CN210214035U - Laser welding product detection device - Google Patents
Laser welding product detection device Download PDFInfo
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- CN210214035U CN210214035U CN201920927838.3U CN201920927838U CN210214035U CN 210214035 U CN210214035 U CN 210214035U CN 201920927838 U CN201920927838 U CN 201920927838U CN 210214035 U CN210214035 U CN 210214035U
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Abstract
The utility model discloses a laser welding product detection device, its characterized in that: the automatic feeding device comprises a machine body, a controller arranged on the machine body, a material grabbing mechanism, a detection mechanism and two groups of feeding mechanisms, wherein the material grabbing mechanism, the detection mechanism and the feeding mechanisms are connected with the controller; the material grabbing mechanism comprises a support and a material grabbing cylinder arranged on the support in a sliding mode, and a material grabbing claw is arranged on an output shaft at the bottom of the material grabbing cylinder; the detection mechanism comprises a vertical plate and an industrial camera arranged on the vertical plate; the feeding mechanisms are arranged on the machine body from back to front and comprise servo motors, ball screws, transverse sliding rails and material supporting plates. The utility model provides the high detection efficiency and the detection quality of welding product have reduced operating personnel's intensity of labour.
Description
Technical Field
The utility model relates to a valve especially relates to a laser welding product detection device.
Background
In order to respond to the policies of energy conservation, emission reduction and environmental protection and low carbon, many automobiles are provided with turbochargers. Wherein the bypass valve and the actuator are essential parts in the turbocharger. After welding of the welding parts of the metal bypass valve and the metal actuator is completed, manual visual observation is generally performed, and in the mode, the efficiency is low, the labor intensity of operators is high, and the detection effect of visual observation is poor. Meanwhile, special detection personnel need to be trained for detection, and the method is greatly limited.
Disclosure of Invention
The utility model aims at providing a laser welding product detection device through using this structure, has improved product welded detection efficiency and detection quality, has reduced operating personnel's intensity of labour.
In order to achieve the above purpose, the utility model adopts the technical scheme that: a laser welding product detection device comprises a machine body, a controller, a material grabbing mechanism, a detection mechanism and two groups of feeding mechanisms, wherein the controller, the material grabbing mechanism, the detection mechanism and the feeding mechanisms are arranged on the machine body and are connected with the controller;
the material grabbing mechanism comprises a support and a material grabbing cylinder arranged on the support in a sliding mode, a material grabbing claw is arranged on an output shaft at the bottom of the material grabbing cylinder, a longitudinal slide rail is arranged on the support, the material grabbing cylinder is arranged on the longitudinal slide rail in a sliding mode through a slide block, the material grabbing claw is arranged on the left side of the support, the support is provided with a driving mechanism, the driving mechanism is connected with the slide block, and the material grabbing cylinder and the material grabbing claw are movably arranged between the feeding mechanism and the detection mechanism;
the detection mechanism comprises a vertical plate and an industrial camera arranged on the vertical plate, the industrial camera is connected with the vertical plate through a connecting mechanism, a product placing groove is formed in the machine body, the industrial camera is arranged right above the product placing groove, and the material grabbing claw is movably arranged right above the product placing groove;
two sets of feed mechanism by the back to preceding set up in on the organism, feed mechanism includes servo motor, ball screw, horizontal slide rail and holds in the palm the charging tray, be equipped with a plurality of blow-off groove on the top surface of holding in the palm the charging tray, horizontal slide rail with ball screw parallel arrangement, horizontal slide rail perpendicular to vertical slide rail sets up, servo motor with ball screw's right side links to each other, hold in the palm the bottom of charging tray through the layer board with horizontal slide rail and ball screw link to each other, hold in the palm the charging tray place in on the layer board, servo motor drives ball screw rotates, ball screw's rotation drives layer board and support the charging tray and remove about on the horizontal slide rail, just layer board and support the charging tray removal set up in vertical slide rail's below.
In the technical scheme, a vertical cylinder and a vertical sliding rail are arranged on the left side face of the sliding block, a mounting plate is arranged on the vertical sliding rail in a sliding mode, the material grabbing cylinder is mounted on the side wall of the mounting plate, and an output shaft of the vertical cylinder is connected with the top of the mounting plate.
In the technical scheme, the connecting mechanism comprises a connecting plate, an upper transverse plate, a lower transverse plate and a vertical rod, the connecting plate is arranged on the right side surface of the vertical plate, the upper transverse plate and the lower transverse plate are respectively vertically arranged at the top and the bottom of the right side surface of the connecting plate, and the top and the bottom of the vertical rod are connected with the right sides of the upper transverse plate and the lower transverse plate; the industrial camera is connected with the top of the upright rod through an upper fixing plate.
Among the above-mentioned technical scheme, still be equipped with a square frame, square frame through the bottom plate with the bottom of pole setting links to each other, the middle part of square frame is equipped with a cavity, the cavity set up in under the industry camera, just the cavity set up in directly over the product standing groove.
In the technical scheme, the left sides of the upper fixing plate and the lower fixing plate are both provided with a notch, and the vertical rod is clamped in the notch; and the front end surfaces of the upper fixing plate and the lower fixing plate are respectively provided with a bolt, the end part of the bolt penetrates into the gap, and the end part of the bolt is propped against the outer edge surface of the vertical rod.
In the technical scheme, the bottom surface of the square frame is provided with the plurality of LED lamp beads.
In the above technical scheme, a support plate is further arranged on the machine body between the detection mechanism and the feeding mechanism.
Because of the application of the technical scheme, compared with the prior art, the utility model has the following advantages:
1. the utility model discloses in through putting into the multiunit product in holding in the palm the charging tray, utilize servo motor to drive the product in holding in the palm the charging tray and remove and grab the material claw on a straight line, utilize to grab the material claw and snatch the product removal in holding in the palm the charging tray and place the product standing groove in, shoot through the industrial camera again, in data feedback to the controller that will shoot, utilize the controller to carry out the analysis and compare, be present automated inspection, efficient, of high quality, operating personnel intensity of labour is lower moreover.
Drawings
Fig. 1 is a schematic structural diagram of a first embodiment of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a schematic perspective view of FIG. 1;
fig. 4 is a schematic view of an installation structure of an industrial camera according to an embodiment of the present invention.
Wherein: 1. a body; 2. a support; 3. a material grabbing cylinder; 4. a material grabbing claw; 5. a longitudinal slide rail; 6. a slider; 7. a drive mechanism; 8. a vertical plate; 9. an industrial camera; 10. a product placement groove; 11. a servo motor; 12. a ball screw; 13. a transverse slide rail; 14. a material supporting disc; 15. a discharging groove; 16. a support plate; 17. a support plate; 18. producing a product; 19. a vertical cylinder; 20. a vertical slide rail; 21. mounting a plate; 22. a connecting plate; 23. an upper transverse plate; 24. a lower transverse plate; 25. erecting a rod; 26. an upper fixing plate; 27. a square frame; 28. a lower fixing plate; 29. a cavity; 30. a notch; 31. a bolt; 32. LED lamp pearl.
Detailed Description
The invention will be further described with reference to the following drawings and examples:
the first embodiment is as follows: referring to fig. 1 to 4, a laser welding product detection device comprises a machine body 1, a controller arranged on the machine body 1, a material grabbing mechanism, a detection mechanism and two groups of feeding mechanisms, wherein the material grabbing mechanism, the detection mechanism and the feeding mechanisms are connected with the controller, the detection mechanism is arranged on the front side of the feeding mechanism, and the material grabbing mechanism is arranged above the lateral sides of the feeding mechanism and the detection mechanism;
grab material mechanism include support 2 and slide set up in grab on the support 2 material cylinder 3, grab and be equipped with on the output shaft of material cylinder 3 bottom and grab material claw 4, be equipped with vertical slide rail 5 on the support 2, grab material cylinder 3 through slider 6 slide set up in on the vertical slide rail, just grab the material claw set up in the left side of support, the above-mentioned actuating mechanism that is equipped with of support, actuating mechanism 7 with the slider links to each other, grab material cylinder and grab the material claw removal set up in between feed mechanism and the detection mechanism. The driving mechanism is a belt and a driving motor, the side portion of the belt is connected with the sliding block, the driving motor drives the belt to rotate, and the rotation of the belt drives the sliding block to move.
The detection mechanism comprises a vertical plate 8 and an industrial camera 9 arranged on the vertical plate 8, the industrial camera is connected with the vertical plate through a connecting mechanism, a product placing groove 10 is formed in the machine body 1, the industrial camera is arranged right above the product placing groove, and the material grabbing claw is movably arranged right above the product placing groove;
two sets of feed mechanism by the back to preceding set up in on the organism 1, feed mechanism includes servo motor 11, ball screw 12, horizontal slide rail 13 and holds in the palm the charging tray 14, be equipped with a plurality of blow-off groove 15 on the top surface of holding in the palm the charging tray, horizontal slide rail with ball screw parallel arrangement, horizontal slide rail perpendicular to vertical slide rail sets up, servo motor with ball screw's right side links to each other, hold in the palm the bottom of charging tray through layer board 16 with horizontal slide rail and ball screw link to each other, hold in the charging tray place on the layer board, servo motor drives ball screw rotates, ball screw's rotation drives layer board and holding in the charging tray is controlled about on the horizontal slide rail, just layer board and holding in the charging tray remove set up in the below of vertical slide rail. Wherein, the outside of lead screw can set up the casing and protect.
Referring to fig. 1-3, a support plate 17 is further arranged on the machine body between the detection mechanism and the feeding mechanism. The supporting plate can be movably arranged on a sliding rail through the air cylinder, so that the relative position between the supporting plate and the support can be adjusted.
In this embodiment, when using, the operating personnel puts product 18 in the blowing inslot of holding in the palm the charging tray earlier, then operating personnel puts the holding in the palm the charging tray on the layer board, then servo motor drives this group of holding in the palm the charging tray and moves to the support below, wait to detect the product and grab the material claw setting on a straight line, then actuating mechanism drives and grabs the material cylinder and grab the material claw and move to the product directly over, after snatching the product, move to product standing groove department, put the product in the product standing groove, then grab the material claw and remove, the industrial camera shoots the detection to the product, after shooing, feed back data to the controller, judge by the controller. After the detection is finished, if the product is unqualified, the material grabbing claw grabs the product away, and the unqualified product is placed on the supporting plate to wait for the subsequent cleaning of an operator. And then the material grabbing claw continuously grabs the products in the material supporting disc for detection. When the product in the material supporting plate on the line is detected, the servo motor continues to drive the material supporting plate to move, the undetected product is moved to the position on the line of the material grabbing claws, and the grabbing of the material grabbing claws is waited. When products in one group of material supporting discs are detected, products in the other group of material supporting discs are ready for detection, after the products in the group of material supporting discs are detected, the material grabbing claws grab the products in the other group of material supporting discs, the detected material supporting discs are taken away, and the new products are replaced to detect, so that the cycle is repeated.
Wherein, it can be two sets ofly to grab the material cylinder and grab the material claw, and two sets of material cylinders of grabbing are all installed on the slider, and like this when taking away the product that will detect, can snatch a set of product that waits to detect earlier above one set of material claw of grabbing, then another set of material claw grabs the product after the product is taken away from the product standing groove, will wait to detect the product and put the product standing groove after earlier, put the product that has detected in the holding tray, snatch another set of product that waits to detect simultaneously, so circulation, efficiency is higher.
Referring to fig. 1 to 3, a vertical cylinder 19 and a vertical slide rail 20 are arranged on the left side surface of the slide block 6, a mounting plate 21 is arranged on the vertical slide rail in a sliding manner, the material grabbing cylinder is mounted on the side wall of the mounting plate, and an output shaft of the vertical cylinder is connected with the top of the mounting plate. The vertical cylinder drives the material grabbing cylinder and the material grabbing claw to move up and down for grabbing and placing materials.
Referring to fig. 1 to 4, the connecting mechanism comprises a connecting plate 22, an upper transverse plate 23, a lower transverse plate 24 and a vertical rod 25, the connecting plate is mounted on the right side surface of the vertical plate, the upper transverse plate and the lower transverse plate are respectively vertically mounted on the top and the bottom of the right side surface of the connecting plate, and the top and the bottom of the vertical rod are connected with the right sides of the upper transverse plate and the lower transverse plate; the industrial camera is connected to the top of the upright via an upper fixing plate 26.
Still be equipped with a square frame 27, square frame through bottom plate 28 with the bottom of pole setting links to each other, the middle part of square frame is equipped with a cavity 29, the cavity set up in under the industry camera, just the cavity set up in directly over the product standing groove.
Through the setting of square frame, be the product standing groove under the cavity of square frame, the product just is put under the cavity like this, and the place that the industry camera was shot just is the product like this, can shoot the position that detects to the product like this and carry on spacingly, guarantee detection quality, prevent that the part on next door from influencing the detection quality of shooing.
Referring to fig. 1 to 4, a notch 30 is formed on each of the left sides of the upper fixing plate and the lower fixing plate, and the vertical rod is clamped in the notch; and the front end surfaces of the upper fixing plate and the lower fixing plate are respectively provided with a bolt 31, the end part of the bolt penetrates into the gap, and the end part of the bolt is propped against the outer edge surface of the vertical rod.
Through the setting of breach and bolt, can adjust the position of upper and lower fixed plate like this, just adjust the position of industry camera and square frame and relative position between them promptly, be applicable to not unidimensional, different welding position's the detection of shooing, guarantee detection efficiency and detection quality.
And a plurality of LED lamp beads 32 are arranged on the bottom surface of the square frame. Therefore, the brightness of the surface of the product can be ensured, and the photographing detection quality is ensured.
Claims (7)
1. The utility model provides a laser welding product detection device which characterized in that: the automatic feeding device comprises a machine body, a controller arranged on the machine body, a material grabbing mechanism, a detection mechanism and two groups of feeding mechanisms, wherein the material grabbing mechanism, the detection mechanism and the feeding mechanisms are connected with the controller;
the material grabbing mechanism comprises a support and a material grabbing cylinder arranged on the support in a sliding mode, a material grabbing claw is arranged on an output shaft at the bottom of the material grabbing cylinder, a longitudinal slide rail is arranged on the support, the material grabbing cylinder is arranged on the longitudinal slide rail in a sliding mode through a slide block, the material grabbing claw is arranged on the left side of the support, a driving mechanism is arranged on the support and connected with the slide block, and the material grabbing cylinder and the material grabbing claw are movably arranged between the feeding mechanism and the detection mechanism;
the detection mechanism comprises a vertical plate and an industrial camera arranged on the vertical plate, the industrial camera is connected with the vertical plate through a connecting mechanism, a product placing groove is formed in the machine body, the industrial camera is arranged right above the product placing groove, and the material grabbing claw is movably arranged right above the product placing groove;
two sets of feed mechanism by the back to preceding set up in on the organism, feed mechanism includes servo motor, ball screw, horizontal slide rail and holds in the palm the charging tray, be equipped with a plurality of blow-off groove on the top surface of holding in the palm the charging tray, horizontal slide rail with ball screw parallel arrangement, horizontal slide rail perpendicular to vertical slide rail sets up, servo motor with ball screw's right side links to each other, hold in the palm the bottom of charging tray through the layer board with horizontal slide rail and ball screw link to each other, hold in the palm the charging tray place in on the layer board, servo motor drives ball screw rotates, ball screw's rotation drives layer board and support the charging tray and remove about on the horizontal slide rail, just layer board and support the charging tray removal set up in vertical slide rail's below.
2. The laser welding product detection apparatus according to claim 1, characterized in that: be equipped with a vertical cylinder and vertical slide rail on the left surface of slider, the slip is equipped with the mounting panel on the vertical slide rail, grab the material cylinder install in on the lateral wall of mounting panel, the output shaft of vertical cylinder with the top of mounting panel links to each other.
3. The laser welding product detection apparatus according to claim 1, characterized in that: the connecting mechanism comprises a connecting plate, an upper transverse plate, a lower transverse plate and a vertical rod, the connecting plate is arranged on the right side surface of the vertical plate, the upper transverse plate and the lower transverse plate are respectively and vertically arranged at the top and the bottom of the right side surface of the connecting plate, and the top and the bottom of the vertical rod are connected with the right sides of the upper transverse plate and the lower transverse plate; the industrial camera is connected with the top of the upright rod through an upper fixing plate.
4. The laser welding product detection apparatus according to claim 3, characterized in that: still be equipped with a square frame, square frame through the bottom plate with the bottom of pole setting links to each other, the middle part of square frame is equipped with a cavity, the cavity set up in under the industry camera, just the cavity set up in directly over the product standing groove.
5. The laser welding product detection apparatus according to claim 4, characterized in that: the left sides of the upper fixing plate and the lower fixing plate are both provided with a notch, and the vertical rod is clamped in the notch; and the front end surfaces of the upper fixing plate and the lower fixing plate are respectively provided with a bolt, the end part of the bolt penetrates into the gap, and the end part of the bolt is propped against the outer edge surface of the vertical rod.
6. The laser welding product detection apparatus according to claim 4, characterized in that: and a plurality of LED lamp beads are arranged on the bottom surface of the square frame.
7. The laser welding product detection apparatus according to claim 1, characterized in that: and a support plate is further arranged on the machine body between the detection mechanism and the feeding mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920927838.3U CN210214035U (en) | 2019-06-19 | 2019-06-19 | Laser welding product detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920927838.3U CN210214035U (en) | 2019-06-19 | 2019-06-19 | Laser welding product detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210214035U true CN210214035U (en) | 2020-03-31 |
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ID=69932839
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920927838.3U Active CN210214035U (en) | 2019-06-19 | 2019-06-19 | Laser welding product detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210214035U (en) |
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2019
- 2019-06-19 CN CN201920927838.3U patent/CN210214035U/en active Active
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