CN210175834U - Full-automatic tea frying assembly line - Google Patents
Full-automatic tea frying assembly line Download PDFInfo
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- CN210175834U CN210175834U CN201921019785.1U CN201921019785U CN210175834U CN 210175834 U CN210175834 U CN 210175834U CN 201921019785 U CN201921019785 U CN 201921019785U CN 210175834 U CN210175834 U CN 210175834U
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Abstract
The utility model relates to a tea processing technology field specifically discloses a full-automatic stir-fry tea assembly line, including the lifting machine, throw the skip, a plurality of stir-fry tea machine, two platform defeated machines and the control unit, the lifting machine is used for carrying the tealeaves material to the top and feeds the skip, throws the skip and passes through the guide rail setting and can remove in the top of many stir-fry tea machine and can along the direction of assembly line for throw the material to each stir-fry tea machine, the tealeaves of accomplishing is fried by the stir-fry tea machine is unified to be carried to assembly line one side by the defeated machine of platform and is collected. The utility model discloses really realize the system of frying in succession of full automatization, alleviateed tea grower's intensity of labour by a wide margin, saved labour cost, promoted tea grower's economic benefits by a wide margin, solved tealeaves and fried system season labour nervous problem.
Description
Technical Field
The utility model relates to a tea processing technology field, concretely relates to full-automatic stir-fry tea assembly line.
Background
Tea leaves are picked and then are required to be fried by tea farmers through a tea frying machine, in the prior art, most of the tea leaves are independently fed, fried, collected and other tea frying procedures by adopting a single tea frying machine, and each person can only operate 2-3 tea frying machines at most on average, so that the working efficiency is low and the labor cost is wasted; although some tea growers will fry tea to form a production line type process, the feeding modes are not uniform enough, the working process of each tea frying machine needs to be judged manually, the tea frying machines are fed in a manual mode, automatic continuous frying is difficult to realize, a large amount of manpower is wasted, the manufacturing cost of tea is increased, the tea frying efficiency is low, and the comprehensive automation of a tea frying production line cannot be realized.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a full-automatic stir-fry tea assembly line has really realized the system of stir-fry in succession of full automatization.
In order to achieve the above purpose, the utility model adopts the technical scheme that: a full-automatic tea frying assembly line comprises a lifter, a feeding vehicle, a plurality of tea frying machines, two flat conveyors and a control unit;
the tea material conveying device comprises a lifting machine, a lifting machine discharging box and a conveying belt I, wherein the lifting machine comprises a lifting machine feeding box arranged at the bottom, a lifting machine discharging box arranged at the top and the conveying belt I, the conveying belt I is obliquely arranged to be driven to move from the lifting machine feeding box to the lifting machine discharging box, so that tea material loaded on the conveying belt I is conveyed into the lifting machine discharging box, a conveying belt II is horizontally arranged in the lifting machine discharging box, an opening is formed in the conveying terminal of the conveying belt II at the bottom of the lifting machine discharging box, and the tea material loaded on the conveying belt II passes through the opening when falling downwards in the conveying process;
the feeding vehicle comprises a guide rail and a vehicle body, the guide rail is horizontally arranged below the discharge box of the elevator, and the vehicle body is arranged to be driven to move along the guide rail; the upper part of the vehicle body is provided with an opening for receiving tea materials conveyed by a discharge box of the elevator, a third conveying belt is horizontally arranged in the vehicle body, openings are respectively arranged at the bottom of the vehicle body and positioned at two sides of the third conveying belt for the tea materials borne by the third conveying belt to pass through when falling downwards in the conveying process;
the tea frying machine is divided into two rows and is respectively placed on two sides below the guide rail in parallel, the tea frying machine comprises a storage box, a frying pan and a tea frying machine discharge port, the upper part of the storage box is provided with an opening for receiving tea materials conveyed by the feeding vehicle, a fourth conveying belt is horizontally arranged in the storage box, the bottom of the storage box is provided with an opening at a conveying terminal of the fourth conveying belt, and the tea materials borne by the fourth conveying belt drop into the frying pan in the conveying process;
the horizontal conveying machines are respectively arranged below the discharge ports of the tea frying machines of the two rows of tea frying machines; the horizontal conveyor comprises a fifth conveyor belt, and is used for conveying tea materials fried by each tea frying machine;
the control unit comprises a computer main control board and pressure sensors arranged on the second conveying belt, the pressure sensors are electrically connected with the computer main control board, and the computer main control board is electrically connected with the driving devices of the conveying belts respectively.
In the structure, tea materials to be fried are conveyed to the discharge port of the elevator at the top from the feed port of the elevator at the bottom by the elevator, the tea materials are conveyed and put into the feeding vehicle by the second conveying belt inside the discharge port of the elevator, the feeding vehicle can move to the position above the tea frying machine needing to be fed, the tea materials are put into the storage box on the upper part of the tea frying machine through the third conveying belt, then the tea materials are put into the frying pan for frying by the fourth conveying belt in the storage box, finally, the tea leaves which are finished by frying are put into the flat conveyor through the discharge port of the tea frying machine, and the tea materials are conveyed to one side by the flat conveyor in a unified mode to be collected.
The further arrangement is that the first conveying belt of the hoister is divided into a horizontal section in a feeding box of the hoister, an ascending section and a horizontal section in a discharging box of the hoister.
The tea leaf lifting machine is further characterized in that a supporting plate is horizontally arranged on one surface of a conveying belt of the lifting machine, and the supporting plate is prismatic so as to prevent tea leaf materials from sliding down in the lifting and conveying process.
The tea leaf lifting device is further arranged in that a first leaf blocking grid is rotatably arranged at the junction of a horizontal section and an ascending section in a feeding box of the first conveying belt of the lifting machine, so that tea leaf materials on each supporting plate are relatively even, and the tea leaf materials are prevented from sliding off due to excessive tea leaf materials.
The device is further characterized in that a toothed belt and a trolley conductor rail are arranged between the guide rails in parallel with the guide rails, pulleys, a stepping motor and a current collector carbon brush are respectively arranged at the bottom of the vehicle body, and the vehicle body slides on the guide rails through the pulleys; the output end of the stepping motor is connected with a gear, and the gear is meshed with a toothed belt; the trolley conductor rail is E-shaped, and the positive electrode and the negative electrode of the current collector carbon brush respectively extend into the two openings of the E-shaped trolley conductor rail to be in interference fit with the trolley conductor rail and used for supplying power to the stepping motor and the conveying belt.
The tea leaf feeding device is characterized in that baffle plates are arranged on two sides of the third conveying belt respectively, so that tea leaves loaded on the third conveying belt in the moving process of the feeding vehicle are prevented from sliding off from two sides of the third conveying belt.
The further arrangement is that tensioning wheels are arranged on two sides of the gear respectively, so that the meshing relation between the gear and the toothed belt is guaranteed, and the toothed belt is prevented from loosening.
The tea leaf storage box is characterized in that a second leaf blocking grid is arranged above a conveying terminal of a conveying belt IV of the storage box, so that tea leaves put into the frying pan by the conveying belt IV are uniform, and tea leaves are prevented from agglomerating.
The tea frying machine is further arranged in such a way that the number of each row of the tea frying machine is 5-10, a frying pan of the tea frying machine is of a long groove-shaped structure with a circular arc-shaped bottom surface, a frying plate and a frying hand are rotatably arranged in the frying pan, and the frying plate and the frying hand do circular motion along the bottom of the frying pan.
The control unit further comprises a touch screen and a plurality of signal acquisition devices, wherein the touch screen and the signal acquisition devices are respectively and electrically connected with the computer main control panel.
Compared with the prior art, the utility model, its beneficial effect lies in: the utility model can be used together with a full-automatic flat tea frying machine or a full-automatic tea carding machine of any type, thus realizing full-automatic continuous frying, one worker can operate 2-3 full-automatic tea frying flow lines, and one full-automatic tea frying flow line can be used together with 10-20 tea frying machines or tea carding machines, greatly reducing the labor intensity of tea growers, saving the labor cost, greatly improving the economic benefit of the tea growers, and solving the problem of labor shortage in tea frying season; and because the number of operators is greatly reduced, the secondary pollution in the tea processing process is reduced, and the tea quality is obviously improved.
Drawings
Fig. 1 is a schematic view of the front overall structure of the present invention.
Fig. 2 is a schematic side view of the present invention.
Fig. 3 is a schematic structural view of the feeding vehicle of the present invention.
Fig. 4 is a schematic view of the cross-section structure of the feeding vehicle of the present invention.
Fig. 5 is a schematic structural view of the middle gear and the toothed belt of the present invention.
In the figure: 1, 101, 102, 103, 104, 105, 106 and 107 pressure sensors; 2, a feeding vehicle, a 201 guide rail, a 202 vehicle body, a 203 toothed belt, a 204 sliding contact line conductive rail, a 205 pulley, a 206 stepping motor, a 207 collector carbon brush, a 208 conveying belt III, a 209 material baffle, a 210 gear and a 211 tension wheel; 3, a tea frying machine, a 301 material storage box, a 302 frying pan, a 303 tea frying machine discharge port, a 304 conveying belt IV, a 305 leaf blocking grid II, a 306 frying plate and a 307 frying hand; 4, a flat conveyer 401 conveys a belt five; 5 control unit, 501 touch screen.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further specifically described below by way of embodiments and with reference to the accompanying drawings.
Example (b): a full-automatic tea frying production line is shown in figure 1-2 and comprises a lifter 1, a feeding vehicle 2, twenty tea frying machines 3, two flat conveyors 4 and a control unit 5; twenty tea frying machines 3 are arranged back to back in two rows, and each row is ten; the feeding trolley 2 is arranged in the middle of the upper parts of the two rows of tea frying machines 3 through the guide rail 201, and the feeding trolley 2 can move along the arrangement direction of the tea frying machines 3 through the guide rail 201 and is used for feeding the tea frying machines 3; the lifting machine 1 is arranged on one side of the tea frying machine assembly line and used for conveying tea materials to the position above the feeding vehicle 2 from the ground, and when the feeding vehicle 2 moves to the position of the lifting machine 1, the tea materials are thrown into the feeding vehicle 2.
The elevator 1 comprises an elevator feeding box 101 arranged at the bottom, an elevator discharging box 102 arranged at the top and a first conveying belt 103, wherein the first conveying belt 103 is divided into a horizontal section in the elevator feeding box, a rising section and a horizontal section in the elevator discharging box; a second conveying belt 104 is horizontally arranged in the elevator discharging box 102, and an opening is formed in the bottom of the elevator discharging box 102 at the output terminal of the second conveying belt 104. Placing tea materials on a horizontal section in a feeding box of a conveyor belt I103 lifting machine, lifting and conveying the tea materials to a conveyor belt II 104 in a discharging box 102 of the lifting machine by the conveyor belt I103, and when the tea materials need to be thrown into a feeding vehicle, starting the operation of the conveyor belt II 103 to enable the tea materials to fall into the feeding vehicle 2 below from an opening at the bottom of the discharging box 102 of the lifting machine; the surface of the first conveying belt 103 is provided with a prismatic supporting plate 105, so that tea leaf materials are prevented from sliding off in the upward conveying process; the junction of the horizontal section and the ascending section in the elevator feeding box of the first conveying belt 103 is provided with a rotatable first leaf blocking grid 106, and because more tea materials are placed in the elevator feeding box 101 in advance, the first leaf blocking grid 106 has the effect of enabling the tea materials on each supporting plate 105 to be more even, and the tea materials are prevented from sliding off due to the fact that the tea materials are conveyed on each supporting plate 105 in an excessive amount.
As shown in fig. 3-5, a toothed belt 203 and a trolley conductor rail 204 are arranged between the guide rails 201 in parallel with the guide rails 201, and the bottom of the feeding vehicle body 202 is respectively provided with a pulley 205, a stepping motor 206 and a collector carbon brush 207; the vehicle body 202 slides on the guide rail 201 through the pulley 205; the output end of the stepping motor 206 is connected with a gear 210 meshed with the toothed belt 203, when the stepping motor 206 drives the gear 210 to rotate on the toothed belt 203, the vehicle body 202 is driven to move on the guide rail 201, and in order to avoid the gear 210 and the toothed belt 203 from loosening, tension pulleys 211 are respectively arranged on two sides of the gear 210; the trolley conductor rail 204 is E-shaped, and the positive electrode and the negative electrode of the current collector carbon brush 207 respectively extend into the two openings of the trolley conductor rail and are in interference fit with the trolley conductor rail, so as to supply power to the feeding trolley 2. The upper part of the vehicle body 202 is provided with an opening for receiving tea materials conveyed by the discharge box 102 of the hoister; a third conveying belt 208 is horizontally arranged in the vehicle body 202, openings are respectively arranged at the bottom of the vehicle body 202 on two sides of the third conveying belt 208, and when the conveying belts are positively conveyed or reversely rotated, tea leaf materials loaded on the third conveying belt 208 can fall into the tea frying machines 3 on two sides below the third conveying belt through the openings on the two sides; in order to prevent tea materials carried by the feeding trolley 2 from falling off during the moving process on the guide rail 201, the two sides of the third conveying belt 208 are respectively and rotatably provided with a baffle plate 209, and when the third conveying belt 208 conveys tea to one side, the corresponding baffle plate 209 is lifted to allow the tea to pass through.
The tea frying machine 3 comprises a storage box 301, a frying pan 302 and a tea frying machine discharge port 303, wherein the storage box 301 is positioned above the frying pan 302, and the tea frying machine discharge port 303 is positioned on the side surface of the frying pan 302; the upper part of the storage box 301 is provided with an opening for receiving the tea materials conveyed by the feeding vehicle 2, a fourth conveying belt 304 is horizontally arranged in the storage box 301, the bottom of the storage box 301 is provided with an opening at the conveying terminal of the fourth conveying belt 304, and the fourth conveying belt 304 can convey the tea materials carried by the fourth conveying belt to the opening and drop into the frying pan 302 for frying; a rotatable second baffle grid 305 is further arranged above the output terminal of the fourth conveying belt 304, so that tea leaves put into the frying pan 302 are uniform, and agglomeration is avoided; the frying pan 302 is a long groove-shaped structure with a circular arc-shaped bottom surface, a frying plate 306 and a frying hand 307 are rotatably arranged in the frying pan 302, and the frying plate 306 and the frying hand 307 do circular motion along the bottom of the frying pan and are used for frying tea materials.
The flat conveyor 4 comprises a fifth conveying belt 401 which is arranged below the discharge port 303 of the tea frying machine, and each row shares one flat conveyor 4 for uniformly conveying the tea leaves fried by each tea frying machine 3 to one side for collection.
The control unit 5 comprises a computer main control board, a touch screen 501, a plurality of signal acquisition devices and pressure sensors 107 arranged on the second conveying belt 104, wherein the computer main control board is electrically connected with the touch screen 501, the pressure sensors 107, the signal acquisition devices, driving devices of the conveying belts, the stepping motor 206 of the feeding vehicle 2 and other moving parts respectively. The computer main control board receives input signals of the touch screen 501, the pressure sensor 107, the signal acquisition device and other components, and directly or indirectly outputs and controls the driving device of each conveying belt, the stepping motor 206 of the feeding vehicle 2 and other moving components; the computer main control board can control the working sequence and the working time of each conveyer belt and the moving direction and the moving distance of the feeding vehicle 2 according to the main program, so that the feeding processes of the tea frying machines 3 are matched orderly and compactly, and the purpose of full-automatic feeding is realized.
In this embodiment, the computer main control board passes through signal pickup assembly data collection, and the automatic on-off state of judging corollary equipment, whether lack the material to according to the data that gather, through photoelectric signal transceiver, the automatic material control of throwing that realizes throwing skip 2 accurately. After the system is powered on, the main control computer board, the touch screen 501 and the feeding vehicle 2 automatically complete initialization work, then an operator places tea materials on the first conveying belt 103 in the feeding box 101 of the elevator, the first conveying belt 103 conveys the tea materials to the second conveying belt 104, and when the pressure sensor 107 on the second conveying belt 104 senses that the weight of the tea materials borne on the surface of the second conveying belt reaches a set value, the elevator 1 stops conveying; when waiting for the feeding vehicle 2 to move to the lower part of the elevator discharging box 102 along the guide rail 201 under the driving of the stepping motor 206, the second conveying belt 104 starts to work, and the tea material loaded on the surface of the second conveying belt is thrown onto the third conveying belt 208 in the feeding vehicle 2 to finish the throwing of the material of the feeding vehicle 2, and then the elevator 1 operates again for feeding; the feeding vehicle 2 which finishes feeding moves to the upper part of one of the tea frying machines 3 along the guide rail 201 under the driving of the stepping motor 206, the third conveying belt 208 starts to convey in the corresponding direction, meanwhile, the material baffle plate 209 at the corresponding side is opened, the storage box 301 on the tea frying machine 3 is fed, and then the fourth conveying belt 304 in the storage box 301 puts tea materials carried on the surface of the storage box into the frying pan 302 for frying; tea leaves fried by each tea frying machine 3 are uniformly conveyed to one side of the production line through the discharge hole 303 of the tea frying machine and then are collected and processed through the flat conveyor 4.
Finally, it should be noted that the above embodiments are merely representative examples of the present invention. Obviously, the present invention is not limited to the above-described embodiments, and many modifications are possible. All changes and modifications that may be made by the technical spirit of the present invention to the above embodiments by simple modification are considered to fall within the scope of the present invention.
Claims (10)
1. A full-automatic tea frying assembly line is characterized by comprising:
the tea material conveying device comprises a lifting machine, a conveying belt I and a conveying belt II, wherein the lifting machine comprises a lifting machine feeding box arranged at the bottom, a lifting machine discharging box arranged at the top and the conveying belt I, the conveying belt I is obliquely arranged to be driven to move from the lifting machine feeding box to the lifting machine discharging box, so that tea material borne on the conveying belt I is conveyed into the lifting machine discharging box, the conveying belt II is horizontally arranged in the lifting machine discharging box, an opening is formed in the conveying terminal of the conveying belt II at the bottom of the lifting machine discharging box, and the tea material borne on the conveying belt II passes through the opening when falling downwards in the conveying process;
a feeding vehicle, the feeding vehicle comprises a guide rail and a vehicle body, the guide rail is horizontally arranged below the discharge box of the elevator, and the vehicle body is arranged to be driven to move along the guide rail; the upper part of the vehicle body is provided with an opening for receiving tea materials conveyed by a discharge box of the elevator, a third conveying belt is horizontally arranged in the vehicle body, openings are respectively arranged at the bottom of the vehicle body and positioned at two sides of the third conveying belt for the tea materials borne by the third conveying belt to pass through when falling downwards in the conveying process;
the tea frying machine comprises a storage box, a frying pan and a tea frying machine discharge port, wherein the upper part of the storage box is provided with an opening for receiving tea materials conveyed by a feeding vehicle, a fourth conveying belt is horizontally arranged in the storage box, the bottom of the storage box is provided with an opening at a conveying terminal of the fourth conveying belt, and the tea materials borne by the fourth conveying belt drop into the frying pan in the conveying process;
the two horizontal conveyors are respectively arranged below the discharge ports of the tea frying machines of the two rows of tea frying machines; the horizontal conveyor comprises a fifth conveyor belt, and is used for conveying tea materials fried by each tea frying machine; and
and the control unit comprises a computer main control board and pressure sensors arranged on the second conveying belt, the pressure sensors are electrically connected with the computer main control board, and the computer main control board is electrically connected with the driving devices of the conveying belts respectively.
2. The automatic tea frying assembly line of claim 1, wherein the first conveyor belt of the elevator is divided into a horizontal section in the elevator feed box, an ascending section and a horizontal section in the elevator discharge box.
3. The automatic tea frying line as claimed in claim 2, wherein a supporting plate is horizontally arranged on one surface of the conveyor belt of the elevator, and the supporting plate is prism-shaped.
4. The full-automatic tea frying assembly line of claim 3, wherein a first blocking grid is arranged on the elevator at the junction of the horizontal section and the ascending section in the feeding box of the first conveyor belt elevator.
5. The full-automatic tea frying assembly line according to claim 1, wherein a toothed belt and a sliding contact line conductor rail are arranged between the guide rails in parallel with the guide rails, pulleys, a stepping motor and a current collector carbon brush are respectively arranged at the bottom of the car body, and the car body slides on the guide rails through the pulleys; the output end of the stepping motor is connected with a gear, and the gear is meshed with a toothed belt; the trolley conductor rail is E-shaped, and the positive electrode and the negative electrode of the current collector carbon brush respectively extend into the two openings of the E-shaped trolley conductor rail to be in interference fit with the trolley conductor rail and used for supplying power to the stepping motor and the conveying belt.
6. The full-automatic tea frying assembly line according to claim 5, wherein material blocking plates are respectively arranged on the three sides of the conveying belt.
7. The automatic tea frying assembly line as claimed in claim 5, wherein tension wheels are respectively disposed on two sides of the gear.
8. The full-automatic tea frying assembly line as claimed in claim 1, wherein a second blocking grid is arranged at a conveying end of the fourth conveying belt of the storage box.
9. The full-automatic tea frying assembly line according to claim 1, wherein the number of each row of the tea frying machine is 5-10, a frying pan of the tea frying machine is of a long groove-shaped structure with a circular arc-shaped bottom surface, a frying plate and a frying hand are rotatably arranged in the frying pan, and the frying plate and the frying hand circularly move along the bottom of the frying pan.
10. The full-automatic tea frying assembly line of claim 1, wherein the control unit further comprises a touch screen and a plurality of signal acquisition devices, and the touch screen and the signal acquisition devices are respectively and electrically connected with a computer main control board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921019785.1U CN210175834U (en) | 2019-07-03 | 2019-07-03 | Full-automatic tea frying assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921019785.1U CN210175834U (en) | 2019-07-03 | 2019-07-03 | Full-automatic tea frying assembly line |
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| Publication Number | Publication Date |
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| CN210175834U true CN210175834U (en) | 2020-03-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921019785.1U Active CN210175834U (en) | 2019-07-03 | 2019-07-03 | Full-automatic tea frying assembly line |
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| CN (1) | CN210175834U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115211474A (en) * | 2022-08-06 | 2022-10-21 | 岳西县长城机械有限公司 | Tea aroma improving method |
-
2019
- 2019-07-03 CN CN201921019785.1U patent/CN210175834U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115211474A (en) * | 2022-08-06 | 2022-10-21 | 岳西县长城机械有限公司 | Tea aroma improving method |
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