WO2016058219A1 - Integrated processing device for wheel/worm gears and integrated processing method for wheel/worm gears - Google Patents

Integrated processing device for wheel/worm gears and integrated processing method for wheel/worm gears Download PDF

Info

Publication number
WO2016058219A1
WO2016058219A1 PCT/CN2014/089658 CN2014089658W WO2016058219A1 WO 2016058219 A1 WO2016058219 A1 WO 2016058219A1 CN 2014089658 W CN2014089658 W CN 2014089658W WO 2016058219 A1 WO2016058219 A1 WO 2016058219A1
Authority
WO
WIPO (PCT)
Prior art keywords
milling cutter
gear
output gear
tooth
integrated
Prior art date
Application number
PCT/CN2014/089658
Other languages
French (fr)
Chinese (zh)
Inventor
吴春谅
Original Assignee
深圳市京田精密科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市京田精密科技有限公司 filed Critical 深圳市京田精密科技有限公司
Publication of WO2016058219A1 publication Critical patent/WO2016058219A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/02Machine tools for performing different machining operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q15/00Automatic control or regulation of feed movement, cutting velocity or position of tool or work
    • B23Q15/007Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
    • B23Q15/08Control or regulation of cutting velocity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q5/00Driving or feeding mechanisms; Control arrangements therefor
    • B23Q5/02Driving main working members
    • B23Q5/04Driving main working members rotary shafts, e.g. working-spindles
    • B23Q5/043Accessories for spindle drives
    • B23Q5/048Speed-changing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q15/00Automatic control or regulation of feed movement, cutting velocity or position of tool or work
    • B23Q15/007Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q5/00Driving or feeding mechanisms; Control arrangements therefor
    • B23Q5/02Driving main working members

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Gear Transmission (AREA)
  • Gear Processing (AREA)

Abstract

Disclosed are a manufacturing device for wheel/worm gears and the corresponding processing method for wheel/worm gears. The manufacturing device for wheel/worm gears comprises a machine frame (100), wherein the machine frame (100) is provided with a power device, a lathe cutter (700), a clamp (800) and a control system, and the machine frame (100) is also provided with a milling cutter (300) and a transmission mechanism (310) for transmitting power to the milling cutter (300), and the device is capable of synchronously completing gear cutting and milling processes on the same equipment without occupying too much space. The integrated processing method for gears greatly improves the manufacturing and processing efficiency of gears and thus lowers the gear manufacturing cost.

Description

一体式齿/蜗轮加工装置及齿/蜗轮的一体式加工方法  Integrated tooth/worm gear processing device and integrated processing method for tooth/worm wheel 技术领域 Technical field
本发明涉及齿轮及蜗轮的生产技术领域,更具体的说涉及齿/蜗轮的生产装置及相应的齿/蜗轮加工方法。  The invention relates to the technical field of production of gears and worm gears, and more particularly to a tooth/worm gear production device and a corresponding tooth/worm wheel machining method.
背景技术 Background technique
齿轮是轮缘上有齿能连续啮合传递运动和动力的机械元件,齿轮是能互相啮合的有齿的机械零件,齿轮在传动中的应用很早便已经出现,具有很早的应用历史。由于齿轮应用十分广泛,发展到今天,齿轮的种类越来越多,按齿廓曲线可分为渐开线齿轮、摆线齿轮、圆弧齿轮等。按外形可分为圆柱齿轮、锥齿轮、非圆齿轮、齿条、蜗杆-蜗轮等;按轮齿所在的表面可分为外齿轮和内齿轮;按齿线形状可分为直齿轮、斜齿轮、人字齿轮、曲线齿轮等。按制造方法可分为铸造齿轮、切制齿轮、轧制齿轮、烧结齿轮等。 The gear is a mechanical component with teeth on the rim that can continuously mesh to transmit motion and power. The gear is a toothed mechanical part that can mesh with each other. The application of the gear in the transmission has already appeared very early, and has a very early application history. Due to the wide application of gears, today, there are more and more types of gears, which can be divided into involute gears, cycloidal gears, arc gears, etc. according to the tooth profile curve. According to the shape, it can be divided into cylindrical gear, bevel gear, non-circular gear, rack, worm-worm gear, etc.; according to the surface where the gear teeth are located, it can be divided into external gear and internal gear; according to the shape of the tooth line, it can be divided into spur gear and helical gear. , herringbone gears, curved gears, etc. According to the manufacturing method, it can be divided into a cast gear, a cut gear, a rolling gear, a sintered gear, and the like.
不同种类的齿轮对应不同的加工方法,现有的齿轮加工方法一般应包括以下内容:齿轮毛坯加工、齿面加工、热处理工艺及齿面的精加工。传统的齿轮加工工艺中,冷加工阶段的各个加工步骤均为分开的,例如传统的加工工艺均是在车床上加工毛坯,之后将车削后的半成品, 送入下一道工序,即放到滚齿机上进行滚齿加工(或剃齿加工),从生产车间的布局来看,从车床到滚齿机或剃齿机之间往往会有一定距离,这样以来,对于传统的生产工艺,操作人员在工作时通常采取一次性加工到一定数量, 之后将车削过的毛坯件送至滚齿机或剃齿机处由相应的工作人员再进行齿形的加工,两道工序之间的衔接性很差,若齿形加工处的工作人员发现将要加工的毛坯件尺寸不合格, 需要再返回至车床工序进行矫正或者作废处理,这便极大的增加了齿轮加工过程的复杂程度,而且这种分工序的、需要在不同工位处进行加工的过程也会导致齿轮的生产效率变低,同时,车床和滚齿机或剃齿机等设备售价很高,这也会直接导致所加工出的齿轮成本过高。 Different types of gears correspond to different processing methods. The existing gear processing methods generally include the following contents: gear blank machining, tooth surface machining, heat treatment process and tooth surface finishing. In the conventional gear processing process, the various processing steps in the cold working stage are separated. For example, the conventional processing technology is processing the blank on a lathe, and then turning the semi-finished product after turning, It is sent to the next process, which is placed on the hobbing machine for hobbing (or shaving). From the layout of the production workshop, there is often a certain distance from the lathe to the hobbing machine or the shaving machine. In the traditional production process, the operator usually takes one-time processing to a certain amount when working. After that, the turned blanks are sent to the gear hobbing machine or the shaving machine, and the corresponding workers perform the machining of the tooth shape. The connection between the two processes is very poor, if the staff of the tooth processing machine finds that it will be processed. The blank size is unqualified, Need to return to the lathe process for correction or disposal, which greatly increases the complexity of the gear processing process, and the process of this sub-process, which needs to be processed at different stations, will also lead to gear production efficiency. Low, at the same time, the price of equipment such as lathes and gear hobbing machines or shaving machines is very high, which will directly lead to the cost of the gears processed.
发明内容 Summary of the invention
为了解决上述技术问题,本发明提供一种成本低廉、生产效率高的一体式齿/蜗轮加工装置,以及生产工艺流程更为简洁齿轮的一体式加工方法。 In order to solve the above technical problems, the present invention provides an integrated tooth/worm gear processing apparatus with low cost and high production efficiency, and an integrated processing method for a more compact gear of a production process.
本发明为解决上述技术问题所采用的技术方案为:一体式齿/蜗轮加工装置,包括机架,在所述的机架上设有动力装置、车刀、夹具和控制系统,在所述的机架上还设有铣刀以及向所述铣刀传输动力的传动机构。 The technical solution adopted by the present invention to solve the above technical problem is: an integrated tooth/worm gear processing device, comprising a frame, on which a power device, a turning tool, a clamp and a control system are provided, A milling cutter and a transmission mechanism for transmitting power to the milling cutter are also provided on the frame.
对于本发明中的一体式齿/蜗轮加工装置,作为进一步的设置方案,在所述的机架上设有多把所述的车刀。  In the integrated tooth/worm gear processing apparatus of the present invention, as a further arrangement, a plurality of the turning tools are provided on the frame.
对于本发明中的一体式齿/蜗轮加工装置,作为对车刀、铣刀等部件的位置关系的限定,所述的多把车刀在所述的夹具周围分布,所述的铣刀设置在所述机架靠近所述夹具的位置,所述的车刀以及所述的铣刀在所述控制系统的控制下伸缩,实现切削、回位动作;在所述的机架上还设有定位轴,所述的定位轴与所述的夹具以相对的方位设置。 In the integrated tooth/worm gear processing apparatus of the present invention, as a limitation on the positional relationship of components such as a turning tool, a milling cutter, etc., the plurality of turning tools are distributed around the jig, and the milling cutter is disposed at The frame is close to the position of the clamp, the turning tool and the milling cutter are telescoped under the control of the control system to realize cutting and returning operations; and positioning is also provided on the frame A shaft, the positioning shaft and the clamp are disposed in opposite orientations.
本发明中的一体式齿/蜗轮加工装置,在所述的机架上还设有向所述传动机构传递动力的变速机构,所述的变速机构包括减速机,主传动轴,以及设置在所述主传动轴上的第一输出齿轮和第二输出齿轮,在靠近所述第一输出齿轮的位置设有第一离合器,在靠近所述第二输出齿轮的位置设有第二离合器;所述的减速机由所述的电机带动运转,在所述的电机的主轴上装有电机输出齿轮,在所述的减速机的输出轴上装有减速机输出齿轮,所述的第一输出齿轮能够在所述的第一离合器的控制下与所述的电机输出齿轮啮合/脱离,所述的第二输出齿轮能够在所述第二离合器的控制下与所述的减速机输出齿轮啮合/脱离。 In the integrated tooth/worm gear processing apparatus of the present invention, a shifting mechanism for transmitting power to the transmission mechanism is further provided on the frame, the shifting mechanism includes a speed reducer, a main drive shaft, and a setting a first output gear and a second output gear on the main drive shaft, a first clutch is disposed at a position close to the first output gear, and a second clutch is disposed at a position close to the second output gear; The reducer is driven by the motor, and a motor output gear is mounted on the main shaft of the motor, and a reducer output gear is mounted on the output shaft of the reducer, and the first output gear can be The first clutch is engaged/disengaged from the motor output gear under the control of the first clutch, and the second output gear is engageable/disengageable with the reducer output gear under the control of the second clutch.
对于本发明中的一体式齿/蜗轮加工装置,作为传动机构的一种可选方案,所述的传动机构包括多个相互啮合的齿轮,将所述动力装置的动力传输至所述的铣刀,而且,在所述的变速机构与所述的传动机构之间还设有万向节。 For the integrated tooth/worm gear processing apparatus of the present invention, as an alternative to the transmission mechanism, the transmission mechanism includes a plurality of intermeshing gears for transmitting power of the power unit to the milling cutter Moreover, a universal joint is further disposed between the shifting mechanism and the transmission mechanism.
对于本发明中的一体式齿/蜗轮加工装置,作为传动机构的一种可选方案,所述的传动机构为链条链轮。  For the integrated tooth/worm gear processing apparatus of the present invention, as an alternative to the transmission mechanism, the transmission mechanism is a chain sprocket.
对于本发明中的一体式齿/蜗轮加工装置,所述的铣刀设置在铣刀座上,所述的车刀设置在车刀架上。  For the integrated tooth/worm gear processing apparatus of the present invention, the milling cutter is disposed on a milling cutter holder, and the turning tool is disposed on the tool holder.
使用本发明中的一体式齿/蜗轮加工装置对齿/蜗轮的一体式加工方法,使用一体式齿/蜗轮加工装置,包括以下步骤:  An integrated tooth/worm gear processing apparatus using the integrated tooth/worm gear processing apparatus of the present invention for an integrated machining method of the tooth/worm wheel includes the following steps:
S1 、设置切削参数,将齿坯安装到一体式齿/蜗轮加工装置的夹具处,进行切削加工,得尺寸合格的毛坯件;  S1, setting cutting parameters, mounting the blank blank to the fixture of the integrated tooth/worm gear processing device, performing cutting processing to obtain a blank of acceptable size;
S2 、控制系统控制变速机构的第一离合器使主传动轴上的第一传动齿轮与电机输出齿轮脱离,控制第二离合器使主传动轴上的第二传动齿轮与减速机输出齿轮啮合,使得铣刀在动力装置的带动下开始运转,进行铣齿加工;  S2 The control system controls the first clutch of the shifting mechanism to disengage the first transmission gear on the main drive shaft from the motor output gear, and controls the second clutch to mesh the second transmission gear on the main drive shaft with the output gear of the reducer, so that the milling cutter Start running under the driving of the power unit, and perform milling processing;
S3 、铣齿过程结束,得尺寸合格的产品。  S3, the milling process is over, and the product is qualified.
对于本发明中的齿/蜗轮的一体式加工方法,在所述的步骤S1中,当切削过程结束后,测量切削所得毛坯件若尺寸合格则进行下一道工序,若尺寸不合格则调整切削参数重新进行切削或者放入废料箱。 For the integrated machining method of the tooth/worm wheel in the present invention, in the step S1, when the cutting process is finished, if the size of the obtained blank is measured, the next step is performed, and if the size is unqualified, the cutting parameter is adjusted. Re-cut or put in the waste bin.
使用本发明一体式齿/蜗轮加工装置及齿/蜗轮的一体式加工方法具有以下有益效果:由于在车床机架上安装了铣齿座和减速传动机构,采用电机作为统一动力源,在正常车削加工时,电机带动控制车刀进行切削加工,当车削加工过程结束后,控制第一离合器使第一输出齿轮与电机输出齿轮脱离,同时控制第二离合器使得第二输出齿轮与减速机输出齿轮啮合,从而将电机的转速降低,并最终将动力通过万向节传送至铣齿座处,带动铣刀进行铣齿加工;这种一体式的齿轮加工装置降低了设备的生产成本,不必再像传动的车床与剃齿机或滚齿机分开式的大型设备,不需要占用太大的空间即可同时在同一设备上完成切削、铣齿的加工过程,而且,本发明中的齿轮的一体式加工方法极大的提高了齿轮的生产加工效率,降低了齿轮的制作成本。The integrated machining method using the integrated tooth/worm gear processing device and the tooth/worm wheel of the present invention has the following beneficial effects: since the milling cutter seat and the reduction transmission mechanism are mounted on the lathe frame, the motor is used as a unified power source, and the normal turning is performed. During machining, the motor drives the turning tool to perform cutting. When the turning process is finished, the first clutch is controlled to disengage the first output gear from the motor output gear, and the second clutch is controlled to mesh the second output gear with the output gear of the reducer. Therefore, the rotation speed of the motor is lowered, and finally the power is transmitted to the milling cutter through the universal joint, and the milling cutter is driven to perform the milling process; the integrated gear processing device reduces the production cost of the equipment, and does not have to be driven. The large-sized equipment of the lathe and the gear hobbing machine can complete the cutting and milling process on the same equipment without occupying too much space, and the integrated processing method of the gear in the invention is extremely The large increase in gear production and processing efficiency and reduce the production cost of the gear.
附图说明 DRAWINGS
图1为现有技术中的一种车床的整体结构示意图;  1 is a schematic view showing the overall structure of a lathe in the prior art;
图2为本发明 提供的 一体式齿/蜗轮加工装置的整体结构示意图;  2 is a schematic view showing the overall structure of an integrated tooth/worm gear processing device provided by the present invention;
图 3 为本发明提供的 一体式齿/蜗轮加工装置的车刀、铣刀、夹具以及定位轴的位置关系的正视图;  Figure 3 is a front elevational view showing the positional relationship of the turning tool, the milling cutter, the jig and the positioning shaft of the integrated tooth/worm gear processing device provided by the present invention;
图 4 为本发明提供的 一体式齿/蜗轮加工装置的车刀、铣刀、夹具以及定位轴的位置关系的侧视图;  Figure 4 is a side view showing the positional relationship of the turning tool, the milling cutter, the jig and the positioning shaft of the integrated tooth/worm gear processing device provided by the present invention;
图5为本发明提供的一体式齿/蜗轮加工装置的传动机构的结构示意图;  5 is a schematic structural view of a transmission mechanism of the integrated tooth/worm gear processing device provided by the present invention;
图6为本发明中的齿/蜗轮的一体式加工方法的流程图。  Fig. 6 is a flow chart showing an integrated processing method of a tooth/worm wheel in the present invention.
具体实施方式 detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。 The technical solutions in the embodiments of the present invention will be clearly described in conjunction with the drawings in the embodiments of the present invention. Some embodiments, rather than all of the embodiments, are invented. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
如图1、图2所示,传统的用于粘接料带的单边定位胶带,包括胶带1,在胶带1上覆盖一层防粘纸3,在胶带1的侧边设有定位条块2,定位条块2与其所覆盖的防粘纸3贴在一起,并且防粘纸3在定位条块2的内测边有一道折痕,便于揭掉定位条块2时能够同时将定位条块2所覆盖着的部分防粘纸揭开,便于使用此部位的胶带进行粘接。 As shown in FIG. 1 and FIG. 2, the conventional single-side positioning tape for the adhesive tape includes the tape 1, the tape 1 is covered with a release paper 3, and the positioning strip is provided on the side of the tape 1. 2, the positioning strip 2 is attached to the anti-adhesive paper 3 covered by it, and the anti-adhesive paper 3 has a crease in the inner measuring edge of the positioning strip 2, so that the positioning strip can be simultaneously removed when the positioning strip 2 is removed A portion of the release paper covered by the block 2 is uncovered, facilitating bonding using the tape of the portion.
本发明的第一种实施例如图3、图4所示, 双边定位接料带,包括透明胶带21,在透明胶带21上设有两个相互平行的定位条块,即第一定位条块22和第二定位条块23,第一定位条块22与第二定位条块23之间的间隔区域形成对料区24,在对料区24内设有粘接胶带20,在对料区24内的粘接胶带20上设有第一防粘纸28,在使用时,对料区24用于容纳待粘接的料带31,使两跟待粘接的料带在对料区24内对准,故其宽度与料带的宽度相适应,使料带31能够恰好放进对料区24内。 A first embodiment of the present invention is shown in Figures 3 and 4, The double-position positioning strip includes a transparent tape 21, and two transparent positioning strips are disposed on the transparent tape 21, namely, the first positioning strip 22 and the second positioning strip 23, and the first positioning strip 22 and the second positioning strip 22 The spacing area between the two positioning strips 23 forms a materializing zone 24, in which the adhesive tape 20 is disposed, and the first adhesive tape 28 is disposed on the adhesive tape 20 in the materializing zone 24. In use, the feed zone 24 is adapted to receive the strip 31 to be bonded so that the two strips to be bonded are aligned in the feed zone 24, so that the width is adapted to the width of the strip. The belt 31 can be placed just inside the feed zone 24.
第一定位条块22与透明胶带21粘接在一起,使得在揭去第一定位条块22的同时能够将透明胶带21揭去。 The first positioning bar 22 is bonded to the transparent tape 21 so that the transparent tape 21 can be peeled off while the first positioning bar 22 is removed.
在第二定位条块23与透明胶带21之间同样设有粘接胶带20,而且在第二定位条块23与粘接胶带20之间还设有第二防粘纸26,第二定位条块23粘在第二防粘纸26上,需要注意的是,要使第二定位条块23与第二防粘纸26之间的粘接力大于第二防粘纸26与粘接胶带20之间的粘接力,便于在揭去第二定位条块23的同时能够将第二防粘纸26揭去。 An adhesive tape 20 is also disposed between the second positioning strip 23 and the transparent adhesive tape 21, and a second release paper 26 is further disposed between the second positioning strip 23 and the adhesive tape 20, and the second positioning strip is disposed. The block 23 is adhered to the second release paper 26, and it should be noted that the adhesion between the second positioning strip 23 and the second release paper 26 is greater than that of the second release paper 26 and the adhesive tape 20. The adhesion between the two can prevent the second release sheet 26 from being removed while the second positioning strip 23 is removed.
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。 The technical solutions in the embodiments of the present invention will be clearly described in conjunction with the drawings in the embodiments of the present invention. Some embodiments, rather than all of the embodiments, are invented. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
传统的车床一般包括机架、车刀、夹具、动力装置、控制系统等,在工作时,待加工的毛坯件放置在夹具中,启动开关后车刀对毛坯件进行切削加工,直到达到标准停止加工,将加工好的毛坯件取下,对于不同的车床,其车刀、传动机构、控制系统等虽然各有差异,但这些差异均为本领域技术人员所熟知,故本发明中不再详细阐述。由于本发明中的改进点可以适用于各种不同型号的车床、机床,但由于车床型号、类型不同,在具体使用安装时,针对各种车床相适应性的改进,属于本领域技术人员所应当具有的常规能力。本发明中,将不再对现有的各种车床做相应实施例的描述。 Conventional lathes generally include a frame, a turning tool, a jig, a power unit, a control system, etc. During operation, the blank to be processed is placed in the fixture, and the turning tool is used to cut the blank until the standard stop is reached. Processing, the processed blanks are removed, although the turning tools, the transmission mechanism, the control system and the like are different for different lathes, but these differences are well known to those skilled in the art, so the details are not detailed in the present invention. set forth. Since the improvement point in the present invention can be applied to various types of lathes and machine tools, due to the different types and types of lathes, it is necessary for those skilled in the art to improve the adaptability of various lathes during specific installation. Have the usual ability. In the present invention, the description of the corresponding embodiments of the various conventional lathes will not be made.
图 1 为现有技术中的一种卧式机械传动自动化车床,其可以用于加工蜗轮,以此为例,其主要部件有送料装置 1 ,可以将长杆状的毛坯件送入到车床的车刀处,并在夹具的夹持下固定,在主轴 2 的带动下旋转,然后第一车刀部分 3 和第二车刀 7 按控制系统 6 的设定程序进行切削动作,动力装置 5 提供动力,带动主轴 2 旋转,双轴传动机构 4 完成动力的传输。 1 is a horizontal mechanical transmission automatic lathe in the prior art, which can be used for machining a worm wheel, for example, the main components thereof have a feeding device 1 The long rod-shaped blank piece can be fed into the turning tool of the lathe, fixed under the clamp of the clamp, rotated by the spindle 2, and then the first turning part 3 and the second turning tool 7 are controlled. System 6 The setting procedure performs the cutting action, the power unit 5 provides power to drive the spindle 2 to rotate, and the twin-shaft transmission mechanism 4 completes the transmission of power.
以图 1 中给出的自动车床为基础,将本发明中的改进点作为本发明中的 一体式齿/蜗轮加工装置的 实施例,改进后的整体结构示意图如图 2 所示, 一体式齿/蜗轮加工装置,包括机架100,在机架100上设有动力装置、车刀700,夹具800和控制系统,如图所示,车刀700为多把车刀,在夹具800周围分布,在机架100上,靠近夹具800的位置设有铣刀300,铣刀300在传动机构的带动下运转,并接受控制系统的控制。在夹具800的对面设有定位轴,加工时,坯料一端由夹具800夹持,在坯料向前输送过程中,其前端顶紧在定位轴处,夹具800在动力装置的带动下旋转,控制系统控制车刀700伸缩,对坯料进行车削加工,当切削加工完成后,控制系统按照设定的程序,控制铣刀300对车削加工后的坯料进行铣齿,铣完之后即完成一体式加工。对于该自动车床,其可以采用长杆状的坯料制作蜗轮,故在车削加工、铣齿加工完成后,可在设定的程序控制下将将坯料铣完齿的部分切削下来,即可得初步加工后的零件,最后对其进行剃齿或去毛边等处理后即得成品。 Based on the automatic lathe given in Fig. 1, the improvement point of the present invention is taken as the integrated tooth/worm gear processing device of the present invention. Embodiment, the improved overall structure is shown in Figure 2, The integrated tooth/worm gear processing device comprises a frame 100. The frame 100 is provided with a power device, a turning tool 700, a clamp 800 and a control system. As shown, the turning tool 700 is a plurality of turning tools. Surrounding the distribution, on the frame 100, a milling cutter 300 is provided near the clamp 800. The milling cutter 300 is driven by the transmission mechanism and is controlled by the control system. A positioning shaft is disposed on the opposite side of the clamp 800. During processing, one end of the blank is clamped by the clamp 800. During the forward conveyance of the blank, the front end thereof is tightened at the positioning shaft, and the clamp 800 is rotated by the power unit, and the control system is controlled. The turning tool 700 is controlled to expand and contract, and the blank is turned and processed. When the cutting process is completed, the control system controls the milling cutter 300 to perform milling on the blank after the turning according to the set program, and completes the integrated processing after the milling. For the automatic lathe, the worm wheel can be made by using a long rod-shaped blank. Therefore, after the turning and milling processing is completed, the part of the blank that has been milled and finished can be cut under the set program control, and the preliminary can be obtained. After the processed parts are finally shaved or deburred, the finished product is obtained.
如图 2 所示的,动力装置可选用电机 210 ,电机 210 通过传动件 500 带动夹具 800 运转,在机架 100 上还设有传动轴 600 ,传动轴 600 同样由电机 210 带动,在传动轴 600 上装有换向器,万向节 400 一端接在换向器(图中未示出)上,另一端接在传动机构上,电机 210 的动力经传动轴、换向器、万向节、传动机构最终传输至铣刀 300 处,带动铣刀 300 运转,使其对车削后的毛坯件进行铣齿加工。 As shown in Fig. 2, the power unit can be equipped with a motor 210, and the motor 210 drives the fixture through the transmission member 500. In operation, a drive shaft 600 is further disposed on the frame 100, and the drive shaft 600 is also driven by the motor 210, and a commutator is mounted on the drive shaft 600, and the universal joint 400 One end is connected to the commutator (not shown), and the other end is connected to the transmission mechanism. The power of the motor 210 is finally transmitted to the milling cutter 300 via the transmission shaft, the commutator, the universal joint and the transmission mechanism. Milling cutter 300 It is operated to mill the roughed parts.
图 3 为本发明中提供的 一体式齿/蜗轮加工装置中的车刀、铣刀、夹具以及定位轴的位置关系的正视图,如图所示,夹具800与定位轴900相对设置,坯料在夹具800中被夹紧,端部顶在定位轴900上,车刀700的以图中所示的位置,围绕夹具800分布,其刀头能够在车刀架的伸缩下到夹具800和定位轴900之间,对夹在夹具800与定位轴900之间的坯料进行车削加工,在夹具800旁边设有铣刀300,铣刀300卡在铣刀座上,铣刀座与传动机构310连接,传动机构310将一体式齿/蜗轮加工装置的动力装置的动力传输至铣刀300,带动铣刀300进行运转,对坯料进行铣齿加工。在应用时,将铣刀座固定在一个可伸缩的机械臂上,机械臂可在控制系统的作用下伸缩,带动铣刀300对夹在夹具800和定位轴900之间的坯料进行铣齿加工;当然,也可将传动机构310整体设置成可移动式的,使其能够向坯料方向移动。 Figure 3 is provided in the present invention A front view of the positional relationship of the turning tool, the milling cutter, the clamp, and the positioning shaft in the integrated tooth/worm gear processing apparatus. As shown, the clamp 800 is disposed opposite to the positioning shaft 900, and the blank is clamped in the clamp 800. The top is located on the positioning shaft 900, and the turning tool 700 is distributed around the jig 800 at the position shown in the drawing, and the cutting head can be moved between the jig 800 and the positioning shaft 900 under the expansion and contraction of the tool holder, and the pair is clamped in the jig. The blank between the 800 and the positioning shaft 900 is turned, and a milling cutter 300 is arranged beside the clamp 800. The milling cutter 300 is stuck on the milling cutter seat, and the milling cutter base is connected with the transmission mechanism 310. The transmission mechanism 310 will be integrated gear/ The power of the power unit of the worm gear processing device is transmitted to the milling cutter 300, and the milling cutter 300 is driven to perform milling processing on the blank. In application, the milling cutter holder is fixed on a telescopic mechanical arm, and the mechanical arm can be telescoped under the control system, and the milling cutter 300 is used to perform milling on the blank between the clamp 800 and the positioning shaft 900. Of course, the transmission mechanism 310 as a whole may be movably arranged to be movable in the direction of the blank.
图 4 为本发明中提供的 一体式齿/蜗轮加工装置中的车刀、铣刀、夹具以及定位轴的位置关系的侧视图,如图所示,夹具800与定位轴900相对设置,二者之间有一定的距离,长杆状坯料从夹具800中穿出,并顶紧在定位轴900上,一般情况下,定位轴900是可移动的,其移动方向为朝向夹具800以及远离夹具800,当坯料从夹具800中伸出,定位轴900朝向夹具800方向移动,将坯料顶紧在夹具800和定位轴900之间,即可对坯料进行车削或铣齿等加工;车刀700设置在上方,多数情况下,车刀安装在车刀架上,并在车刀架的带动下向下走刀,直到车刀的刀头接触坯料对其进行车削加工,车刀700可设置多把,选用不同型号、不同切削类型的车刀,可依次对坯料进行车外圆、车前端等,在定位轴900处还可以设置能够钻孔的钻头或者车刀,对坯料进行钻孔;当车削加工完成后,车刀700在车刀架的带动下收缩至夹具800上方,控制系统控制铣刀300运转,并将其移动至卡在夹具800和定位轴900之间的坯料处,开始对坯料进行铣齿加工。铣齿工艺结束后,控制系统带动铣刀300返回原位。 Figure 4 is provided in the present invention A side view of the positional relationship between the turning tool, the milling cutter, the jig and the positioning shaft in the integrated tooth/worm gear processing device. As shown in the figure, the jig 800 is disposed opposite to the positioning shaft 900 with a certain distance between the two. The rod blank is passed through the clamp 800 and is placed against the positioning shaft 900. Typically, the positioning shaft 900 is movable, moving in a direction toward the clamp 800 and away from the clamp 800, when the blank extends from the clamp 800 The positioning shaft 900 is moved toward the clamp 800, and the blank is placed between the clamp 800 and the positioning shaft 900, so that the blank can be turned or milled, etc.; the turning tool 700 is disposed above, and in most cases, the turning tool It is installed on the tool holder and moves downwards under the driving of the tool holder until the cutting head of the turning tool contacts the blank to turn it. The turning tool 700 can be set up with multiple models and different types and different cutting types. The turning tool can sequentially carry out the outer circle of the blank, the front end of the vehicle, etc., and a drill or a turning tool capable of drilling can be arranged at the positioning shaft 900 to drill the blank; when the turning is completed, the turning tool 700 is in the vehicle. Drive by the knife holder Shrinkage to the upper jig 800, the control system controls the operation of the cutter 300, and moves it to the card blank between the clamp 800 and positioning shaft 900, and starts processing the blank for milling. After the milling process is completed, the control system drives the milling cutter 300 back to its original position.
在加工过程中,当进行车削工艺时,动力装置带动夹具 800 高速旋转,车刀 700 沿坯料的表面或端面进行车削加工,当车削工艺结束后需进行铣齿工艺时,动力装置降低夹具 800 的转速,与此同时,动力装置带动铣刀 300 运转,并使其移动至坯料处,对坯料进行铣齿加工,在改变夹具 800 转速、以及带动铣刀 300 运转时,需要相应的调整(一般情况下铣齿的转速较低)夹具 800 和铣刀 300 的转速,在本发明中,还将提供一种变速机构 200 ,其位于机架 100 内部,用于调整夹具 800 和铣刀 300 的转速,其结构示意图如图 5 所示,变速机构 200 包括 减速机211,电机210带动减速机211运转(可将电机210的输出轴的一端伸入到减速机中带动其运转),电机210的主轴上装有电机输出齿轮206,减速机211的输出轴上装有减速机输出齿轮207,机架100上还设有轴承座(图中未标示)和主传动轴201,轴承座中装有轴承(图中未标示),主传动轴201穿过轴承的内圈,通过轴承固定在轴承座上,轴承座固定在机架100上;在主传动轴201上设有两组齿轮,分别为第一输出齿轮203和第二输出齿轮205,这里的第一输出齿轮203和第二输出齿轮205均为多个大小不同的齿轮,其中,第一输出齿轮203上的齿轮能够在控制调整下与电机输出齿轮206啮合,可在调整下选择不同大小的齿轮与电机输出齿轮206啮合,以控制调整电机210的输出转速,将电机210的动力通过主传动轴201传输出去,同样的,第二输出齿轮205上的齿轮能够在控制调整下与减速机211的输出轴上的减速机输出齿轮207啮合,可在调整下选择不同大小的齿轮与减速机输出轴207啮合,以改变减速机输出转数,从而调整主传动轴201的转速。 During the machining process, when the turning process is performed, the power unit drives the clamp 800 to rotate at a high speed, and the turning tool 700 Turning is performed along the surface or end surface of the blank. When the milling process is required after the turning process, the power unit reduces the rotational speed of the clamp 800, and at the same time, the power unit drives the milling cutter 300. Run and move it to the blank, and carry out the milling of the blank. When changing the speed of the clamp 800 and driving the milling cutter 300, it needs to be adjusted accordingly (in general, the rotation speed of the milling cutter is low). And the rotational speed of the milling cutter 300, in the present invention, a shifting mechanism 200 is also provided which is located inside the frame 100 for adjusting the rotational speed of the clamp 800 and the milling cutter 300. As shown in Figure 5, the shifting mechanism 200 includes The speed reducer 211 and the motor 210 drive the speed reducer 211 to operate (one end of the output shaft of the motor 210 can be extended into the speed reducer to drive the motor), and the motor output gear 206 is mounted on the main shaft of the motor 210, and the output shaft of the speed reducer 211 is mounted on the output shaft of the speed reducer 211. There is a reducer output gear 207. The frame 100 is further provided with a bearing seat (not shown) and a main drive shaft 201. The bearing housing is provided with a bearing (not shown), and the main drive shaft 201 passes through the bearing. The ring is fixed on the bearing seat by a bearing, and the bearing seat is fixed on the frame 100; two sets of gears are arranged on the main drive shaft 201, respectively being a first output gear 203 and a second output gear 205, where the first output is The gear 203 and the second output gear 205 are a plurality of gears of different sizes, wherein the gears on the first output gear 203 can be meshed with the motor output gear 206 under control adjustment, and different sizes of gears and motors can be selected under adjustment. The output gear 206 is meshed to control the output rotational speed of the motor 210, and the power of the motor 210 is transmitted through the main drive shaft 201. Similarly, the gear on the second output gear 205 can be adjusted in the control. 207 meshed with the gear output shaft of the speed reducer output gear 211, of different sizes can be selected in the adjustment of the gear output shaft gear 207 engaged to change the number of revolutions of the gear output, thereby adjusting the speed of the main drive shaft 201.
正常切削工艺进行过程中,主轴201接受电机210的动力带动车刀运行进行切削动作,以切削所需速度转动,当切削过程完成,主轴201接受减速机211的动力,以相对较低的转动速度带动铣刀运转,主轴201的动力来源可由离合器控制。 During the normal cutting process, the spindle 201 receives the power of the motor 210 to drive the turning tool to perform the cutting action, and rotates at the required cutting speed. When the cutting process is completed, the spindle 201 receives the power of the speed reducer 211 at a relatively low rotational speed. To drive the milling cutter, the power source of the spindle 201 can be controlled by the clutch.
如图 5 所示,在靠近第一输出齿轮 203 的位置设有第一离合器 202 ,用于调整第一输出齿轮 203 上的齿轮与电机输出齿轮 206 啮合或脱离,从而调整主传动轴 201 的转速或者使其脱离与电机输出齿轮 206 的啮合,实现对电机 210 的输出转速的调整,在靠近第二输出齿轮 205 的位置设有第二离合器 204 ,用于调整第二输出齿轮 205 上的齿轮与减速机输出齿轮 207 相应的啮合或脱离,调整主传动轴的转速;通过第一离合器 202 和第二离合器 204 的协同作用,可使得主传动轴 201 上的第一输出齿轮 203 上的齿轮相应的与电机输出齿轮 206 啮合,同时第二输出齿轮 205 与减速机输出齿轮 207 脱离,此时,主传动轴 201 由电机 210 提供动力运转;或者,调整使得主传动轴 201 上的第一输出齿轮 203 与电机输出齿轮 206 脱离,同时使第二输出齿轮 205 上的齿轮与减速机输出齿轮 207 啮合,此时主传动轴 201 由减速机 211 提供动力运转,且转速得以下降,一来由其带动的夹具的转速下降,便于铣刀进行铣齿加工,二来铣刀在较低的转速下便于铣齿加工。 As shown in FIG. 5, a first clutch 202 is provided at a position close to the first output gear 203 for adjusting the first output gear 203. The upper gear meshes with or disengages from the motor output gear 206 to adjust the rotational speed of the main drive shaft 201 or disengage it from the motor output gear 206 to achieve the motor 210. The output speed is adjusted, and a second clutch 204 is provided at a position close to the second output gear 205 for adjusting the gear on the second output gear 205 and the reducer output gear 207 The speed of the main drive shaft is adjusted by corresponding engagement or disengagement; the first output gear 203 on the main drive shaft 201 can be made by the cooperation of the first clutch 202 and the second clutch 204. The upper gear is correspondingly engaged with the motor output gear 206, while the second output gear 205 is disengaged from the reducer output gear 207. At this time, the main drive shaft 201 is driven by the motor 210. Providing a power operation; or adjusting to disengage the first output gear 203 on the main drive shaft 201 from the motor output gear 206 while making the gear on the second output gear 205 and the output gear of the reducer 207 is engaged, at this time, the main drive shaft 201 is driven by the speed reducer 211 Power running, and the speed can be reduced, the speed of the clamp driven by it is reduced, which is convenient for milling and milling. Secondly, the milling cutter is convenient for milling at lower speed.
对于主轴 201 带动车刀运转的方式,可选用常规的传动方式,例如齿轮传动、皮带传动、链轮传动等,现有的技术能够容易的解决;主轴 201 带动铣刀的传动方式,可选用以下方案:如图 5 中所示的,在机架 100 上设有换向器(图中未标示),换向器上设有 铣齿传动轴600,在铣齿传动轴600上设有能够与主轴201上的第一输出齿轮相啮合的齿轮,万向节一端固定在换向器上,另一端固定在传动机构上,作为动力传输枢纽,完成电机210的动力向铣刀的传输,带动铣刀进行转动。 For the spindle 201 The driving mode of the turning tool can be selected by conventional transmission methods, such as gear transmission, belt transmission, sprocket transmission, etc. The existing technology can be easily solved; the spindle 201 drives the transmission mode of the milling cutter, and the following scheme can be selected: Figure As shown in FIG. 5, a commutator (not shown) is provided on the frame 100, and the commutator is provided with The milling gear drive shaft 600 is provided with a gear on the milling gear transmission shaft 600 that can mesh with the first output gear on the main shaft 201. One end of the universal joint is fixed on the commutator, and the other end is fixed on the transmission mechanism. The power transmission hub completes the transmission of the power of the motor 210 to the milling cutter, and drives the milling cutter to rotate.
在机架 100 上还设有控制系统,用于控制电机 210 、减速机 211 以及第一离合器 202 、第二离合器 204 ,使得电机 210 和减速机 211 能够在人工控制下运转或停止,并使得第一离合器 202 在控制系统的操控下控制第一输出齿轮 203 与电机输出齿轮 206 啮合或脱离,使第二离合器 204 在控制系统的操控下控制第二输出齿轮 205 相应的与减速机输出齿轮啮合或脱离,即通过控制系统即可实现对电机 210 的降速。 A control system is also provided on the frame 100 for controlling the motor 210, the speed reducer 211, and the first clutch 202. The second clutch 204 enables the motor 210 and the speed reducer 211 to be operated or stopped under manual control, and causes the first clutch 202 to control the first output gear 203 under the control of the control system. Engaging or disengaging the motor output gear 206 to cause the second clutch 204 to control the second output gear 205 under the control of the control system Correspondingly, the speed reduction of the motor 210 can be achieved by the control system being engaged or disengaged from the output gear of the reducer.
在本发明中,第一输出齿轮 203 和第二输出齿轮 205 可以是一个单独的齿轮,但也可以设置成具有多个大小不同的齿轮的齿轮组,采用具有多个大小不同齿轮的齿轮组的设置能够使得电机 210 输出转速的调节更为精细、准确,获得更宽的适用范围。 In the present invention, the first output gear 203 and the second output gear 205 It may be a single gear, but it may also be provided as a gear set having a plurality of gears of different sizes, and the arrangement of the gear set having a plurality of gears of different sizes enables the motor 210 The adjustment of the output speed is more precise and accurate, and a wider range of application is obtained.
本发明 一体式齿/蜗轮加工装置在使用过程中,首先将毛坯件放置到机架100上的夹具处,调整定位轴将毛坯件固定,之后调整控制系统设定加工参数后,开启启动开关开始对毛坯件进行车削加工,等设定程序加工过程结束,取下经过车削加工的毛坯件,测量车削加工后的毛坯件的尺寸是否合格,若不合格,将其重新加工或放入废料箱,同时开启减速传动机构,降低电机210的输出转速,使其在低转速下带动铣刀对车削后的毛坯件进行铣齿加工,待铣齿过程结束,取出零件进行尺寸测量,尺寸不合格的进行二次加工或丢弃至废料箱,之后将合格的零件送入下一道程序。 this invention In the process of using the integrated tooth/worm gear processing device, the blank is first placed on the fixture on the frame 100, and the positioning shaft is adjusted to fix the blank. After adjusting the control system to set the processing parameters, the start switch is turned on to start the blank. Turning the part, and the end of the setting process, remove the roughed piece, and measure the size of the blank after turning. If it is not qualified, re-process it or put it into the waste bin and open it at the same time. The reduction transmission mechanism reduces the output speed of the motor 210, so that the milling cutter can be used to carry out milling processing on the blank after turning at a low rotation speed. After the milling process is finished, the parts are taken out for dimension measurement, and the size is unqualified for the second time. Processed or discarded to the waste bin, after which the qualified parts are sent to the next procedure.
本发明中,齿轮的一体式加工方法,如图 6 所示,使用一体式齿 / 蜗轮加工装置,包括以下步骤: In the present invention, the integrated machining method of the gear, as shown in Fig. 6, uses an integrated gear/worm gear processing apparatus, which includes the following steps:
S1 、将齿坯安装到 一体式齿/蜗轮加工装置的夹具上,调整控制系统设置切削参数,进行车削加工; S1, the tooth blank is mounted on the fixture of the integrated tooth/worm gear processing device, the control system is adjusted to set the cutting parameters, and the turning process is performed;
S2 、车削加工结束后,取下车削后的毛坯件进行尺寸测量,若车削后的尺寸复合要求,则进行下一步工序,若不合格,重新进行车削加工直到切削尺寸达到要求或者将其放入废料箱中; S2 After the turning process is completed, the turned blanks are taken for dimensional measurement. If the size requirements after turning are combined, the next step is carried out. If it is not qualified, the turning is repeated until the cutting size meets the requirements or it is put into the scrap. In the box
S3 、通过控制系统调整变速机构 200 ,使其第一离合器 202 使得第一输出齿轮 203 与电机输出齿轮 206 脱离,同时调整第二离合器 204 使得第二输出齿轮 205 与减速机输出齿轮 207 啮合,使得电机 210 通过减速机 211 输出动力,带动铣刀 300 运转,对车削后的齿坯进行铣齿加工; S3, adjusting the shifting mechanism 200 by the control system such that the first clutch 202 makes the first output gear 203 Disengaged from the motor output gear 206 while adjusting the second clutch 204 such that the second output gear 205 meshes with the reducer output gear 207 such that the motor 210 passes through the reducer 211 Output power, drive the milling cutter 300 to run, and machine the gear blank after turning;
S4 、铣齿过程结束后,取下产品,进行尺寸测量,若尺寸合格则完成加工过程;若尺寸不合格则重新进行铣齿加工直到符合尺寸要求或者放入废料箱。 S4 After the milling process is finished, remove the product and measure the size. If the size is qualified, complete the machining process; if the size is unqualified, re-mill the tooth until the size is met or put into the waste bin.
需要特别声明的是,本发明的技术点还可应用到其它车床上,例如:半自动化卧式车床、立式车床、加工中心等等,由于现有的车床种类过多,在此不再一一列举,在应用时只需根据各个车床的结构,将本发明中的铣刀、传动机构以及变速机构与相应的车床进行常规变换连接即可,这些需进行变换连接的技术点属于本领域技术人员能够根据常规技术水平即可实现的,故本发明不再对各种车床做相应实施例的介绍,但根据本发明的技术点在其它车床上的应用明显属于本发明的实施方式,属于本发明的保护范围。 It should be specially stated that the technical point of the present invention can also be applied to other lathes, such as semi-automatic horizontal lathes, vertical lathes, machining centers, etc., due to the excessive number of existing lathes, no longer one here. As an example, in the application, the milling cutter, the transmission mechanism and the shifting mechanism of the present invention can be conventionally connected and connected with the corresponding lathe according to the structure of each lathe. These technical points that need to be transformed and connected belong to the technical field. The personnel can be realized according to the conventional technical level. Therefore, the present invention does not describe the various embodiments of the lathe, but the application of the technology according to the present invention on other lathes obviously belongs to the embodiment of the present invention, and belongs to the present invention. The scope of protection of the invention.
上面结合附图对本发明的具体实施方式作了详细说明,但是本发明并不限于上述实施方式,在本领域技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。 The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above-described embodiments, and various modifications may be made without departing from the spirit of the invention. Kind of change.

Claims (10)

  1. 一体式齿/蜗轮加工装置,包括机架(100),在所述的机架(100)上设有动力装置、车刀(700)、夹具(800)和控制系统,其特征在于:在所述的机架(100)上还设有铣刀(300)以及向所述铣刀(300)传输动力的传动机构(310)。 An integrated tooth/worm gear processing apparatus comprising a frame (100) on which a power unit, a turning tool (700), a clamp (800) and a control system are provided, characterized in that The frame (100) is further provided with a milling cutter (300) and a transmission mechanism (310) for transmitting power to the milling cutter (300).
  2. 根据权利要求1所述的一体式齿/蜗轮加工装置,其特征在于:在所述的机架(100)上设有多把所述的车刀(700)。The integrated tooth/worm gear processing apparatus according to claim 1, wherein a plurality of said turning tools (700) are provided on said frame (100).
  3. 根据权利要求2所述的一体式齿/蜗轮加工装置,其特征在于:所述的多把车刀(700)在所述的夹具(800)周围分布,所述的铣刀(300)设置在所述机架(100)上靠近所述夹具(800)的位置,所述的车刀(700)以及所述的铣刀(300)在所述控制系统的控制下伸、缩,实现切削、回位动作;在所述的机架(100)上还设有定位轴(900),所述的定位轴(900)与所述的夹具(800)以相对的方位设置。The integrated tooth/worm gear processing apparatus according to claim 2, wherein said plurality of turning tools (700) are distributed around said jig (800), and said milling cutter (300) is disposed at The frame (100) is located close to the clamp (800), and the turning tool (700) and the milling cutter (300) are extended and contracted under the control of the control system to realize cutting, A returning action; a positioning shaft (900) is further disposed on the frame (100), and the positioning shaft (900) is disposed in an opposite orientation from the clamp (800).
  4. 根据权利要求1或2或3所述的一体式齿/蜗轮加工装置,其特征在于:在所述的机架(100)上还设有向所述传动机构传递动力的变速机构(200),所述的变速机构包括减速机(211),主传动轴(201),以及设置在所述主传动轴(201)上的第一输出齿轮(203)和第二输出齿轮(205),在靠近所述第一输出齿轮(203)的位置设有第一离合器(202),在靠近所述第二输出齿轮(205)的位置设有第二离合器(205);所述的减速机(211)由所述的电机(210)带动运转,在所述的电机(210)的主轴上装有电机输出齿轮(206),在所述的减速机(207)的输出轴上装有减速机输出齿轮(207),所述的第一输出齿轮(203)能够在所述的第一离合器(202)的控制下与所述的电机输出齿轮(206)啮合/脱离,所述的第二输出齿轮(205)能够在所述第二离合器(205)的控制下与所述的减速机输出齿轮(207)啮合/脱离。The integrated tooth/worm gear processing apparatus according to claim 1 or 2 or 3, wherein a shifting mechanism (200) for transmitting power to the transmission mechanism is further provided on the frame (100). The shifting mechanism includes a speed reducer (211), a main drive shaft (201), and a first output gear (203) and a second output gear (205) disposed on the main drive shaft (201), in proximity a first clutch (202) is disposed at a position of the first output gear (203), and a second clutch (205) is disposed at a position close to the second output gear (205); the reducer (211) Driven by the motor (210), a motor output gear (206) is mounted on the main shaft of the motor (210), and a reducer output gear (207) is mounted on the output shaft of the reducer (207). The first output gear (203) can be engaged/disengaged from the motor output gear (206) under the control of the first clutch (202), the second output gear (205) Capable of being controlled by the second clutch (205) The output gear of said reduction gear (207) engaged / disengaged.
  5. 根据权利要求4所述的一体式齿/蜗轮加工装置,其特征在于:所述的传动机构(310)包括多个相互啮合的齿轮,将所述动力装置的动力传输至所述的铣刀。The integrated tooth/worm gear processing apparatus according to claim 4, wherein said transmission mechanism (310) includes a plurality of intermeshing gears for transmitting power of said power unit to said milling cutter.
  6. 根据权利要求5所述的一体式齿/蜗轮加工装置,其特征在于:在所述的变速机构与所述的传动机构(310)之间还设有万向节(400)。The integrated tooth/worm gear processing apparatus according to claim 5, wherein a universal joint (400) is further disposed between said shifting mechanism and said transmission mechanism (310).
  7. 根据权利要求4所述的一体式齿/蜗轮加工装置,其特征在于:所述的传动机构(310)为链条链轮。The integrated tooth/worm gear processing apparatus according to claim 4, wherein said transmission mechanism (310) is a chain sprocket.
  8. 根据权利要求1所述的一体式齿/蜗轮加工装置,其特征在于:所述的铣刀(300)设置在铣刀座上,所述的车刀(700)设置在车刀架上。The integrated tooth/worm gear processing apparatus according to claim 1, wherein said milling cutter (300) is disposed on a milling cutter holder, and said turning tool (700) is disposed on the turning tool holder.
  9. 齿/蜗轮的一体式加工方法,其特征在于:使用一体式齿/蜗轮加工装置,包括以下步骤:An integrated machining method for a tooth/worm gear, characterized in that an integrated tooth/worm gear processing device is used, comprising the following steps:
    S1 、设置切削参数,将齿坯安装到一体式齿/蜗轮加工装置的夹具(800)处,进行切削加工,得尺寸合格的毛坯件;S1 Setting the cutting parameters, mounting the blank to the fixture (800) of the integrated tooth/worm gear processing device, and performing cutting processing to obtain a blank of acceptable size;
    S2 、控制系统调整铣刀转速,使得铣刀在动力装置的带动下开始运转,对尺寸合格的毛坯件进行铣齿加工;S2 The control system adjusts the rotation speed of the milling cutter so that the milling cutter starts to run under the driving of the power device, and the rough-sized blank parts are subjected to milling processing;
    S3 、铣齿过程结束,得尺寸合格的产品。S3, the milling process is over, and the product is qualified.
  10. 根据权利要求9所述的齿/蜗轮的一体式加工方法,其特征在于:在所述的步骤S1中,当切削过程结束后,测量切削所得毛坯件若尺寸合格则进行下一道工序,若尺寸不合格则调整切削参数重新进行切削或者放入废料箱。The integrated machining method for a tooth/worm wheel according to claim 9, wherein in the step S1, after the cutting process is finished, if the size of the obtained blank is measured, the next step is performed, if the size is If it fails, adjust the cutting parameters to re-cut or put it into the waste bin.
PCT/CN2014/089658 2014-10-16 2014-10-28 Integrated processing device for wheel/worm gears and integrated processing method for wheel/worm gears WO2016058219A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN2014105485899 2014-10-16
CN201410548589.9A CN104308540B (en) 2014-10-16 2014-10-16 Integral type tooth/spiral case making device and the integral type processing method of tooth/worm gear

Publications (1)

Publication Number Publication Date
WO2016058219A1 true WO2016058219A1 (en) 2016-04-21

Family

ID=52363923

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2014/089658 WO2016058219A1 (en) 2014-10-16 2014-10-28 Integrated processing device for wheel/worm gears and integrated processing method for wheel/worm gears

Country Status (2)

Country Link
CN (1) CN104308540B (en)
WO (1) WO2016058219A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116275234A (en) * 2023-05-16 2023-06-23 沈阳马卡智工科技有限公司 Heavy cutting swing milling head and five-axis processing machine tool

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105537954B (en) * 2016-01-28 2019-03-08 苏州金童机械制造股份有限公司 Cutting equipment
CN114871787B (en) * 2022-05-05 2023-04-25 浙江博星工贸有限公司 Gear hobbing device for camshaft production and camshaft production line

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003311502A (en) * 2002-04-25 2003-11-05 Mori Seiki Co Ltd Machine tool
JP2011025361A (en) * 2009-07-24 2011-02-10 Nakamura Tome Precision Ind Co Ltd Combined machine with whirling machining function
CN102152119A (en) * 2011-01-29 2011-08-17 长沙金岭机床有限责任公司 Milling device with Y shaft for numerically controlled turning and milling compound machine
CN202877870U (en) * 2012-09-29 2013-04-17 代志高 Integrated machine tool with lathing, milling and drilling functions
JP2013139066A (en) * 2012-01-04 2013-07-18 Ihi Corp Method and apparatus for manufacturing impeller

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2220920Y (en) * 1995-04-28 1996-02-28 安徽省黄山机床厂 Multifunctional miniature toolroom machine
JP2001198702A (en) * 2000-01-12 2001-07-24 Dainichi Kinzoku Kogyo Kk Composite working machine
CN1299876C (en) * 2002-09-20 2007-02-14 李瑞茂 Multi-function machine-tool
CN2924171Y (en) * 2006-05-31 2007-07-18 华南理工大学 Dual-clutch type automatic transmission for preventing two-gear from being locked
CN101204737A (en) * 2006-12-18 2008-06-25 天水星火机床有限责任公司 Main axis transmission system of lower speed big torque lathe
CN101526123B (en) * 2009-03-31 2012-01-25 湖南中德汽车自动变速器股份有限公司 Car complex transmission double-clutch transmission

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003311502A (en) * 2002-04-25 2003-11-05 Mori Seiki Co Ltd Machine tool
JP2011025361A (en) * 2009-07-24 2011-02-10 Nakamura Tome Precision Ind Co Ltd Combined machine with whirling machining function
CN102152119A (en) * 2011-01-29 2011-08-17 长沙金岭机床有限责任公司 Milling device with Y shaft for numerically controlled turning and milling compound machine
JP2013139066A (en) * 2012-01-04 2013-07-18 Ihi Corp Method and apparatus for manufacturing impeller
CN202877870U (en) * 2012-09-29 2013-04-17 代志高 Integrated machine tool with lathing, milling and drilling functions

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116275234A (en) * 2023-05-16 2023-06-23 沈阳马卡智工科技有限公司 Heavy cutting swing milling head and five-axis processing machine tool
CN116275234B (en) * 2023-05-16 2023-07-28 沈阳马卡智工科技有限公司 Heavy cutting swing milling head and five-axis processing machine tool

Also Published As

Publication number Publication date
CN104308540A (en) 2015-01-28
CN104308540B (en) 2016-08-24

Similar Documents

Publication Publication Date Title
CN110280817B (en) Milling machine for machining
WO2016058219A1 (en) Integrated processing device for wheel/worm gears and integrated processing method for wheel/worm gears
JP2012192481A (en) Spindle driving device
CN114226874B (en) Gear hobbing machine
CN102078971B (en) Roller notching machine
CN211516192U (en) Novel high-speed milling machine
CN202292333U (en) Bead grinding machine
CN114042976A (en) Be used for heavy thread milling machine of three guide rails of metallurgical industry roll processing high efficiency
CN219944853U (en) Tool clamp for automatic tapping machine
CN113385747A (en) Clamping device of numerical control gear hobbing machine and using method thereof
CN201586753U (en) Roller groove cutting machine
CN217572043U (en) Steel plate end face milling pinch roll device
CN213632196U (en) Adjustable mounting bracket of sensor
CN217412834U (en) A high accuracy laser pipe cutting machine for hardware processing
CN204413584U (en) Integral type tooth/spiral case making device
CN215845779U (en) Aluminum structure with adjusting and positioning structure
CN213135335U (en) Automatic change bilateral tapping machine
CN115502255A (en) Comprehensive pipe bender suitable for complex structure and pipe bending process thereof
CN214350076U (en) Be used for tubular product mouth screw thread processing equipment
CN220547654U (en) Milling machine for spline shaft
CN219093827U (en) Equidistant aluminium alloy cutting device of cutting
CN220409095U (en) Grooving machine with grooving position capable of being automatically positioned
CN220427540U (en) Milling machine processing auxiliary support clamp
CN218800670U (en) Automatic centering flat tongs for precision parts machining
CN215998419U (en) Trinity combination slip table apparatus for producing of car headrest skeleton nozzle stub

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 14904117

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 14904117

Country of ref document: EP

Kind code of ref document: A1