CN210172479U - Automatic coil feeding mechanism - Google Patents
Automatic coil feeding mechanism Download PDFInfo
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- CN210172479U CN210172479U CN201821982688.8U CN201821982688U CN210172479U CN 210172479 U CN210172479 U CN 210172479U CN 201821982688 U CN201821982688 U CN 201821982688U CN 210172479 U CN210172479 U CN 210172479U
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Abstract
The utility model discloses an automatic coil feeding mechanism, which comprises a mechanism fixing plate, a vibration disk mechanism for loading coils, a direct vibration device mechanism connected with the vibration disk mechanism, a positioning mechanism connected with the direct vibration device mechanism and a feeding manipulator matched with the positioning mechanism; the direct vibration mechanism and the positioning mechanism are arranged on the mechanism fixing plate; the direct vibration mechanism comprises a direct vibration device and a direct vibration device guide rail arranged on the direct vibration device; the vibration disc mechanism is connected with the first end of the guide rail of the straight vibration device, and the second end of the guide rail of the straight vibration device is matched with the positioning mechanism; the second end of the guide rail of the straight vibration device is provided with a positioning through hole matched with a positioning needle of the positioning mechanism; a positioning cylinder of the positioning mechanism drives a positioning needle to ascend and penetrate through the positioning through hole, so that the coil is intercepted and lifted. The utility model adopts the above structure, realize replacing artifical material loading to coil automatic feeding, improve production efficiency, guarantee product quality and eliminate the potential safety hazard.
Description
Technical Field
The utility model relates to a loudspeaker coil feeding equipment technical field, concretely relates to automatic coil mechanism goes up.
Background
The feeding method of the horn coil mould in the prior art is manually operated: and (4) manually stacking the assembly parts by workers, then placing the assembly parts into an assembly part die, and then placing rivets for fixing and punching. The artificial feeding has the following defects: for products, the products are lack of consistency and have uneven quality; for people, the labor intensity is high, the production efficiency is not high, certain potential safety hazards exist, and in addition, the development and the matching of automation equipment are not facilitated.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to disclose an automatic coil mechanism, solved current manual work to the unable problem of guaranteeing quality, workman intensity of labour big, existence potential safety hazard of loudspeaker coil mould material loading.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an automatic coil feeding mechanism comprises a mechanism fixing plate, a vibration disk mechanism for loading a coil, a direct vibration mechanism connected with the vibration disk mechanism, a positioning mechanism connected with the direct vibration mechanism and a feeding manipulator matched with the positioning mechanism; the direct vibration mechanism and the positioning mechanism are arranged on the mechanism fixing plate; the direct vibration mechanism comprises a direct vibration device and a direct vibration device guide rail arranged on the direct vibration device; the vibration disc mechanism is connected with the first end of the guide rail of the straight vibration device, and the second end of the guide rail of the straight vibration device is matched with the positioning mechanism; the second end of the guide rail of the straight vibration device is provided with a positioning through hole matched with a positioning needle of the positioning mechanism; a positioning cylinder of the positioning mechanism drives a positioning needle to ascend and penetrate through the positioning through hole, so that the coil is intercepted and lifted.
Further, the vibration disk mechanism comprises a vibration disk and a vibration disk guide rail, the first end of the vibration disk guide rail is connected with the vibration disk, and the second end of the vibration disk guide rail is connected with the first end of the straight vibration device guide rail.
Further, the rectilinear vibration mechanism comprises a rectilinear vibration device and a rectilinear vibration device guide rail arranged on the rectilinear vibration device; and the coil is displaced to the second end of the rectilinear resonator guide rail along the rectilinear resonator guide rail under the vibration of the rectilinear resonator.
Furthermore, the positioning mechanism comprises a first horizontal cylinder structure arranged on the mechanism fixing plate, a positioning mechanism seat, a first cylinder mounting plate arranged on the positioning mechanism seat, the positioning cylinder arranged on the first cylinder mounting plate and the positioning needle connected with the positioning cylinder;
further, the first horizontal cylinder structure comprises a first linear guide rail, a first linear sliding block connected with the first linear guide rail in a sliding manner, a sliding block mounting seat connected with the first linear sliding block and a first horizontal cylinder; the slider mounting base is connected with a first cylinder mounting plate, and a first horizontal cylinder drives the slider mounting base and a first linear slider to displace along a first linear guide rail and drives the first cylinder mounting plate, the positioning cylinder, the positioning needle and the sensor to displace along the first linear guide rail.
Furthermore, the positioning mechanism further comprises a sensor used for sensing the coil, the sensor is arranged on the positioning mechanism seat and connected with the positioning cylinder, and the positioning sensor is located at a position matched with the positioning hole.
Further, the feeding manipulator comprises a second horizontal cylinder structure, a second cylinder mounting plate connected with the second horizontal cylinder structure, a vertical cylinder structure connected with the second cylinder mounting plate, a clamp cylinder connected with the vertical cylinder structure, and a clamp connected with the clamp cylinder, wherein the clamp is located above the positioning needle and matched with the positioning needle.
Further, the clamp is provided with a positioning groove and a positioning column for positioning the coil.
Furthermore, the second horizontal cylinder structure comprises a horizontal mounting plate, a guide rod sliding block seat arranged on the horizontal mounting plate, a second horizontal cylinder arranged on the guide rod sliding block seat, a second guide rod penetrating through the guide rod sliding block seat and a guide rod fixing seat arranged at the tail end of the second guide rod; the front end of the second guide rod is connected with a second cylinder mounting plate, and a movable rod of the horizontal cylinder is connected with the second cylinder mounting plate; the second guide rod extends along the horizontal direction, when the movable rod of the horizontal cylinder extends out or retracts, the second horizontal cylinder drives the second cylinder mounting plate to displace along the second guide rod, the second guide rod displaces relative to the guide rod sliding block seat, and meanwhile, the vertical cylinder structure, the clamp cylinder and the clamp displace along the second guide rod.
Further, the vertical cylinder structure comprises a second linear guide rail arranged on the second cylinder mounting plate, a second linear sliding block movably matched with the second linear guide rail, a clamp sliding block seat connected with the second linear sliding block and a vertical cylinder arranged on the second cylinder mounting plate; the second linear guide rail extends along the vertical direction, and the clamp sliding block seat is connected with the clamp air cylinder; the vertical cylinder is connected with the second linear sliding block and drives the second linear sliding block to displace along the second linear guide rail, and meanwhile, the clamp sliding block seat, the clamp cylinder and the clamp are driven to displace along the second linear guide rail.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses a vibration dish mechanism, straight vibrator mechanism, positioning mechanism and material loading manipulator complex structure realize coil automatic feeding, replace artifical material loading, improve production efficiency, guarantee product quality and eliminate the potential safety hazard. The sensor is adopted to realize the control of the coil feeding, loading and other processes, the smoothness of feeding and discharging is ensured, and then a series of loading actions are completed by the loading manipulator through the matching of the cylinder, the linear guide rail and the slide block; the consistency of the position, the angle and the stamping effect of the product part is ensured, the working efficiency is improved, the product quality is ensured, the development of an automatic production line is matched, the production quality and the production efficiency are greatly improved, and the labor load is reduced.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive effort.
Fig. 1 is a schematic perspective view of an embodiment of an automatic coil feeding mechanism of the present invention;
FIG. 2 is a perspective schematic view of the rectilinear resonator mechanism of FIG. 1;
FIG. 3 is a schematic perspective view of the positioning mechanism of FIG. 1;
FIG. 4 is a front schematic view of the loading robot of FIG. 1;
fig. 5 is a schematic left side view of fig. 4.
In the figure, the mechanism fixes the plate 1; a vibration disk mechanism 2; a vibrating disk 21; a vibration disk guide 22; a first end 221 of the vibrating disk guide; a second end 222 of the vibrating disk guide; a vibration plate fixing seat 23; a vibrator mechanism 3; a linear vibrator 31; a rectilinear vibrator rail 32; a first end 321 of the rectilinear resonator rail; a second end 322 of the rectilinear vibrator rail; a vibrator holder 33; a positioning through hole 34; a positioning mechanism 4; a first horizontal cylinder structure 41; a first linear guide 411; a first linear slide 412; a slider mount 413; a first horizontal cylinder 414; a positioning mechanism seat 42; the first cylinder mounting plate 43; a positioning cylinder 44; a positioning pin 45; a sensor 46; a feeding manipulator 5; a second horizontal cylinder structure 51; a horizontal mounting plate 511; a guide rod slider mount 512; a second horizontal cylinder 513; a movable rod 5131 of the horizontal cylinder; a second guide rod 514; a guide holder 515; a second cylinder mounting plate 52; a vertical cylinder structure 53; a second linear guide 531; a second linear slider 532; a clamp slider seat 533; a vertical cylinder 534; a second floating joint 535; a clamp cylinder 54; a jig 55; a positioning groove 551; locating post 552.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
An automatic coil feeding mechanism as shown in the embodiment of fig. 1 to 5 comprises a mechanism fixing plate 1, a vibration disk mechanism 2 for loading a coil, a linear vibrator mechanism 3 connected with the vibration disk mechanism 2, a positioning mechanism 4 connected with the linear vibrator mechanism 3, and a feeding manipulator 5 matched with the positioning mechanism 4. The direct vibration mechanism 3 and the positioning mechanism 4 are arranged on the mechanism fixing plate 1.
Vibratory pan mechanism 2 includes a vibratory pan 21, a vibratory pan guide 22, and a vibratory pan mount 23 for supporting vibratory pan 21, with a first end 221 of the vibratory pan guide connected to vibratory pan 21 and a second end 222 of the vibratory pan guide connected to linear vibrator mechanism 3. The coil is displaced along the vibration plate guide 22 into the vibrator mechanism 3 by the vibration of the vibration plate 21.
The vibrator mechanism 3 includes a vibrator 31, a vibrator rail 32 provided on the vibrator 31, and a vibrator holder 33 for supporting the vibrator 31. The second end 222 of the vibratory pan rail is coupled to the first end 321 of the rectilinear vibrator rail and the second end 322 of the rectilinear vibrator rail is coupled to the positioning mechanism 4. The straight vibration device fixing seat 33 is arranged on the mechanism fixing plate 1. The coil is displaced along the linear guide 32 to the second end 322 of the linear guide by the vibration of the linear vibrator 31.
The positioning mechanism 4 comprises a first horizontal cylinder structure 41 arranged on the mechanism fixing plate 1, a positioning mechanism seat 42, a first cylinder mounting plate 43 arranged on the positioning mechanism seat 42, a positioning cylinder 44 arranged on the first cylinder mounting plate 43, a positioning pin 45 connected with the positioning cylinder 44 and a sensor 46 used for an induction coil, wherein the sensor 46 is arranged on the positioning mechanism seat 42. The first horizontal cylinder structure 41 includes a first linear guide 411, a first linear slider 412 slidably connected to the first linear guide 411, a slider mounting seat 413 connected to the first linear slider 412, and a first horizontal cylinder 414. The first linear guide 411 extends along the horizontal X direction, and the slider mount 413 is connected to the first cylinder mounting plate 43. The first horizontal cylinder 414 drives the slider mounting block 413 and the first linear slider 412 to displace along the first linear guide 411, and drives the first cylinder mounting plate 43, the positioning cylinder 44, the positioning pin 45, and the sensor 46 to displace along the first linear guide 411 in the horizontal X direction.
The second end 322 of the straight vibrator guide rail is provided with a positioning through hole 34 matched with the positioning needle 45, the sensor 46 is connected with the positioning cylinder 44, when the sensor 46 senses a coil, the positioning cylinder 44 drives the positioning needle 45 to ascend along the vertical Z direction and penetrate through the positioning through hole 34, the function of intercepting and lifting the coil is achieved, the coil is controlled to perform timely feeding and feeding, and then the feeding manipulator 5 starts to act. The positioning cylinder 44 in this embodiment is a three-axis cylinder; the positioning pin 45 has an elastic telescopic function, and damage to the coil caused by hard touch is avoided.
The feeding manipulator 5 comprises a second horizontal cylinder structure 51, a second cylinder mounting plate 52 connected with the second horizontal cylinder structure 51, a vertical cylinder structure 53 connected with the second cylinder mounting plate 52, a clamp cylinder 54 connected with the vertical cylinder structure 53, and a clamp 55 connected with the clamp cylinder 54, wherein the clamp 55 is positioned above the positioning pins and is matched with the positioning pins. The fixture 55 is provided with a positioning groove 551 and a positioning column 552 to ensure that the coil does not move or deviate in angle during the feeding process.
The second horizontal cylinder structure 51 includes a horizontal mounting plate 511, a guide rod slider seat 512 disposed on the horizontal mounting plate 511, a second horizontal cylinder 513 disposed on the guide rod slider seat 512, a second guide rod 514 passing through the guide rod slider seat 512, and a guide rod fixing seat 515 disposed at the end of the second guide rod 514. The front end of the second guide rod 514 is connected with the second cylinder mounting plate 52. The movable rod 5131 of the horizontal cylinder is connected to the second cylinder mounting plate 52. The second guide rod 514 extends along the horizontal direction X, and when the movable rod 5131 of the horizontal cylinder extends or retracts, the second horizontal cylinder 513 drives the second cylinder mounting plate 52 to displace along the second guide rod 514, and the second guide rod 514 displaces relative to the guide rod slider seat 512, and drives the vertical cylinder structure 53, the clamp cylinder 54 and the clamp 55 to displace along the second guide rod 514 in the horizontal direction X.
The vertical cylinder structure 53 includes a second linear guide track 531 disposed on the second cylinder mounting plate 52, a second linear slider 532 movably engaged with the second linear guide track 531, a clamp slider seat 533 connected to the second linear slider 532, and a vertical cylinder 534 disposed on the second cylinder mounting plate 52. The second linear guide 531 extends in the vertical Z-direction, and the clamp slider holder 533 is connected to the clamp cylinder 54. The vertical cylinder 534 is connected to the second linear block 532 through the second floating joint 535 and drives the second linear block 532 to displace along the second linear guide 531, while driving the clamp block holder 533, the clamp cylinder 54, and the clamp 55 to displace in the vertical Z direction along the second linear guide 531.
As a further explanation of the present embodiment, the working flow thereof will now be explained: s1, the coil is displaced along the vibration plate guide 22 into the straight resonator guide 32 by driving of the vibration plate mechanism 2. S2, the coil is displaced along the linear vibrator guide 32 to the second end 322 of the linear vibrator guide by driving the linear vibrator mechanism 3. S3, the positioning mechanism 4 acts, the first horizontal cylinder structure 41 drives the positioning pin 45 to be below the positioning through hole 34, the sensor 46 senses the coil, and the positioning cylinder 44 drives the positioning pin to ascend and penetrate through the positioning through hole 34, so that the coil is positioned. And S4, the feeding manipulator 5 starts to act, firstly, the second horizontal cylinder 513 and the vertical cylinder 534 are matched to complete the advancing and retreating and the up-and-down action, and then the coil is clamped by the clamp cylinder 54 to be lifted and then is stably placed in another assembly mold to be punched.
Other structures of this embodiment are seen in the prior art.
The present invention is not limited to the above embodiment, and various modifications and variations of the present invention are also intended to be included within the scope of the claims and the equivalent technical scope of the present invention if they do not depart from the spirit and scope of the present invention.
Claims (10)
1. An automatic coil feeding mechanism is characterized in that: the automatic coil loading device comprises a mechanism fixing plate, a vibration disk mechanism for loading a coil, a direct vibration mechanism connected with the vibration disk mechanism, a positioning mechanism connected with the direct vibration mechanism and a feeding manipulator matched with the positioning mechanism; the direct vibration mechanism and the positioning mechanism are arranged on the mechanism fixing plate; the direct vibration mechanism comprises a direct vibration device and a direct vibration device guide rail arranged on the direct vibration device; the vibration disc mechanism is connected with the first end of the guide rail of the straight vibration device, and the second end of the guide rail of the straight vibration device is matched with the positioning mechanism; the second end of the guide rail of the straight vibration device is provided with a positioning through hole matched with a positioning needle of the positioning mechanism; a positioning cylinder of the positioning mechanism drives a positioning needle to ascend and penetrate through the positioning through hole, so that the coil is intercepted and lifted.
2. An automatic coil feeding mechanism as claimed in claim 1, wherein: the vibration disk mechanism comprises a vibration disk and a vibration disk guide rail, the first end of the vibration disk guide rail is connected with the vibration disk, and the second end of the vibration disk guide rail is connected with the first end of the straight vibrator guide rail.
3. An automatic coil feeding mechanism as claimed in claim 1, wherein: the rectilinear vibration mechanism comprises a rectilinear vibration device and a rectilinear vibration device guide rail arranged on the rectilinear vibration device; and the coil is displaced to the second end of the rectilinear resonator guide rail along the rectilinear resonator guide rail under the vibration of the rectilinear resonator.
4. An automatic coil feeding mechanism as claimed in claim 1, wherein: the positioning mechanism comprises a first horizontal cylinder structure, a positioning mechanism seat, a first cylinder mounting plate and a positioning needle, wherein the first horizontal cylinder structure and the positioning mechanism seat are arranged on the mechanism fixing plate, the first cylinder mounting plate is arranged on the positioning mechanism seat, and the positioning cylinder and the positioning needle are connected with the positioning cylinder.
5. An automatic coil winding mechanism as claimed in claim 4, wherein: the first horizontal cylinder structure comprises a first linear guide rail, a first linear sliding block connected with the first linear guide rail in a sliding manner, a sliding block mounting seat connected with the first linear sliding block and a first horizontal cylinder; the slider mounting base is connected with a first cylinder mounting plate, and a first horizontal cylinder drives the slider mounting base and a first linear slider to displace along a first linear guide rail and drives the first cylinder mounting plate, the positioning cylinder, the positioning needle and the sensor to displace along the first linear guide rail.
6. An automatic coil feeding mechanism as claimed in claim 5, wherein: the positioning mechanism further comprises a sensor used for sensing the coil, the sensor is arranged on the positioning mechanism seat and connected with the positioning cylinder, and the positioning sensor is located at a position matched with the positioning hole.
7. An automatic coil feeding mechanism according to any one of claims 1 to 6, characterized in that: the feeding manipulator comprises a second horizontal cylinder structure, a second cylinder mounting plate connected with the second horizontal cylinder structure, a vertical cylinder structure connected with the second cylinder mounting plate, an anchor clamps cylinder connected with the vertical cylinder structure, and an anchor clamps connected with the anchor clamps cylinder, wherein the anchor clamps are located above the positioning pins and are matched with the positioning pins.
8. The automatic coil feeding mechanism as claimed in claim 7, wherein: the fixture is provided with a positioning groove and a positioning column for positioning the coil.
9. The automatic coil feeding mechanism as claimed in claim 7, wherein: the second horizontal cylinder structure comprises a horizontal mounting plate, a guide rod sliding block seat arranged on the horizontal mounting plate, a second horizontal cylinder arranged on the guide rod sliding block seat, a second guide rod penetrating through the guide rod sliding block seat and a guide rod fixing seat arranged at the tail end of the second guide rod; the front end of the second guide rod is connected with a second cylinder mounting plate, and a movable rod of the horizontal cylinder is connected with the second cylinder mounting plate; the second guide rod extends along the horizontal direction, when the movable rod of the horizontal cylinder extends out or retracts, the second horizontal cylinder drives the second cylinder mounting plate to displace along the second guide rod, the second guide rod displaces relative to the guide rod sliding block seat, and meanwhile, the vertical cylinder structure, the clamp cylinder and the clamp displace along the second guide rod.
10. The automatic coil winding mechanism as claimed in claim 9, wherein: the vertical cylinder structure comprises a second linear guide rail arranged on the second cylinder mounting plate, a second linear sliding block movably matched with the second linear guide rail, a clamp sliding block seat connected with the second linear sliding block and a vertical cylinder arranged on the second cylinder mounting plate; the second linear guide rail extends along the vertical direction, and the clamp sliding block seat is connected with the clamp air cylinder; the vertical cylinder is connected with the second linear sliding block and drives the second linear sliding block to displace along the second linear guide rail, and meanwhile, the clamp sliding block seat, the clamp cylinder and the clamp are driven to displace along the second linear guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821982688.8U CN210172479U (en) | 2018-11-28 | 2018-11-28 | Automatic coil feeding mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821982688.8U CN210172479U (en) | 2018-11-28 | 2018-11-28 | Automatic coil feeding mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210172479U true CN210172479U (en) | 2020-03-24 |
Family
ID=69828381
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821982688.8U Active CN210172479U (en) | 2018-11-28 | 2018-11-28 | Automatic coil feeding mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210172479U (en) |
-
2018
- 2018-11-28 CN CN201821982688.8U patent/CN210172479U/en active Active
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