CN210156506U

CN210156506U - Semi-automatic polar plate hanging piece collecting device

Info

Publication number: CN210156506U
Application number: CN201920553360.2U
Authority: CN
Inventors: 韩永中; 许月刚; 仇波涛
Original assignee: Zhejiang Tianneng Power Energy Co Ltd
Current assignee: Zhejiang Tianneng Power Energy Co Ltd
Priority date: 2019-04-22
Filing date: 2019-04-22
Publication date: 2020-03-17
Anticipated expiration: 2029-04-22

Abstract

The utility model discloses a piece device is received to semi-automatic polar plate lacing film, include: the device comprises a first conveying belt, a second conveying belt, a turnover mechanism, a manipulator, an inserting rod mechanism, a curing frame and a spring balance crane. The dried connected polar plates are conveyed by the first conveying belt and then conveyed to the second conveying belt, the connected polar plates are horizontally stacked on the second conveying belt, a manipulator transfers the stacked connected polar plates to the turnover mechanism, the turnover mechanism turns the horizontally stacked connected polar plates to be vertically placed, the insertion rod mechanism inserts the hanging rod to string the stacked connected polar plates, then a worker pulls down two hooks arranged on a spring balance hanging hook to hook the hanging rod, then the spring balance hanging is pulled to move, the connected polar plates on the hanging rod connected belt are hung on the curing frame together, the connected polar plates can be manually scattered after the hanging rod is hung and hung on the curing frame, the whole polar plate hanging plate collecting process only needs to be operated by one worker, and the labor intensity of the worker in hanging plate collecting is reduced.

Description

Semi-automatic polar plate hanging piece collecting device

Technical Field

The utility model relates to a battery production facility technical field especially relates to a piece device is received to semi-automatic polar plate lacing film.

Background

In the lead-acid storage battery industry, continuous coating is one of the important links in the manufacture of the polar plate. The grid manufactured by the traditional polar plate adopts a multi-continuous-sheet cast plate and is produced by the production process flows of plate coating, acid spraying, surface drying, manual sheet collecting, curing and drying.

The utility model discloses a chinese utility model patent that the grant bulletin number is CN207818779U discloses a battery even piece grid, including the support bar of both sides and locate a plurality of monomer grids between two support bars, the monomer grid includes the frame rib and locates the inside violently of frame rib, perpendicular rib, has the connecting band between the frame rib of adjacent monomer grid, the through-hole that has the interval setting on the connecting band is equipped with utmost point ear on the monomer grid, the support bar links to each other with the utmost point ear of monomer grid, and it is inboard to penetrate the support bar with the peg when receiving the piece, mentions the polar plate.

The utility model discloses a chinese utility model patent that grant publication number is CN208679687U discloses a scribble board table dry kiln tail heat sink, including the table dry kiln with pass the conveyer belt of table dry kiln, the afterbody of table dry kiln is equipped with the cooling cavity, the conveyer belt passes the cooling cavity, one side outside of cooling cavity is equipped with the fan, the air outlet of fan and the casing import intercommunication of heat exchanger, the upper portion space intercommunication of conveyer belt in the casing export of heat exchanger and the cooling cavity, be equipped with the air outlet on the lower part lateral wall of cooling cavity.

In the prior art, after coating, the plates are manually collected, after the polar plates are stacked, round steel (a hanging rod used for hanging the connected polar plates on a curing frame) is manually inserted, the polar plates are placed on the curing frame, and then the polar plates are scattered. The production speed of one coated board production line is about 130 sheets/minute, 30-40 sheets/stack are stacked, the weight of each sheet is about 450-.

SUMMERY OF THE UTILITY MODEL

The utility model provides a semi-automatic polar plate hanging piece collecting device aiming at the defects existing in the prior art, which can reduce the labor intensity of workers when collecting the hanging piece.

A semi-automatic polar plate hanging piece collecting device comprises:

the first conveying belt is used for horizontally conveying the polar plates dried by the surface drying kiln, the polar plates are connected, and the side surfaces of the connected polar plates are provided with supporting strips connected with polar lugs;

further comprising:

the second conveying belt is used for receiving and stacking the connected polar plates from the first conveying belt;

the turnover mechanism is used for turning the horizontally stacked connected polar plates to be vertically placed;

the manipulator can move along the horizontal direction and the vertical direction and is used for transferring the connected polar plates on the second conveying belt to the turnover mechanism;

the rod inserting mechanism is arranged on one side of the turnover mechanism and inserts the hanging rod into the inner side of the supporting strip for vertically placing the connected polar plates;

the curing frame is used for hanging the connected polar plates strung by the hanging rod;

the spring balance crane can move horizontally and is used for moving the connected polar plates to the curing frame from the turnover mechanism, and two hooks used for lifting two ends of the hanging rod are arranged on a lifting hook of the spring balance crane.

Preferably, the input end of the second conveying belt is provided with a baffle facilitating the stacking of the connected polar plates.

Preferably, the second conveying belt comprises a plurality of conveying belts arranged at intervals, and the connected polar plates are conveyed across the plurality of conveying belts;

semi-automatic polar plate lacing film receipts piece device still includes:

the pushing mechanism comprises a plurality of pushing plates which can lift from the conveying belts of the second conveying belt to push the connected polar plates;

and the brushing mechanism is arranged above the pushing plate and used for brushing the connected polar plates.

More preferably, the manipulator comprises a supporting plate for supporting the connected polar plates from the second conveying belt or the top pushing plate, and the supporting plate comprises a plurality of racks which can extend into the space between the top pushing plates or the space between the conveying belts.

Preferably, tilting mechanism includes first pivot and installs the cross returning face plate on first pivot, be equipped with on the cross returning face plate and compress tightly fixed clamp plate with even piece polar plate, the clamp plate is driven by first cylinder.

Preferably, the inserted link mechanism is including the feeding mechanism who is used for providing the peg, and locates the second cylinder of feeding mechanism one side, the second cylinder is used for pushing the peg the support bar inboard that is located the even polar plate of feeding mechanism opposite side.

More preferably, the feeding mechanism comprises a feeding table, one side of the feeding table is provided with a circular arc-shaped feeding groove, and the other side of the feeding table is provided with a feeding inclined surface inclined towards one side of the feeding groove;

the feeding mechanism further comprises a driving turntable which is matched with the feeding groove and rotates the hanging rods to the outlet of the feeding groove one by one, and the periphery of the driving turntable is provided with clamping teeth which are matched with the hanging rods one by one.

The semi-automatic polar plate hanging piece collecting device of the utility model conveys the dried continuous polar plates by the first conveying belt, then conveys the continuous polar plates to the second conveying belt, horizontally stacks on the second conveying belt, each stack sets a plurality of continuous polar plates, the second conveying belt conveys the continuous polar plates downstream after the continuous polar plates are fully stacked, a stack of continuous polar plates is transferred to the turnover mechanism by the mechanical arm, then the horizontally stacked continuous polar plates are turned to be vertically placed by the turnover mechanism, when the continuous polar plates are vertically placed, the supporting bar is in a vertical state, at the moment, a hanging rod can be inserted by the inserting rod mechanism to string the stack of continuous polar plates, then two hooks arranged on the spring balance hanging hook are pulled down by a worker to respectively hook the two ends of the hanging rod, then the spring balance hanging hook is pulled to move to the curing frame, the continuous polar plates on the hanging rod connecting belt are hung on the curing frame together, after the hanging rod is hoisted and hung on the curing frame, the connected polar plates can be manually scattered, and the whole polar plate hanging piece collecting process only needs to be operated by one worker, so that the labor intensity of the worker in hanging piece collecting is reduced.

Drawings

Fig. 1 is a schematic structural view of the semi-automatic polar plate hanging piece collecting device of the present invention.

Fig. 2 is a schematic structural diagram of a manipulator and a spring balance hanging part.

Fig. 3 is a schematic structural view of the second conveyor belt and the pushing mechanism.

Fig. 4 is a schematic structural diagram of a robot blade.

Fig. 5 is a schematic structural view of the insertion rod mechanism.

Fig. 6 is a schematic structural view of the insertion rod mechanism and the turnover mechanism.

Fig. 7 is a schematic structural view of the turnover mechanism.

Fig. 8 is a schematic structural diagram of a spring balance lifting connection piece polar plate.

Fig. 9 is a schematic structural diagram of another view angle when the spring balance hangs the connected polar plate.

Detailed Description

As shown in figure 1, the semi-automatic polar plate hanging and collecting device is characterized in that a polar plate is a connected polar plate 1, the connected polar plate 1 is dried by a surface drying kiln 3 after acid spraying and cleaning in the previous process, and then the plate is required to be hung and collected on a curing frame 13 to enter the next curing process. The one-piece plate 1 generally comprises 4 or 6 single plates, the tab 101 faces outward, and a support bar 102 is connected, so that the one-piece plate 1 can be hung to the curing frame 13 in a string by using the hanging rod 14 to penetrate the inner side of the support bar 102.

As shown in fig. 1 and 2, the semi-automatic polar plate hanging piece collecting device of the present invention comprises a first conveyer belt 2, a second conveyer belt 5, a turnover mechanism 9, a manipulator 10, an insertion rod mechanism 11, a spring balance crane 12, and a curing frame 13. The first conveyer belt 2 is used for horizontally conveying the connected polar plates 1 dried by the surface drying kiln 3. The output end of the first conveyer belt 2 is provided with a second conveyer belt 5 for receiving and stacking the connected polar plates 1 from the first conveyer belt 2. A baffle 6 convenient for orderly stacking the connected polar plates 1 is arranged above the input end of the second conveying belt 5, and the connected polar plates 1 ejected from the first conveying belt 2 are orderly stacked downwards after contacting the baffle 6, so that the subsequent operations in each step are accurately executed. The baffle 6 can be fixed by some fixing mechanism (not shown in the figure), and can be fixed on the ground or on the support 4, if there are flanges on both sides of the second conveyor belt 5, the baffle 6 can also be fixed on the flanges on both sides of the second conveyor belt 5.

As shown in fig. 3, the second conveyor belt 5 includes a plurality of conveyor belts 501 arranged at intervals, and the conveyor belts 501 may be triangular conveyor belts. The web 1 is transported across a plurality of conveyor strips 501. The semi-automatic polar plate hanging piece collecting device of the application further comprises: the pushing mechanism 7 comprises a plurality of pushing plates 701 which can lift from the conveying strips 501 of the second conveying belt 5 to push up the connected polar plates 1, and the pushing plates 701 are driven by the air cylinder 702. The brushing mechanism 8 is used for brushing the connected polar plate 1, the brushing mechanism 8 is just a brushing machine for the polar plate in the prior art, and the brushes are used for polishing and finishing the two sides of the connected polar plate 1, so that detailed description is omitted. When the number of the continuous polar plates 1 stacked at the input end of the second conveyer belt 5 reaches a preset value, the second conveyer belt 5 operates to convey the stacked continuous polar plates 1 to the downstream, when the stacked continuous polar plates are conveyed to the position above the pushing mechanism 7, the pushing plate 701 is lifted to push up the continuous polar plates 1, and then the brushing mechanism 8 brushes the continuous polar plates 1.

As shown in fig. 1, 2 and 4, the robot 10 is movable in both horizontal and vertical directions for transferring the continuous plate 1 on the second conveyor belt 5 to the turnover mechanism 9. The bracket 4 is provided with a horizontal guide rail 401, and the range of the horizontal guide rail 401 is from the position of the pushing mechanism 7 to the position of the turnover mechanism 9. A sliding seat 1003 capable of horizontally sliding along the horizontal guide rail 401 is arranged on the horizontal guide rail 401, a sliding rail is arranged on the sliding seat 1003, a rod-shaped sliding arm 1004 can vertically move up and down along the sliding rail on the sliding seat 1003, and a manipulator 10 is arranged at the bottom of the sliding arm 1004. In a preferred embodiment, the robot 10 comprises a pallet 1001 for lifting the continuous polar plates 1 from the second conveyor belt 5 or the top pusher 701, and the pallet 1001 comprises a plurality of racks 1002 that can extend between the top pusher 701 or between the conveyor belts 501.

As shown in fig. 6 and 7, the turnover mechanism 9 is used for turning the horizontally stacked plate stack 1 to a vertical position, so as to facilitate the insertion of the hanging rods 14 into the supporting bars 102 of the plate stack 1 by the rod inserting mechanism 11. The turnover mechanism 9 comprises a first rotating shaft 901 and a cross-shaped turnover plate 904 arranged on the first rotating shaft 901, a pressing plate 905 for pressing and fixing the connected polar plate 1 is arranged on the cross-shaped turnover plate 904, and the pressing plate 905 is driven by a first air cylinder 906. The first rotating shaft 901 is driven by a motor 902 through a belt 903 to rotate, and the first rotating shaft 901 drives the cross-shaped turnover plate 904 to rotate through 90 degrees each time, so that the original horizontally stacked connected polar plates 1 are just turned over to be vertically placed.

As shown in fig. 2, 5 and 6, the rod inserting mechanism 11 is arranged at one side of the turnover mechanism 9 and is used for inserting the hanging rod 14 into the inner side of the supporting strip 102 for vertically placing the connected polar plates 1. The rod inserting mechanism 11 comprises a feeding mechanism for providing the hanging rod 14, and a second air cylinder 1101 arranged on one side of the feeding mechanism, wherein the second air cylinder 1101 is used for pushing the hanging rod 14 into the inner side of the supporting bar 102 of the connected polar plate 1 on the other side of the feeding mechanism. In a preferred embodiment, the feeding mechanism includes a feeding table 1102, one side of the feeding table 1102 has a feeding groove 1103 having a circular arc shape, and the other side has a feeding slope 1104 inclined to one side of the feeding groove 1103; the feeding mechanism further comprises a driving turntable 1105 which is matched with the feeding groove 1103 and rotates the hanging rods 14 to the outlet of the feeding groove 1103 one by one, and the periphery of the driving turntable 1105 is provided with clamping teeth 1106 which are matched with the hanging rods 14 one by one. The driving turntable 1105 is driven by a motor to rotate, and each time the driving turntable 1105 rotates two latch 1106 interval angles, so that each time one hanging rod 14 is released, one hanging rod 14 is used at the feeding groove 1103, and the feeding inclined plane 1104 needs to roll downwards along the inclined feeding inclined plane 1104 due to gravity, so as to supplement one hanging rod 14 at the feeding groove 1103. When a hanging rod 14 is rotated to the outlet of the feeding groove 1103, the hanging rod 14 is aligned with the place where the connected polar plates 1 which are turned to be vertically placed on the turning mechanism 9 need to be inserted, and at this time, the second cylinder 1101 drives the hanging rod 14, and the hanging rod 14 is inserted into the inner side of the supporting bar 102 to string the connected polar plates 1.

As shown in fig. 1 and 2, the rack 4 is further provided with a slide rail 402, and the slide rail 402 covers a range from the turnover mechanism 9 to the curing rack 13. The slide rail 402 is provided with a spring balance crane 12 which can horizontally slide along the slide rail 402. As shown in fig. 8 and 9, the spring balance crane 12 is matched with the sliding rail 402 to slide through a pulley 1201, two hooks 1205 for lifting two ends of the hanging rod 14 are arranged on the hook 1202 of the spring balance crane 12, the two hooks 1205 are fixed on two ends of the same cross rod 1203, and the middle part of the cross rod 1203 is provided with a hanging ring 1204 for the hook 1202 to pass through. After the connected polar plates 1 are turned over on the turning mechanism 9, the inserting rod mechanism 11 inserts a hanging rod 14 to connect the connected polar plates 1 in series, then a worker pulls down the lifting hooks 1202 of the spring balance hangers 12 to enable the two hooks 1205 to respectively hook the two ends of the hanging rods 14 to lift the connected polar plates 1, then the spring balance hangers 12 are pulled to move to the curing frame 13 along the sliding rails 402 to hang the connected polar plates 1 on the hanging rods 14 together on the curing frame 13, and after the hanging rods 14 are lifted and hung on the curing frame 13, the connected polar plates 1 can be manually scattered to enable the connected polar plates 1 to be spaced at a certain distance from each other, so that the effect of subsequent curing is better.

The semi-automatic polar plate hanging piece collecting device of the utility model is characterized in that a first conveyer belt 2 conveys dried continuous polar plates 1, then conveys the continuous polar plates 1 to a second conveyer belt 5, each stack is horizontally stacked on the second conveyer belt 5, a plurality of continuous polar plates 1 are set for each stack, the continuous polar plates 1 are conveyed downstream by the second conveyer belt 5 after the stack of continuous polar plates 1 is fully collected, after the stack of continuous polar plates 1 is jacked up by a jacking mechanism 7, the sheets are brushed by a sheet brushing mechanism 8, then the stack of continuous polar plates 1 are transferred to a turnover mechanism 9 by a manipulator 10, then the horizontally stacked continuous polar plates 1 are turned to be vertically placed by the turnover mechanism 9, when the continuous polar plates 1 are vertically placed, a support bar 102 is in a vertical state, at the moment, a hanging rod 14 can be inserted by an inserting rod mechanism 11 to string the stack of continuous polar plates 1, then a worker pulls down a lifting hook 1202 of a spring balance lifting hook 12, two hooks 1205 respectively hook two ends of the hanging rod 14 to lift the continuous, and then the spring balance crane 12 is pulled to move to the curing frame 13 along the slide rail 402, the hanging rod 14 together with the connected polar plates 1 on the hanging rod is hung on the curing frame 13, and after the hanging rod 14 is hung and hung on the curing frame 13, the connected polar plates 1 can be manually scattered, so that the connected polar plates 1 are spaced at a certain distance, and the effect of subsequent curing is better. The whole pole plate hanging piece collecting process only needs to be operated by one worker, and the labor intensity of the worker in hanging piece collecting is reduced.

Claims

1. A semi-automatic polar plate hanging piece collecting device comprises:

it is characterized by also comprising:

2. The semi-automatic plate hanging and collecting device of claim 1, wherein the input end of the second conveyer belt is provided with a baffle facilitating the orderly stacking of the connected plates.

3. The semi-automatic plate hanging and collecting device of claim 1 wherein the second conveyor comprises a plurality of spaced conveyor strips, the continuous plate being conveyed across the plurality of conveyor strips;

semi-automatic polar plate lacing film receipts piece device still includes:

4. The semi-automatic plate hanging and collecting device of claim 3, wherein the manipulator comprises a pallet for supporting the connected plates from the second conveyor belt or the top pusher, the pallet comprising a plurality of racks that can extend between the top pusher or the conveyor belts.

5. The semi-automatic plate hanging and collecting device of claim 1, wherein the turnover mechanism comprises a first rotating shaft and a cross-shaped turnover plate arranged on the first rotating shaft, a pressing plate for pressing and fixing the connected plates is arranged on the cross-shaped turnover plate, and the pressing plate is driven by a first air cylinder.

6. The semi-automatic polar plate hanging piece collecting device of claim 1, wherein the rod inserting mechanism comprises a feeding mechanism for providing the hanging rod, and a second air cylinder arranged on one side of the feeding mechanism, and the second air cylinder is used for pushing the hanging rod into the inner side of the supporting strip of the connected polar plate on the other side of the feeding mechanism.

7. The semi-automatic pole plate hanging piece collecting device of claim 6, wherein the feeding mechanism comprises a feeding table, one side of the feeding table is provided with a circular arc-shaped feeding groove, and the other side of the feeding table is provided with a feeding inclined plane inclined towards one side of the feeding groove;