic shell carrying mechanism for carrying the plastic shell carrier, wherein the capacitor belt discharging device, the capacitor belt feeding device, the capacitor suction device, the capacitor assembling device, the capacitor carrying mechanism and the capacitor correcting mechanism are arranged on the machine table;
the capacitor material belt opening device is positioned at the downstream of the capacitor material belt discharging device;
the protective film on the surface of the capacitor material belt is torn off through the capacitor material belt cutting device, the capacitor material belt is driven to move through the capacitor material belt feeding device, the capacitor is sucked through the capacitor suction device, the capacitor suction device is moved to the capacitor resetting mechanism along the X direction through the capacitor carrying mechanism, the capacitor is reset through the capacitor resetting mechanism, then the capacitor is sucked through the capacitor assembling device, the capacitor assembling device is driven to move to the plastic shell pressing device along the X direction through the capacitor carrying mechanism, and meanwhile the plastic shell carrier is also moved to the plastic shell pressing device along the X direction through the plastic shell pressing device, so that the capacitor is pressed into the plastic shell through the plastic shell pressing device;
the capacitor belt opening assembly machine further comprises a control system, and the capacitor belt discharging device, the capacitor belt opening device, the capacitor belt feeding device, the capacitor suction device, the capacitor assembly device, the capacitor carrying mechanism, the capacitor correcting mechanism, the plastic shell pressing device and the plastic shell carrying mechanism are electrically connected with the control system.
In order to solve the technical problems, the invention adopts the further technical scheme that: the capacitor material belt discharging device comprises a material belt material plate discharging mechanism, a material belt pressing wheel and a material belt sliding groove, wherein the material belt pressing wheel is positioned on the material belt sliding groove, and the material belt is positioned on the material belt sliding groove and below the material belt pressing wheel.
Further, the capacitor material belt feeding device comprises a feeding ratchet wheel, a belt opening pressing assembly and a waste material belt collecting mechanism, wherein a material belt hole is formed in the capacitor material belt, ratchets meshed with the material belt hole are arranged on the feeding ratchet wheel, the capacitor material belt passes through the lower portion of the belt opening pressing assembly, and the waste material belt is collected through the waste material belt collecting mechanism.
Further, the material cutting belt assembly comprises a material cutting transition rod and a material belt pressing plate, wherein the material belt pressing plate is positioned at the downstream of the material cutting transition rod, and the torn protection mold passes through the space between the material cutting transition rod and the material belt pressing plate.
Further, the capacitor material belt feeding device further comprises an auxiliary material pressing assembly and a guide block, wherein the auxiliary material pressing assembly is located at the upstream of the belt opening material pressing assembly, the guide block is located at the downstream of the feeding ratchet wheel, and the capacitor material belt can be attached to the surface of the feeding ratchet wheel through the guide block, so that the material belt turns downwards.
Further, the auxiliary material pressing assembly comprises a material belt pressing rod and a material belt pressing wheel, and the material belt pressing rod and the material belt pressing wheel are both positioned right above the material belt.
Further, the capacitance absorbing device comprises an absorbing component and a Z-direction absorbing driving unit capable of driving the absorbing rod component to lift, the absorbing component comprises an absorbing rod and an elastic buffer structure, and the elastic buffer structure plays a role in buffering when the absorbing rod absorbs capacitance.
Further, the capacitance correcting mechanism comprises a correcting cylinder and two opposite correcting clamping jaws, the clamping surfaces of the correcting clamping jaws are matched with the surface shape of the capacitance, and the correcting cylinder drives the two correcting clamping jaws to open or not so as to correct the capacitance or not.
Further, the capacitor assembly device comprises a suction component, a capacitor assembly displacement sensor for sensing whether a capacitor is assembled in place, a capacitor assembly pressure sensor for sensing capacitor assembly pressure and a Z-direction assembly driving unit capable of driving the suction rod component to lift, wherein the suction component comprises a suction rod and an elastic buffer structure, and the elastic buffer structure plays a role in buffering when the capacitor is assembled with the plastic shell.
Further, the plastic shell pressing device comprises a pressing plate and a pressing driving unit capable of driving the pressing plate to lift;
the plastic shell carrying mechanism drives the plastic shell carrier to move along the X direction, and the pressing driving unit drives the pressing plate to press the plastic shell from the upper side.
The beneficial effects of the invention are as follows:
according to the invention, the protective film on the surface of the capacitor material belt is torn off through the capacitor material belt cutting device, the capacitor material belt is driven to move through the capacitor material belt feeding device, the capacitor is sucked through the capacitor suction device, the capacitor suction device is moved to the capacitor correcting mechanism along the X direction through the capacitor carrying mechanism, the capacitor is corrected through the capacitor correcting mechanism, the capacitor is then sucked through the capacitor assembling device, the capacitor assembling device is driven to move to the plastic shell pressing device along the X direction through the capacitor carrying mechanism, and meanwhile, the plastic shell carrier is also moved to the plastic shell pressing device along the X direction through the plastic shell carrying mechanism, and the capacitor is pressed into the plastic shell through the plastic shell pressing device;
therefore, the capacitor strip assembling machine adopts a full-automatic operation mode, the capacitor material strips adopt automatic discharging, automatic tearing of a protective film, automatic righting of the capacitor, automatic assembling of the capacitor and the like, and all the mechanisms can automatically return after acting, so that a large amount of labor is saved, and full automation and continuity of the capacitor strip assembling, taking out and righting and plastic shell assembling processes are realized;
in the whole process, the capacitor material belt is only needed to be placed manually, so that multiple machines can be realized by one person, the efficiency is improved, and the labor cost is reduced; and a mechanism with stable performance is selected, so that the cost is reduced and the quality is ensured;
in addition, the invention has the characteristics of simple and compact structure, high speed, stable quality, high automation degree, high functional integration degree and the like, and can realize the automatic, intelligent and continuous production of the capacitor in the processes of opening, taking out, correcting and assembling with the plastic shell.
The foregoing description is only an overview of the present invention, and is intended to provide a better understanding of the present invention, as it is embodied in the following description, with reference to the preferred embodiments of the present invention and the accompanying drawings.
Drawings
FIG. 1 is a schematic view of the structure of a capacitor material tape (after the protective film is torn off) according to the present invention;
FIG. 2 is a schematic view of the overall structure of the present invention;
FIG. 3 is a schematic view of the structure of the capacitor material tape discharging device and the capacitor material tape opening device of the present invention;
FIG. 4 is a schematic view of the structure of the capacitive web feed device of the present invention (arrows indicate the direction of web travel, which is from the rear with respect to FIG. 2);
FIG. 5 is a schematic view of the structure of the capacitor suction device and the capacitor assembly device of the present invention;
fig. 6 is a partial enlarged view of a portion a of fig. 5;
FIG. 7 is a schematic view of the structure of the capacitance resetting mechanism of the present invention;
FIG. 8 is a schematic view of the structure of the capacitor assembly device of the present invention;
FIG. 9 is a schematic view of a plastic shell pressing device according to the present invention;
fig. 10 is a partial enlarged view of a portion B of fig. 9;
the parts in the drawings are marked as follows:
a capacitor material tape 100, a capacitor 1001 and a material tape hole 1002;
a plastic case 200;
a machine 300;
plastic shell carrier 400;
the device comprises a capacitor material belt discharging device 10, a material belt material disc discharging mechanism 101, a material belt pressing wheel 102 and a material belt sliding chute 103;
a capacitor blanking belt device 20;
the capacitor material belt feeding device 30, a feeding ratchet 301, a material opening and pressing assembly 302, a material opening transition rod 3021, a material belt pressing plate 3022, a waste material belt collecting mechanism 303, a waste material belt box 3031, a shearing mechanism 3032, an auxiliary material pressing assembly 304, a material belt pressing rod 3041, a material belt pressing wheel 3042, a material belt positioning needle 3043 and a material guide block 305;
the capacitance sucking device 40, the Z-direction sucking driving unit 401, the sucking rod 402, the elastic buffer structure 403, the elastic piece 4031, the moving block 4032 and the fixed block 4033;
capacitance assembly device 5050, capacitance assembly displacement sensor 501, capacitance assembly pressure sensor 502, Z-direction assembly driving unit 503;
a capacitance conveyance mechanism 60 and a sensor 601;
a capacitance resetting mechanism 70, a resetting cylinder 701, a resetting clamping jaw 702 and a supporting column 703;
a plastic shell pressing device 80, a pressing plate 801, a through hole 8011 and a pressing driving unit 802;
a plastic shell handling mechanism 90.
Detailed Description
The following specific embodiments of the invention are described in order to provide those skilled in the art with an understanding of the present disclosure. The invention may be embodied in other different forms, i.e., modified and changed without departing from the scope of the invention.
Examples: the capacitor belt assembling machine comprises a machine table 300, a capacitor belt discharging device 10, a capacitor belt discharging device 20, a capacitor belt feeding device 30, a capacitor suction device 40, a capacitor assembling device 50, a capacitor carrying mechanism 60, a capacitor correcting mechanism 70, a plastic shell pressing device 80, a plastic shell carrier 400 for placing a plastic shell 200 and a plastic shell carrying mechanism 90 for carrying the plastic shell carrier 400, wherein the capacitor belt discharging device 10, the capacitor belt discharging device 20, the capacitor suction device 40, the capacitor assembling device 50 are arranged on the machine table;
the capacitor material belt opening device is positioned at the downstream of the capacitor material belt discharging device;
removing a protective film on the surface of a capacitor material belt 100 through the capacitor material belt cutting device, driving the capacitor material belt to move through the capacitor material belt feeding device, sucking a capacitor 1001 through the capacitor sucking device, moving the capacitor sucking device to the capacitor correcting mechanism along the X direction through the capacitor conveying mechanism, correcting the capacitor through the capacitor correcting mechanism, sucking the capacitor through the capacitor assembling device, driving the capacitor assembling device to move to a plastic shell pressing device along the X direction through the capacitor conveying mechanism, and simultaneously moving the plastic shell carrier to the plastic shell pressing device along the X direction through the plastic shell conveying mechanism, and pressing the capacitor into the plastic shell through the plastic shell pressing device;
the capacitor belt opening assembly machine further comprises a control system, and the capacitor belt discharging device, the capacitor belt opening device, the capacitor belt feeding device, the capacitor suction device, the capacitor assembly device, the capacitor carrying mechanism, the capacitor correcting mechanism, the plastic shell pressing device and the plastic shell carrying mechanism are electrically connected with the control system.
In this embodiment, as shown in fig. 3, the capacitor material belt discharging device 10 includes a material belt tray discharging mechanism 101, a material belt pressing wheel 102 and a material belt chute 103, where the material belt pressing wheel is located in the material belt chute, and the material belt is located in the material belt chute and below the material belt pressing wheel.
The capacitor material belt material disc discharging mechanism rotates and discharges materials on the material disc (the material disc is driven to rotate by a motor, the capacitor material belt discharging mechanism is not described in detail in the prior art), the material belt is positioned in the material belt sliding groove and moves along the material belt sliding groove, the material belt is controlled in the material belt sliding groove by the material belt pressing wheel, the material belt sliding groove is further used for controlling the direction of the good material belt, the material belt is prevented from overturning and twisting, and the capacitor taking-out face is guaranteed to be upward.
As shown in fig. 2 and 3, the capacitor material-cutting belt device 20 is a tray-type material-receiving mechanism, and the protective film is torn off from the surface of the material belt by rotating the tray and the torn protective film is wound around the tray-type material-receiving mechanism. The motor drives the material tray to rotate, which is the prior art, so the description is omitted
As shown in fig. 2 and 4, the capacitor material belt feeding device 30 includes a feeding ratchet 301, an opening and pressing assembly 302, and a waste material belt collecting mechanism 303, where the capacitor material belt is provided with a material belt hole 1002 (as shown in fig. 1), the feeding ratchet is provided with a ratchet engaged with the material belt hole, and the capacitor material belt passes under the opening and pressing assembly, and is collected by the waste material belt collecting mechanism.
In this embodiment, as shown in fig. 2 and 4, the scrap tape collecting mechanism 303 includes a scrap tape box 3031 and a shearing mechanism 3032 (such as, but not limited to, pneumatic scissors, etc., as long as the scrap tape can be sheared), and the scrap tape box is located below the shearing mechanism.
As shown in fig. 4, the blanking belt assembly 302 includes a blanking transition bar 3021 and a belt platen 3022, which is located downstream of the blanking transition bar, and the torn protective mold passes between the blanking transition bar and the belt platen.
As shown in fig. 4, the capacitor strap feeding device 30 further includes an auxiliary pressing assembly 304 and a guide block 305, wherein the auxiliary pressing assembly is located upstream of the strap pressing assembly, the guide block is located downstream of the feeding ratchet, and the capacitor strap can be attached to the surface of the feeding ratchet through the guide block so that the strap turns downwards. In the embodiment, the side of the guide block, which is close to the feeding ratchet wheel, is a guiding circular arc surface, so that an ideal guiding effect is achieved.
As shown in fig. 4, the auxiliary presser assembly 304 includes a belt presser bar 3041 and a belt presser wheel 3042, both of which are located directly above the belt.
In this embodiment, as shown in fig. 4, the auxiliary pressing assembly 304 further includes a belt positioning pin 3043, which is located between the belt pressing bar 3041 and the belt pressing wheel 3042.
Material pressing rod for material belt: the function of transitional the material belt from the capacitor material belt discharging device to the flow channel at the position is achieved;
material belt positioning needle: loading the material belt into a positioning reference at a designated position in the runner;
elastic pinch roller is taken to material: when the material belt is warped in the runner, the material belt elastic pressing wheel flattens and adheres the material belt to the runner.
And (3) cutting a transition rod: the protective film on the straightening material belt is convenient to tear through matching with the capacitor material belt opening device, so that only the protective film on the material belt below the material transition rod is ensured to be torn.
Material belt pressing plate: ensuring the stable position of the material belt in the flow channel;
feeding ratchet wheel: the feeding ratchet wheel rotates to be meshed with the belt hole, so that feeding is realized.
The material belt guide block: the ratchet wheel forwards feeds the belt to realize turning and downward discharging of the straight belt through the guide circular arc surface of the guide block.
A scissor mechanism: the waste belt is sheared, so that the waste belt can be conveniently collected in the waste belt box.
As shown in fig. 5 and 6, the capacitance sucking device 40 includes a sucking assembly and a Z-direction sucking driving unit 401 capable of driving the sucking rod assembly to be lifted, the sucking assembly includes a sucking rod 402 and an elastic buffering structure 403, and the elastic buffering structure plays a role in buffering when the sucking rod sucks the capacitance.
In this embodiment, the elastic buffer structure includes an elastic member 4031, a moving block 4032 and a fixed block 4033, the suction rod is mounted on the moving block, two ends of the elastic member respectively support against the moving block and the fixed block, and the moving block can move up and down under the action of the elastic member; therefore, when the suction rod sucks the capacitor to bear force, the elastic piece has a buffer effect on the suction rod, so that the capacitor is prevented from being damaged due to sudden excessive force.
In this embodiment, the Z-direction suction driving unit is an air cylinder, but is not limited thereto.
As shown in fig. 7, the capacitance correcting mechanism 70 includes a correcting cylinder 701 and two opposite correcting clamping jaws 702, the clamping surfaces of the correcting clamping jaws are matched with the surface shape of the capacitance, and the correcting cylinder drives the two correcting clamping jaws to open or not so as to correct the capacitance.
In this embodiment, the capacitor righting mechanism further includes a support column 703, where the support column is located at the righting jaw, and the capacitor can be placed on the support column, and the righting mechanism supports the capacitor.
In this embodiment, the return cylinder is a parallel air claw cylinder, which is a prior art, and therefore will not be described in detail.
As shown in fig. 5 and 8, the capacitive assembling device 50 includes a suction assembly, a capacitive assembling displacement sensor 501 for sensing whether the capacitor is assembled in place, a capacitive assembling pressure sensor 502 for sensing the capacitive assembling pressure, and a Z-direction assembling driving unit 503 capable of driving the suction rod assembly to lift, where the suction assembly includes a suction rod 402 and an elastic buffer structure 403, and the elastic buffer structure plays a role in buffering when the capacitor is assembled with the plastic shell.
In this embodiment, as shown in fig. 5 and 8, the elastic buffer structure herein also includes an elastic member 4031, a moving block 4032 and a fixed block 4033, the suction rod is mounted on the moving block, two ends of the elastic member respectively support against the moving block and the fixed block, and the moving block can move up and down under the action of the elastic member; therefore, when the capacitor assembly contacts the plastic shell to bear force, the elastic piece has a buffer effect on the suction rod and the capacitor, so that the capacitor is prevented from being damaged due to sudden excessive force.
In this embodiment, the capacitive assembly pressure sensor is mounted on the moving block. In this embodiment, the Z-direction assembly driving unit is a motor driving unit, which is not described in detail in the prior art.
In this embodiment, the capacitor suction device and the capacitor assembly device share the same capacitor carrying mechanism, so that power is saved.
As shown in fig. 9 and 10, the plastic shell pressing device 80 includes a pressing plate 801 and a pressing driving unit 802 capable of driving the pressing plate to lift;
the plastic shell carrying mechanism drives the plastic shell carrier to move along the X direction, and the pressing driving unit drives the pressing plate to press the plastic shell from the upper side.
In this embodiment, the pressing plate is provided with a through hole 8011 through which the suction rod passes, and the suction rod and the capacitor enter the corresponding position of the plastic shell through the through hole.
In this embodiment, the pressing driving unit is an air cylinder, but is not limited thereto. In the present embodiment, the plastic shell conveying mechanism is also driven by a cylinder, but is not limited thereto.
In this embodiment, the capacitance handling mechanism is a motor drive, such as a motor screw driving structure, which is a prior art, and is not described in detail.
In this embodiment, as shown in fig. 1, a sensor 601 for detecting the presence or absence of a capacitor on the opened material belt is further provided at the capacitor conveying mechanism.
The working principle and working process of the invention are as follows:
the capacitor material belt material disc discharging mechanism rotates and discharges materials on the material disc (the material disc is driven by a motor to rotate, so that the capacitor material disc discharging mechanism is not repeated), the material belt is positioned in the material belt sliding groove and moves along the material belt sliding groove, the material belt is controlled in the material belt sliding groove through the material belt pressing wheel, the material belt sliding groove is further used for controlling the direction of the good material belt, the material belt is prevented from overturning and twisting, the capacitor is guaranteed to be taken out upwards, and then the material belt enters the capacitor material belt feeding device, and the capacitor material belt feeding device is specifically:
material pressing rod for material belt: the function of transitional the material belt from the capacitor material belt discharging device to the flow channel at the position is achieved;
material belt positioning needle: loading the material belt into a positioning reference at a designated position in the runner;
elastic pinch roller is taken to material: when the material belt is warped in the runner, the material belt elastic pressing wheel flattens the material belt to be attached to the runner;
and (3) cutting a transition rod: the protective film on the straightening material belt is convenient to tear through matching with the capacitor material belt opening device, so that the protective film on the material belt below the material transition rod is ensured to be torn, and the torn protective film is wound on a material tray of the capacitor material belt opening device to automatically receive materials;
material belt pressing plate: ensuring the stable position of the material belt in the flow channel;
feeding ratchet wheel: the feeding ratchet wheel rotates to be meshed with the belt hole, so that feeding is realized.
The material belt guide block: the ratchet wheel forwards feeds the belt to realize turning and downward discharging of the straight belt through the guide arc surface of the guide block;
a scissor mechanism: the waste belt is sheared, so that the waste belt can be conveniently collected in the waste belt box.
Then, driving a capacitance sucking device to be in place through a capacitance conveying mechanism (in fig. 1, the capacitance sucking device moves rightwards along the X direction), driving a sucking rod to suck capacitance in place through a Z-direction sucking driving unit, wherein the capacitance sucking device plays a role in buffering when the capacitance is sucked through the sucking rod through an elastic buffering structure, and then driving the sucking rod to a capacitance correcting mechanism to correct through the capacitance conveying mechanism;
the action process of the elastic buffer structure is as follows: the elastic buffer structure comprises an elastic piece, a moving block and a fixed block, the suction rod is arranged on the moving block, two ends of the elastic piece respectively prop against the moving block and the fixed block, and the moving block can move up and down under the action of the elastic piece; therefore, when the suction rod sucks the force of the capacitor, the elastic piece has a buffering effect on the suction rod, so that the capacitor is prevented from being damaged due to sudden excessive force;
the capacitance return process comprises the following steps: when the righting gas claw is opened, the sucked capacitor is placed on the support column, and then the righting gas cylinder drives the two righting clamping claws to approach to realize righting of the capacitor (even if the placement position and angle of the capacitor are consistent with the assembly position and angle);
then, driving the capacitor suction device to a position of a plastic shell pressing device (in fig. 1, moving leftwards along the X direction), simultaneously placing the plastic shell on a plastic shell carrier through other mechanisms (such as a mechanical arm), driving the plastic shell carrier to the position of the plastic shell pressing device by the plastic shell conveying mechanism, driving a pressing plate to press the plastic shell from above through a pressing driving unit, driving a suction rod to a position of a Z-direction assembly driving unit, wherein the pressing plate is provided with a through hole for the suction rod to pass through, and the suction rod and the capacitor enter the corresponding position of the plastic shell through the through hole and are pressed into the corresponding position of the plastic shell to realize the assembly of the capacitor; when the capacitor is assembled, the capacitor assembly displacement sensor senses whether the capacitor is assembled in place, and the capacitor assembly pressure sensor senses the capacitor assembly pressure, so that the assembly quality is ensured; the elastic buffer structure plays a role in buffering when the capacitor is assembled with the plastic shell in the assembly process; after the assembly is completed, the material pressing driving unit drives the material pressing plate to lift, and the plastic shell carrying mechanism drives the plastic shell carrier to move, so that the material is conveniently discharged, and a complete assembly process is completed.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures made by the description of the invention and the accompanying drawings, or direct or indirect application in other related technical fields, are included in the scope of the invention.
Claims (7)
1. The utility model provides a electric capacity group installation of opening, its characterized in that: the device comprises a machine table (300), a capacitor material belt discharging device (10), a capacitor material belt opening device (20), a capacitor material belt feeding device (30), a capacitor absorbing device (40), a capacitor assembling device (50), a capacitor conveying mechanism (60), a capacitor correcting mechanism (70), a plastic shell pressing device (80), a plastic shell carrier (400) for placing a plastic shell (200) and a plastic shell conveying mechanism (90) for conveying the plastic shell carrier (400), wherein the capacitor material belt discharging device is arranged on the machine table;
the capacitor material belt opening device is positioned at the downstream of the capacitor material belt discharging device;
removing a protective film on the surface of a capacitor material belt (100) through the capacitor material belt cutting device, driving the capacitor material belt to move through the capacitor material belt feeding device, sucking a capacitor (1001) through the capacitor sucking device, moving the capacitor sucking device to the capacitor correcting mechanism along the X direction through the capacitor conveying mechanism, correcting the capacitor through the capacitor correcting mechanism, sucking the capacitor through the capacitor assembling device, driving the capacitor assembling device to move to a plastic shell pressing device along the X direction through the capacitor conveying mechanism, simultaneously moving the plastic shell carrier to the plastic shell pressing device along the X direction through the plastic shell conveying mechanism, and pressing the capacitor into the plastic shell through the plastic shell pressing device;
the capacitor belt opening assembly machine further comprises a control system, and the capacitor belt discharging device, the capacitor belt opening device, the capacitor belt feeding device, the capacitor suction device, the capacitor assembly device, the capacitor carrying mechanism, the capacitor correcting mechanism, the plastic shell pressing device and the plastic shell carrying mechanism are electrically connected with the control system;
the capacitor material belt feeding device (30) comprises a feeding ratchet wheel (301), an opening belt pressing assembly (302) and a waste material belt collecting mechanism (303), wherein a material belt hole (1002) is formed in the capacitor material belt, ratchets meshed with the material belt hole are formed in the feeding ratchet wheel, the capacitor material belt passes through the lower portion of the opening belt pressing assembly, and the waste material belt is collected through the waste material belt collecting mechanism;
the blanking belt assembly (302) comprises a blanking transition rod (3021) and a material belt pressing plate (3022), wherein the material belt pressing plate is positioned at the downstream of the blanking transition rod, and a torn protection mold passes through the space between the blanking transition rod and the material belt pressing plate;
the capacitor material belt feeding device (30) further comprises an auxiliary material pressing assembly (304) and a guide block (305), wherein the auxiliary material pressing assembly is located at the upstream of the belt opening material pressing assembly, the guide block is located at the downstream of the feeding ratchet wheel, and the capacitor material belt can be attached to the surface of the feeding ratchet wheel through the guide block so that the material belt turns downwards.
2. The capacitor bank machine as set forth in claim 1, wherein: the capacitor material belt discharging device (10) comprises a material belt material disc discharging mechanism (101), a material belt pressing wheel (102) and a material belt sliding groove (103), wherein the material belt pressing wheel is positioned in the material belt sliding groove, and a material belt is positioned in the material belt sliding groove and below the material belt pressing wheel;
the material area is located the material and takes the spout and remove along the material and take the spout, takes the pinch roller with the material and takes the control in the spout with the material.
3. The capacitor bank machine as set forth in claim 1, wherein: the auxiliary material pressing assembly (304) comprises a material belt pressing rod (3041) and a material belt pressing wheel (3042), and the material belt pressing rod and the material belt pressing wheel are both positioned right above the material belt.
4. The capacitor bank machine as set forth in claim 1, wherein: the capacitance absorbing device (40) comprises an absorbing component and a Z-direction absorbing driving unit (401) capable of driving the absorbing rod component to ascend and descend, the absorbing component comprises an absorbing rod (402) and an elastic buffering structure (403), and the elastic buffering structure plays a role in buffering when the absorbing rod absorbs capacitance.
5. The capacitor bank machine as set forth in claim 1, wherein: the capacitor correcting mechanism (70) comprises a correcting air cylinder (701) and two opposite correcting clamping jaws (702), the clamping surfaces of the correcting clamping jaws are matched with the surface shape of the capacitor, and the correcting air cylinder drives the two correcting clamping jaws to open or not so as to achieve the correction of the capacitor.
6. The capacitor bank machine as set forth in claim 1, wherein: the capacitive assembly device (50) comprises a suction component, a capacitive assembly displacement sensor (501) for sensing whether a capacitor is assembled in place, a capacitive assembly pressure sensor (502) for sensing capacitive assembly pressure and a Z-direction assembly driving unit (503) capable of driving the suction rod component to lift, wherein the suction component comprises a suction rod (402) and an elastic buffer structure (403), and the elastic buffer structure plays a role in buffering when the capacitor is assembled with a plastic shell.
7. The capacitor bank machine as set forth in claim 1, wherein: the plastic shell pressing device (80) comprises a pressing plate (801) and a pressing driving unit (802) capable of driving the pressing plate to lift;
the plastic shell carrying mechanism drives the plastic shell carrier to move along the X direction, and the pressing driving unit drives the pressing plate to press the plastic shell from the upper side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111586716.0A CN114267546B (en) | 2021-12-23 | 2021-12-23 | Capacitor band splitting assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111586716.0A CN114267546B (en) | 2021-12-23 | 2021-12-23 | Capacitor band splitting assembly machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114267546A CN114267546A (en) | 2022-04-01 |
| CN114267546B true CN114267546B (en) | 2024-02-23 |
Family
ID=80828965
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111586716.0A Active CN114267546B (en) | 2021-12-23 | 2021-12-23 | Capacitor band splitting assembly machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114267546B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1937908A (en) * | 2005-09-21 | 2007-03-28 | 比亚迪股份有限公司 | Automatic assembling machine for microphone |
| CN201484918U (en) * | 2009-08-06 | 2010-05-26 | 谢振铭 | Continuous easy-tearing sealing film wrapping type finished product packaging coiled belt |
| CN205366165U (en) * | 2016-02-01 | 2016-07-06 | 珠海华冠电容器有限公司 | A packagine machine constructs for encapsulating condenser |
| CN208021884U (en) * | 2018-02-05 | 2018-10-30 | 杭州泰尚机械有限公司 | One kind cutting packing machine |
| CN109494083A (en) * | 2018-12-25 | 2019-03-19 | 东莞市宏邦精密机械科技有限公司 | RC capacitor automatic assembling |
| CN209675655U (en) * | 2019-06-04 | 2019-11-22 | 昆山科信成电子有限公司 | RF line end automatic assembly equipment |
| CN212990935U (en) * | 2020-07-06 | 2021-04-16 | 昆山新美润电子科技有限公司 | Capacitor chip mounting equipment |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7286358B2 (en) * | 2004-12-16 | 2007-10-23 | Stackpole Electronic Inc. | Surface mounted resistor with improved thermal resistance characteristics |
| ATE515442T1 (en) * | 2006-05-05 | 2011-07-15 | Multivac Haggenmueller Gmbh | PACKAGING MACHINE, IN PARTICULAR COMPRISING A THERMAL DRAWING MACHINE |
-
2021
- 2021-12-23 CN CN202111586716.0A patent/CN114267546B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1937908A (en) * | 2005-09-21 | 2007-03-28 | 比亚迪股份有限公司 | Automatic assembling machine for microphone |
| CN201484918U (en) * | 2009-08-06 | 2010-05-26 | 谢振铭 | Continuous easy-tearing sealing film wrapping type finished product packaging coiled belt |
| CN205366165U (en) * | 2016-02-01 | 2016-07-06 | 珠海华冠电容器有限公司 | A packagine machine constructs for encapsulating condenser |
| CN208021884U (en) * | 2018-02-05 | 2018-10-30 | 杭州泰尚机械有限公司 | One kind cutting packing machine |
| CN109494083A (en) * | 2018-12-25 | 2019-03-19 | 东莞市宏邦精密机械科技有限公司 | RC capacitor automatic assembling |
| CN209675655U (en) * | 2019-06-04 | 2019-11-22 | 昆山科信成电子有限公司 | RF line end automatic assembly equipment |
| CN212990935U (en) * | 2020-07-06 | 2021-04-16 | 昆山新美润电子科技有限公司 | Capacitor chip mounting equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114267546A (en) | 2022-04-01 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106005639B (en) | Full-automatic labeling machine | |
| CN107697347B (en) | Automatic film pasting and automatic discharging equipment used for automatic turnover of lithium batteries | |
| CN109449501A (en) | Lithium battery adhesive tape adhering machine | |
| CN108878949A (en) | New energy battery automatic adhesive sticking machine | |
| CN110803365A (en) | Automatic assembling equipment for production and processing of protection plates | |
| US20220106143A1 (en) | Multifunctional apparatus and method of automatic punching, laminating, tape-preparing and cutting for tailing ends of coiled materials | |
| CN107645845B (en) | Automatic film sticking machine for circuit board | |
| CN211056348U (en) | Automatic tape sticking device | |
| CN113752538A (en) | Sticker feeding device and method and mobile phone film pasting equipment | |
| CN209455797U (en) | Automatic rubberizing paper device | |
| CN109291682B (en) | Full-automatic notebook production line | |
| CN108963341B (en) | Method for sticking gummed paper on lithium battery | |
| CN114267546B (en) | Capacitor band splitting assembly machine | |
| CN213294212U (en) | Fixed-length cutting mechanism for high-temperature adhesive tape | |
| CN211544190U (en) | Automatic assembling equipment for production and processing of protection plates | |
| CN108899587B (en) | Lithium battery Double-face adhesive gummed paper equipment | |
| CN110588076A (en) | Double faced adhesive tape automatic pasting machine | |
| CN110745328A (en) | Material belt cutting and taking device | |
| CN211545298U (en) | Fifty percent discount processing apparatus | |
| CN112591521B (en) | Waste discharge device and production line after half-section cutting | |
| CN114803038A (en) | Intelligent key pasting equipment for PCB and working method of intelligent key pasting equipment | |
| CN113948753A (en) | Tail glue pasting mechanism for battery | |
| CN112366347A (en) | Automatic side device that pastes of battery highland barley paper | |
| CN219487943U (en) | Bar code pasting equipment | |
| CN109449500A (en) | A kind of lithium battery production equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |