CN210287554U

CN210287554U - One-machine double-line environment-friendly electroplating diamond cutting wire saw production equipment

Info

Publication number: CN210287554U
Application number: CN201920110323.4U
Authority: CN
Inventors: 周斌
Original assignee: Hefei Kesatai Machinery Technology Co Ltd
Current assignee: Hefei Kesatai Machinery Technology Co Ltd
Priority date: 2019-01-23
Filing date: 2019-01-23
Publication date: 2020-04-10
Anticipated expiration: 2029-01-23

Abstract

The utility model discloses a diamond cutting coping saw production facility is electroplated in a quick-witted double-line environmental protection relates to diamond cutting coping saw production facility technical field for current belt pulley transmission mode, belt wearing and tearing are very fast, the short-lived problem. All be equipped with stainless steel group frame system in every device of equipment, stainless steel group frame system includes body frame and transmission, transmission is including the first synchronous pulley that is located the inlet wire end, be located the second synchronous pulley and the hold-in range of outlet wire end, the hold-in range is dentate belt and suit in the first synchronous pulley and the second synchronous pulley outside, first synchronous pulley top is equipped with servo motor, the lower extreme is connected with the drive roll, first synchronous pulley is coaxial and through servo motor drive with the drive roll, second synchronous pulley upper end is equipped with the mercury sliding ring, the lower extreme is connected with the driven voller. This technical scheme adopts servo power unwrapping wire mode, and through setting up the hold-in range for the dentate belt suit on corresponding synchronous pulley, the hold-in range does not have the loss in transmission process.

Description

One-machine double-line environment-friendly electroplating diamond cutting wire saw production equipment

Technical Field

The utility model relates to a diamond-cutting coping saw production facility technical field, concretely relates to diamond-cutting coping saw production facility is electroplated in a quick-witted double-line environmental protection.

Background

The application of the electroplating diamond cutting wire saw in the high-speed high-precision cutting processing of precious hard and brittle materials such as silicon, silicon carbide, III-V compounds (gallium arsenide, indium phosphide and the like), silicides, ceramics, glass, sapphire, crystals, magnetic materials, jade and the like of semiconductor materials is rapidly developed, and the electroplating diamond cutting wire saw has the advantages of high efficiency, low cost, narrow cutting seam and small pollution, so that the electroplating diamond cutting wire saw production equipment is required to be capable of stably producing high-quality products meeting requirements at high speed. The device of production facility connects gradually by a plurality of guide pulley group between each device, and each device all has the guide pulley group for the wire rod can be in whole equipment steady operation, but current belt pulley transmission mode, and belt wearing and tearing are very fast, and the life-span is short, needs often to change, influences production efficiency.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a diamond cutting coping saw production facility is electroplated in a quick-witted double-line environmental protection, adopts servo power unwrapping wire mode, through setting up the hold-in range for cusp belt suit on corresponding synchronous pulley, the hold-in range does not have the loss in transmission process.

In order to realize the technical purpose, the utility model discloses a technical scheme as follows:

one-machine double-wire environment-friendly electroplating diamond cutting wire saw production equipment comprises two sets of serially connected pay-off devices, a pre-treatment device, a sand feeding device, a reinforcing device, a thickening device, a post-treatment device and a take-up device, wherein each device is internally provided with a stainless steel frame system, the stainless steel frame system comprises a main frame and a transmission device, the top surface of the main frame is provided with a first support, the transmission device is arranged on the upper plane of the first support, the transmission device comprises a first synchronous belt wheel positioned at a wire inlet end, a second synchronous belt wheel positioned at a wire outlet end and a synchronous belt, the synchronous belt is a toothed belt and is sleeved outside the first synchronous belt wheel and the second synchronous belt wheel, a servo motor is arranged above the first synchronous belt wheel, the lower end of the first synchronous belt wheel is connected with a driving roller, the first synchronous belt wheel is coaxial with the driving roller and is driven by the servo motor, the, the lower end is connected with a driven roller.

The utility model adopting the technical scheme comprises two groups of pay-off devices, a pre-treatment device, a sanding device, a reinforcing device, a thickening device, a post-treatment device and a take-up device which are connected in series, wherein unprocessed metal wires enter equipment from the pay-off devices, and are subjected to layer-by-layer treatment to be prepared into the diamond cutting wire saw which is collected by the take-up device; each device is internally provided with a stainless steel frame assembly system, the stainless steel frame assembly system comprises a main frame and a transmission device, a first support is arranged on the top surface of the main frame, the transmission device is arranged on the upper plane of the first support, and the devices of the equipment are sequentially connected through a plurality of stainless steel frame assembly systems, so that wires can stably run in the whole equipment; the top surface of the main frame is provided with a first support, the transmission device is arranged on the upper plane of the first support and comprises a first synchronous belt pulley positioned at a wire inlet end, a second synchronous belt pulley positioned at a wire outlet end and a synchronous belt, a servo motor is arranged above the first synchronous belt pulley, the servo motor is started, the first synchronous belt pulley is driven by the servo motor, and the first synchronous belt pulley starts to rotate; meanwhile, the synchronous belt is a toothed belt and is sleeved outside the first synchronous belt wheel and the second synchronous belt wheel, the first synchronous belt wheel rotates and transmits power to the second synchronous belt wheel through the synchronous belt, a mercury slip ring is arranged at the upper end of the second synchronous belt wheel and is a rotary connector, and the second synchronous belt wheel also starts to rotate at the moment; the first synchronous belt wheel is coaxial with the driving roller, the lower end of the first synchronous belt wheel is connected with the driving roller, the second synchronous belt wheel is connected with the driven roller, the wire is wound on the driving roller and the driven roller, the first synchronous belt wheel and the second synchronous belt wheel drive the driving roller and the driven roller, and therefore the wire is advanced, the synchronous belt is not abraded in the advancing process of the wire, frequent replacement is not needed, and production efficiency is guaranteed.

Further inject, all be equipped with around the hold-in range middle part rather than the tight belt guide pulley that rises of meshing, be connected with the mounting panel between tight belt guide pulley that rises and the first support, tight belt guide pulley that rises is installed on first support through the mounting panel, and meshes with the inboard teeth of a cogwheel of hold-in range, can adjust the synchronous drive of hold-in range, guarantees that the wire rod advances in step.

Further inject, first synchronous pulley upper end is connected with the via hole sliding ring, the shaft coupling has been inserted to the via hole sliding ring, be equipped with accurate planetary reducer between servo motor and the shaft coupling, accurate planetary reducer upper end is connected with the servo motor output, and accurate planetary reducer is used for reducing the rotational speed and promotes servo motor's output torque, promotes transmission efficiency, and the shaft coupling upper end is connected with accurate planetary reducer output, and the lower extreme passes the via hole sliding ring and is connected with first synchronous pulley, and the shaft coupling transmits servo motor's rotation to first synchronous pulley, and the shaft coupling also plays overload protection's effect.

Further inject, vertical decurrent stainless steel hinge apron is installed to bottom surface around the first support, and stainless steel hinge apron protects each device workspace, reduces the moisture heat and scatters and disappears.

Further inject, first support below is equipped with the second support, the body frame inboard is equipped with the slide rail, be equipped with between second support and the body frame with slide rail complex slider, can adjust according to the required working space size of each device.

Compared with the prior art, the utility model adopts a servo power paying-off mode, the synchronous belt is a toothed belt and is sleeved outside the first synchronous belt wheel and the second synchronous belt wheel, the first synchronous belt wheel rotates, power is transmitted to the second synchronous belt wheel through the synchronous belt, and the second synchronous belt wheel also starts to rotate at the moment; the lower end of the first synchronous belt wheel is connected with a driving roller, the second synchronous belt wheel is connected with a driven roller, the first synchronous belt wheel is coaxial with the driving roller, the driving roller and the driven roller are used for winding wires, at the moment, the first synchronous belt wheel and the second synchronous belt wheel drive the driving roller and the driven roller, so that the wires can advance, and the synchronous belt is not abraded in the advancing process of the wires.

Drawings

The present invention can be further illustrated by the non-limiting examples given in the accompanying drawings;

FIG. 1 is a schematic view of the overall structure of a single-wire environmental-friendly electroplated diamond cutting wire saw production device of the utility model;

fig. 2 is a schematic diagram of the overall structure of the stainless steel framing system of the present invention.

The main element symbols are as follows:

1. a pay-off device; 2. a pretreatment device; 3. a sanding device; 4. a reinforcement device; 5. a thickening device; 6. a post-processing device; 7. a take-up device; 9. a main frame; 11. a first bracket; 12. a first timing pulley; 13. a second timing pulley; 14. a synchronous belt; 15. a via slip ring; 16. a drive roll; 17. a coupling; 18. a servo motor; 19. a mercury slip ring; 20. a driven roller; 21. tensioning a belt guide wheel; 22. mounting a plate; 23. a precision planetary reducer; 24. a stainless steel hinge cover plate; 25. a second bracket; 26. a slide rail; 27. a slide block.

Detailed Description

In order to make the present invention better understood by those skilled in the art, the technical solutions of the present invention are further described below with reference to the accompanying drawings and examples.

As shown in fig. 1 and 2, the one-machine two-wire environment-friendly electroplated diamond cutting wire saw production equipment comprises two sets of serially connected pay-off devices 1, a pre-treatment device 2, a sanding device 3, a reinforcing device 4, a thickening device 5, a post-treatment device 6 and a take-up device 7, wherein a stainless steel frame system is arranged in each device, the stainless steel frame system comprises a main frame 9 and a transmission device, a first support 11 is arranged on the top surface of the main frame 9, the transmission device is arranged on the upper plane of the first support 11, the transmission device comprises a first synchronous belt wheel 12 positioned at a wire inlet end, a second synchronous belt wheel 13 positioned at a wire outlet end and a synchronous belt 14, the synchronous belt 14 is a toothed belt and is sleeved outside the first synchronous belt wheel 12 and the second synchronous belt wheel 13, a servo motor 18 is arranged above the first synchronous belt wheel 12, and the lower end of the synchronous belt wheel is connected with, the first synchronous belt pulley 12 and the driving roller 16 are coaxial and are driven by a servo motor 18, the upper end of the second synchronous belt pulley 13 is provided with a mercury slip ring 19, and the lower end of the second synchronous belt pulley is connected with a driven roller 20; the front and the back of the middle part of the synchronous belt 14 are respectively provided with a tensioning belt guide wheel 21 meshed with the synchronous belt, and a mounting plate 22 is connected between the tensioning belt guide wheel 21 and the first support 11; the upper end of the first synchronous pulley 12 is connected with a via slip ring 15, a coupler 17 is inserted into the via slip ring 15, a precise planetary reducer 23 is arranged between the servo motor 18 and the coupler 17, and the upper end of the precise planetary reducer 23 is connected with the output end of the servo motor 18; the front bottom surface and the rear bottom surface of the first bracket 11 are provided with vertically downward stainless steel hinge cover plates 24; a second support 25 is arranged below the first support 11, a slide rail 26 is arranged on the inner side of the main frame 9, and a slide block 27 matched with the slide rail 26 is arranged between the second support 25 and the main frame 9.

In the embodiment, the wire winding device comprises two groups of wire unwinding devices 1, a pretreatment device 2, a sanding device 3, a reinforcing device 4, a thickening device 5, a post-treatment device 6 and a wire winding device 7 which are connected in series, unprocessed metal wires enter equipment from the wire unwinding devices 1, and are processed layer by layer to prepare diamond cutting wire saws which are collected in the wire winding device 7, one machine is double-wire, the two sides of the diamond cutting wire saws are symmetrically designed, and the production efficiency is high; each device is internally provided with a stainless steel frame assembly system, the stainless steel frame assembly system comprises a main frame 9 and a transmission device, a first support 11 is arranged on the top surface of the main frame 9, the transmission device is arranged on the upper plane of the first support 11, and the devices of the equipment are sequentially connected through a plurality of stainless steel frame assembly systems, so that wires can stably run in the whole equipment; the top surface of the main frame 9 is provided with a first bracket 11, a transmission device is arranged on the upper plane of the first bracket 11, the transmission device comprises a first synchronous belt wheel 12 positioned at an incoming line end, a second synchronous belt wheel 13 positioned at an outgoing line end and a synchronous belt 14, the upper end of the first synchronous belt wheel 12 is connected with a via slip ring 15, a coupler 17 is inserted in the via slip ring 15, a precise planetary reducer 23 is arranged between the servo motor 18 and the coupler 17, the upper end of the precise planetary reducer 23 is connected with the output end of the servo motor 18, the precise planetary reducer 23 is used for reducing the rotating speed and improving the output torque of the servo motor 18, the transmission efficiency is improved, the upper end of the coupler 17 is connected with the output end of the precise planetary reducer 23, the lower end of the coupler 17 penetrates through the slip ring via 15 to be connected with the first synchronous belt wheel 12, the coupler 17 transmits the rotation of, a servo motor 18 is arranged above the first synchronous belt pulley 12, the servo motor 18 is started, the first synchronous belt pulley 12 is driven by the servo motor 18, and the first synchronous belt pulley 12 starts to rotate; meanwhile, the synchronous belt 14 is a toothed belt and is sleeved outside the first synchronous belt pulley 12 and the second synchronous belt pulley 13, the first synchronous belt pulley 12 rotates and transmits power to the second synchronous belt pulley 13 through the synchronous belt 14, the upper end of the second synchronous belt pulley 16 is provided with a mercury slip ring 19, the mercury slip ring 19 is a rotary connector, and at the moment, the second synchronous belt pulley 13 also starts to rotate; the lower end of the first synchronous belt pulley 12 is connected with a driving roller 16, the first synchronous belt pulley 12 is coaxial with the driving roller 16, the second synchronous belt pulley 13 is connected with a driven roller 20, the driving roller 16 and the driven roller 20 are used for winding wires, at the moment, the transmission of the first synchronous belt pulley 12 and the second synchronous belt pulley 13 drives the transmission of the driving roller 16 and the driven roller 20, so that the advancing of the wires is realized, in the advancing process of the wires, the synchronous belt 14 is not worn, the frequent replacement is not needed, and the production efficiency is ensured; the front and the back of the middle part of the synchronous belt 14 are respectively provided with a tensioning belt guide wheel 21 which is meshed with the synchronous belt 14, a mounting plate 22 is connected between the tensioning belt guide wheel 21 and the first bracket 11, the tensioning belt guide wheel 21 is mounted on the first bracket 11 through the mounting plate 22 and meshed with gear teeth on the inner side of the synchronous belt 14, synchronous transmission of the synchronous belt 14 can be adjusted, and synchronous advancing of wires is guaranteed; the front bottom surface and the rear bottom surface of the first bracket 11 are provided with vertically downward stainless steel hinge cover plates 24, and the stainless steel hinge cover plates 24 protect working areas of all devices and reduce moisture heat loss; a second support 25 is arranged below the first support 11, a slide rail 26 is arranged on the inner side of the main frame 9, and a slide block 27 matched with the slide rail 26 is arranged between the second support 25 and the main frame 9 and can be adjusted according to the size of the working space required by each device.

According to the technical scheme, the device comprises two groups of pay-off devices 1, a pre-treatment device 2, a sanding device 3, a reinforcing device 4, a thickening device 5, a post-treatment device 6 and a take-up device 7 which are connected in series, unprocessed metal wires enter equipment from the pay-off devices 1, are subjected to layer-by-layer treatment, are prepared into diamond cutting wire saws, and are collected in the take-up device 7, and the device is double-wire, symmetrical in two sides and high in production efficiency; each device is internally provided with a stainless steel frame assembly system, the stainless steel frame assembly system comprises a main frame 9 and a transmission device, a first support 11 is arranged on the top surface of the main frame 9, the transmission device is arranged on the upper plane of the first support 11, and the devices of the equipment are sequentially connected through a plurality of stainless steel frame assembly systems, so that wires can stably run in the whole equipment; the top surface of the main frame 9 is provided with a first support 11, a transmission device is arranged on the upper plane of the first support 11, the transmission device comprises a first synchronous belt wheel 12 positioned at a wire inlet end, a second synchronous belt wheel 13 positioned at a wire outlet end and a synchronous belt 14, a servo motor 18 is arranged above the first synchronous belt wheel 12, the servo motor 18 is started, the first synchronous belt wheel 12 is driven by the servo motor 18, and the first synchronous belt wheel 12 starts to rotate; meanwhile, the synchronous belt 14 is a toothed belt and is sleeved outside the first synchronous belt pulley 12 and the second synchronous belt pulley 13, the first synchronous belt pulley 12 rotates and transmits power to the second synchronous belt pulley 13 through the synchronous belt 14, the upper end of the second synchronous belt pulley 16 is provided with a mercury slip ring 19, the mercury slip ring 19 is a rotary connector, and at the moment, the second synchronous belt pulley 13 also starts to rotate; the lower end of the first synchronous belt pulley 12 is connected with a driving roller 16, the first synchronous belt pulley 12 is coaxial with the driving roller 16, the second synchronous belt pulley 13 is connected with a driven roller 20, the driving roller 16 and the driven roller 20 are used for winding wires, at the moment, the transmission of the first synchronous belt pulley 12 and the second synchronous belt pulley 13 drives the transmission of the driving roller 16 and the driven roller 20, so that the advancing of the wires is realized, in the advancing process of the wires, the synchronous belt 14 is not worn, frequent replacement is not needed, and the production efficiency is ensured.

The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and it will be understood by those skilled in the art that the present invention can be modified and modified without departing from the principle of the present invention, and the modified and modified embodiments also fall within the protection scope of the claims of the present invention.

Claims

1. One-machine two-wire environment-friendly electroplating diamond cutting wire saw production equipment comprises two sets of serially connected pay-off devices (1), a pre-treatment device (2), a sanding device (3), a reinforcing device (4), a thickening device (5), a post-treatment device (6) and a wire take-up device (7), wherein a stainless steel frame system is arranged in each device and comprises a main frame (9) and a transmission device, a first support (11) is arranged on the top surface of the main frame (9), the transmission device is arranged on the upper plane of the first support (11), the equipment is characterized in that the transmission device comprises a first synchronous belt wheel (12) positioned at a wire inlet end, a second synchronous belt wheel (13) positioned at a wire outlet end and a synchronous belt (14), the synchronous belt (14) is a toothed belt and is sleeved outside the first synchronous belt wheel (12) and the second synchronous belt wheel (13), the driving device is characterized in that a servo motor (18) is arranged above the first synchronous belt wheel (12), the lower end of the first synchronous belt wheel is connected with a driving roller (16), the first synchronous belt wheel (12) and the driving roller (16) are coaxial and are driven by the servo motor (18), a mercury slip ring (19) is arranged at the upper end of the second synchronous belt wheel (13), and the lower end of the second synchronous belt wheel is connected with a driven roller (20).

2. The one-machine two-wire environment-friendly electroplated diamond-cutting wire saw production equipment as claimed in claim 1, wherein: the front and the back of the middle part of the synchronous belt (14) are respectively provided with a tensioning belt guide wheel (21) which is meshed with the synchronous belt, and a mounting plate (22) is connected between the tensioning belt guide wheel (21) and the first support (11).

3. The one-machine two-wire environment-friendly electroplated diamond-cutting wire saw production equipment as claimed in claim 1, wherein: the upper end of the first synchronous pulley (12) is connected with a via hole slip ring (15), a coupler (17) is inserted into the via hole slip ring (15), a precise planetary reducer (23) is arranged between the servo motor (18) and the coupler (17), and the upper end of the precise planetary reducer (23) is connected with the output end of the servo motor (18).

4. The one-machine two-wire environment-friendly electroplated diamond-cutting wire saw production equipment as claimed in claim 1, wherein: vertical downward stainless steel hinge cover plates (24) are installed on the front bottom surface and the rear bottom surface of the first support (11).

5. The one-machine two-wire environment-friendly electroplated diamond-cutting wire saw production equipment as claimed in claim 1, wherein: a second support (25) is arranged below the first support (11), a sliding rail (26) is arranged on the inner side of the main frame (9), and a sliding block (27) matched with the sliding rail (26) is arranged between the second support (25) and the main frame (9).