CN210134470U - Dredging operation system under the wharf - Google Patents
Dredging operation system under the wharf Download PDFInfo
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Description
技术领域technical field
本实用新型属于疏浚工程技术领域或海洋工程技术领域,尤其涉及到一种码头下方疏浚作业系统。The utility model belongs to the technical field of dredging engineering or the technical field of marine engineering, in particular to a dredging operation system under a wharf.
背景技术Background technique
随着国际贸易的高速发展,码头的建设及应用受到了前所未有的关注。其中,高桩码头作为现代码头形式中一种比较重要的结构形式,在河流下游、河口和海岸等地区有着十分广泛的应用。With the rapid development of international trade, the construction and application of wharfs have received unprecedented attention. Among them, high-piled wharf, as a relatively important structural form in modern wharf forms, has a very wide range of applications in the lower reaches of rivers, estuaries and coasts.
高桩码头属透空结构,主要由上部结构和桩基两部分组成。高桩码头的桩基是阻水建筑物,在桩基施工过程中和码头建成之后,由于桩基对近岸区动力条件的影响,工程区一定范围内的海床发生冲刷和淤积。通过对大量高桩码头的监测结果表明,由于高桩码头桩基群区的阻尼作用,导致码头下方桩基内的局部流速减小,大大降低了水流的挟沙能力,造成建成后的码头下方均发生了严重的泥沙淤积,对高桩桩基产生了巨大的危害,有可能造成桩体断裂、码头承载力减弱、岸坡滑坡或塌方等现象,特别是近20年来,码头下方泥沙的淤积问题相当严重,所需清理的淤积泥沙量极大。为避免淤积后泥沙压力对码头桩基的影响,实施码头下方淤积泥沙的清理和维护变得十分的重要且迫切。The high-piled wharf is a transparent structure, which is mainly composed of the upper structure and the pile foundation. The pile foundation of a high-piled wharf is a water-blocking structure. During the construction of the pile foundation and after the completion of the wharf, due to the impact of the pile foundation on the dynamic conditions of the near-shore area, the seabed within a certain range of the project area will be scoured and deposited. The monitoring results of a large number of high-piled wharfs show that due to the damping effect of the pile foundation group of the high-piled wharf, the local flow velocity in the pile foundation under the wharf is reduced, which greatly reduces the sand-carrying capacity of the water flow. Serious sedimentation has occurred in all of them, which has caused great harm to the high pile foundation, which may cause pile fractures, weakened wharf bearing capacity, bank slopes, landslides or landslides. Especially in the past 20 years, the sediment below the wharf The siltation problem is quite serious, and the amount of siltation and sediment to be cleaned is very large. In order to avoid the influence of sediment pressure on the wharf pile foundation after siltation, it is very important and urgent to implement the cleaning and maintenance of the silt and sediment under the wharf.
虽然对于码头前沿淤积的泥沙,采用传统的疏浚平台与设备进行清淤便能产生很好的效果。然而,由于高桩式码头下方的桩基结构比较复杂,对桩基群的保护性要求相对较高,这使得码头下方的清淤工作环境较为恶劣,采用传统的疏浚平台及设备进行施工十分困难,且相关清淤疏浚设备普遍存在技术落后、能耗高、工效低、泥浆浓度低、功能单一、对水深和土质的适应性差等缺陷。同时,传统的疏浚设备需要相关人员在码头下方进行现场操作施工,存在着较大的安全隐患。因此,研究开发出一套适合于码头下方清淤的高效节能安全的新型疏浚平台及设备来应对码头下方极大的清淤市场具有十分重要的经济价值和现实意义。Although for the sediment deposited at the front of the wharf, using traditional dredging platforms and equipment for dredging can produce good results. However, due to the complex structure of the pile foundation under the high-pile type wharf, the protection requirements for the pile foundation group are relatively high, which makes the dredging work environment under the wharf relatively harsh, and it is very difficult to use traditional dredging platforms and equipment for construction. , and the related dredging and dredging equipment generally has defects such as backward technology, high energy consumption, low work efficiency, low mud concentration, single function, poor adaptability to water depth and soil quality. At the same time, the traditional dredging equipment requires relevant personnel to carry out on-site operation and construction under the wharf, which has a great potential safety hazard. Therefore, it is of great economic value and practical significance to research and develop a new set of high-efficiency, energy-saving and safe dredging platforms and equipment suitable for dredging under the wharf to cope with the huge dredging market under the wharf.
虽然,国内外研究机构均对相关疏浚平台及设备均有所研究,但研究产品无外乎小型绞吸船或带高压冲水的泵吸泥疏浚船。对于小型绞吸船或带高压冲水的泵吸泥疏浚船,船体的牵引与定位均采用定位桩或通过人工拉钢丝绳缠绕至高桩桩基上的方式,且每完成一个周期的施工,船体向前移动需要重新定位,从而导致疏浚施工效率较低,且由于码头下方的施工空间有限(通常水面至码头的有效空间高度2m左右),船行波及水位变化的频率较大,因此,船体的牵引与定位及疏浚施工的作业难度较大,操作人员的人身安全保障性较低。同时,这些疏浚设备的技术相对较为落后、工效低、能耗高、泥浆浓度低、挖掘深度浅、对土质的适应性较差,且自动化程度不高,需要相关操作人员在码头下方狭小的空间进行实时操作,这对于在空间有限、环境恶劣的码头下方进行施工的操作人员来说极易产生较大的人身安全隐患。Although domestic and foreign research institutions have researched related dredging platforms and equipment, the research products are nothing more than small cutter suction vessels or pump suction dredging vessels with high pressure flushing. For small cutter suction ships or pump suction dredging ships with high pressure flushing, the hull is pulled and positioned by positioning piles or manually pulled wire ropes wound to the high pile foundation. The forward movement needs to be repositioned, resulting in low dredging construction efficiency, and due to the limited construction space under the wharf (usually the effective space height from the water surface to the wharf is about 2m), the frequency of ship travel and water level changes is high. The operation of positioning and dredging construction is relatively difficult, and the personal safety of operators is low. At the same time, the technology of these dredging equipment is relatively backward, with low work efficiency, high energy consumption, low mud concentration, shallow excavation depth, poor adaptability to soil quality, and low degree of automation, requiring relevant operators to operate in a narrow space under the wharf Real-time operation is very likely to cause great personal safety hazards for operators who carry out construction under the wharf with limited space and harsh environment.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于,提供一种码头下方疏浚作业系统,从码头下方特殊的环境出发,采用了行车平台系统与横扫系统相结合的施工方式来保障可在码头下方有限空间内高效地完成全方位的疏浚任务,并基于此施工方式进行平台各模块的设计。采用模块化与集成化的设计模式,可以满足不同码头疏浚作业的环境要求,同时,可无限扩展的平台架构设计能够尽最大限度地减少无效作业时间,提高疏浚效率,降低施工安全隐患。该码头下方疏浚作业系统适用于码头下方淤积泥沙的清理,可以解决码头下方狭小空间的清淤过程中所存在的技术问题,并通过全自动化的设计模式在保证人身及设备系统安全的条件下高效地完成码头下方淤积泥沙的清理工作。The purpose of the present utility model is to provide a dredging operation system under the wharf, starting from the special environment under the wharf, and adopting the construction method of the combination of the driving platform system and the sweeping system to ensure that the entire dredging system can be efficiently completed in the limited space under the wharf. The dredging task of the azimuth, and the design of each module of the platform is carried out based on this construction method. The modularized and integrated design mode can meet the environmental requirements of different wharf dredging operations. At the same time, the infinitely scalable platform architecture design can minimize ineffective operation time, improve dredging efficiency, and reduce construction safety hazards. The dredging operation system under the wharf is suitable for clearing the sediment deposited under the wharf, which can solve the technical problems existing in the process of dredging the small space under the wharf, and ensure the safety of personnel and equipment through the fully automated design mode. Efficiently complete the clean-up of sediment deposited under the wharf.
为了实现上述目标,本实用新型提供了如下技术方案:In order to achieve the above goals, the utility model provides the following technical solutions:
一种码头下方疏浚作业系统,包括船体本体、尾接箱、行车平台系统、绞车起重系统、横扫系统、疏浚设备系统、船体平衡系统和船体定位系统。A dredging operation system under a wharf includes a hull body, a stern box, a traveling platform system, a winch hoisting system, a sweeping system, a dredging equipment system, a hull balance system and a hull positioning system.
船体本体采用简约化的开口式方体船型结构设计,在满足码头下方狭小空间作业及大挖深疏浚要求的同时,满足承载整个疏浚系统及设备重量的设计要求,船体的上方和下方分别设计有第一行车轨道和第二行车轨道,分别用于承载行车平台系统和船体平衡系统的运动,船头位置设置有压载水箱,通过压载水泵对压载水箱内的压载水进行抽吸;The hull body adopts a simplified open square hull structure design, which not only meets the requirements of narrow space operation under the wharf and dredging requirements of large excavation depth, but also meets the design requirements of carrying the weight of the entire dredging system and equipment. The upper and lower parts of the hull are designed with The first driving track and the second driving track are used to carry the motion of the driving platform system and the hull balance system respectively, and a ballast water tank is arranged at the bow position, and the ballast water in the ballast water tank is pumped by the ballast water pump;
尾接箱采用浮箱式结构设计,可通过在船体本体尾部安装任意数量的尾接箱用于满足不同码头疏浚的尺寸要求,尾接箱的上方和下方分别安装有第一行车轨道和第二行车轨道,可与船体本体的第一行车轨道和第二行车轨道相衔接,尾接箱的设计尺寸符合陆上和海上的运输要求,安装及拆卸较为方便省时,有助于减少无效作业时间;The stern box adopts a floating box structure design, and any number of stern boxes can be installed at the stern of the hull to meet the size requirements of dredging of different terminals. Above and below the stern box are respectively installed the first running track and the second one. The running track can be connected with the first running track and the second running track of the hull body. The design size of the tail box meets the transportation requirements on land and sea. The installation and disassembly are convenient and time-saving, which helps to reduce the ineffective operation time. ;
行车平台系统通过台车滑轮系统安装于第一行车轨道上;行车平台系统上安装有绞车起重系统和横扫系统,行车平台系统承载着整个疏浚系统及设备,并通过其运动来满足疏浚过程中所需要的前后位置变化要求;The traveling platform system is installed on the first traveling track through the trolley pulley system; the winch hoisting system and the sweeping system are installed on the traveling platform system. The required front and rear position change requirements;
疏浚设备系统采用集成化的结构设计,将泥泵和绞刀系统集成为一体,并采用前后紧密衔接的布置方式,在不相互影响的前提下减小了疏浚设备的整体尺寸,提高了疏浚效率,降低了疏浚能耗。疏浚设备系统采用悬臂式疏浚施工或悬垂式疏浚施工。The dredging equipment system adopts an integrated structural design, which integrates the mud pump and the reamer system, and adopts a close connection arrangement before and after, which reduces the overall size of the dredging equipment and improves the dredging efficiency without affecting each other. , reducing the energy consumption of dredging. The dredging equipment system adopts cantilever dredging construction or cantilever dredging construction.
绞车起重系统包括起重电机、钢丝绳索和绞车;对于悬臂式的疏浚设备系统,其直接采用法兰盘与输泥管道连接,且输泥管道上设置有固定套环,绞车通过钢丝绳索与固定套环连接,起重电机采用卡带与绞车连接,控制着疏浚过程中悬臂式的疏浚设备系统的下放和回收;对于悬垂式的疏浚设备系统,其末端直接通过钢丝绳索与绞车连接,起重电机采用卡带与绞车连接,控制着悬垂式的疏浚设备系统的下放和回收。The winch hoisting system includes a hoisting motor, a wire rope and a winch; for the cantilever dredging equipment system, the flange is directly connected to the mud pipeline, and the mud pipeline is provided with a fixed collar, and the winch is connected to the mud pipeline through the wire rope. The fixed collar is connected, and the hoisting motor is connected with the winch by the cassette, which controls the lowering and recovery of the cantilever dredging equipment system during the dredging process; for the cantilever dredging equipment system, its end is directly connected with the winch through the wire rope, and the lifting is carried out. The motor is connected with the winch by the cassette, and controls the lowering and recovery of the suspended dredging equipment system.
对于悬臂式的疏浚设备系统,横扫系统为旋转系统,其包括旋转齿轮系和齿轮系驱动电机;悬臂式的疏浚设备系统直接采用法兰盘与输泥管道连接,且输泥管道上设置有圆筒支架,旋转齿轮系通过圆筒支架与输泥管道连接,齿轮系驱动电机与旋转齿轮系连接,控制悬臂式的疏浚设备系统及其输泥管道在疏浚过程中进行左右横扫施工,增大疏浚作业平台的清淤范围,解决码头下方桩基附近清淤难的问题。For the cantilever dredging equipment system, the sweeping system is a rotating system, which includes a rotating gear train and a gear train driving motor; the cantilever dredging equipment system is directly connected to the mud conveying pipe by flange, and the mud conveying pipe is provided with circular Cylinder bracket, the rotating gear train is connected with the mud conveying pipeline through the cylindrical support, the gear train driving motor is connected with the rotating gear train, and the cantilever dredging equipment system and its mud conveying pipeline are controlled to perform left and right sweeping construction during the dredging process, so as to increase the dredging performance. The dredging range of the working platform can solve the problem of difficult dredging near the pile foundation under the wharf.
对于悬垂式的疏浚设备系统,横扫系统可以包括滑轮系统、横梁和钢支架;横梁通过钢支架与行车平台系统连接;滑轮系统内嵌于横梁中,并与悬垂式的疏浚设备系统的末端连接,控制着疏浚设备系统进行左右横扫疏浚施工。For the suspended dredging equipment system, the sweeping system can include a pulley system, a beam and a steel bracket; the beam is connected with the traveling platform system through the steel bracket; the pulley system is embedded in the beam and connected with the end of the suspended dredging equipment system, Control the dredging equipment system to carry out left and right sweep dredging construction.
船体平衡系统由配重块体、配重滑轮系统和配重驱动电机等设备组成,配重块体通过配重滑轮系统悬挂于第二行车轨道上,配重驱动电机通过控制配重滑轮系统来驱动船体平衡系统的运动,从而用于调节疏浚过程中船体的平衡性,保证疏浚作业平台的安全;The hull balance system consists of a counterweight block, a counterweight pulley system and a counterweight drive motor. The counterweight block is suspended on the second rail through the counterweight pulley system. Drive the movement of the hull balance system, so as to adjust the balance of the hull during the dredging process and ensure the safety of the dredging operation platform;
船体定位系统采用全自动化机械臂和机械式抓手结构将船体定位于码头下方的高桩上。船体定位系统可实现在船行波及水位变化情况下疏浚作业平台的安全疏浚施工,同时满足对码头高桩桩基的保护性要求。The hull positioning system uses a fully automated robotic arm and a mechanical gripper structure to position the hull on the high pile below the dock. The hull positioning system can realize the safe dredging construction of the dredging operation platform when the ship travels and the water level changes, and at the same time meets the protective requirements for the high pile foundation of the wharf.
与现有技术相比,本实用新型的创新与优点在于:Compared with the prior art, the innovation and advantages of the present utility model are:
(1)采用行车平台系统和横扫系统相结合的施工方式,减少了施工过程中平台需要时常定位所花费的无效作业时间,很大程度上提高了疏浚作业平台的施工效率。(1) The construction method that combines the driving platform system and the sweeping system is adopted, which reduces the ineffective operation time that the platform needs to be positioned frequently during the construction process, and greatly improves the construction efficiency of the dredging operation platform.
(2)采用全自动化机械臂和机械抓手的结构形式实现疏浚作业平台的自动牵引与定位,保障码头下方船行波及水位变化情况下的施工安全。(2) The automatic traction and positioning of the dredging operation platform is realized by the structural form of a fully automatic mechanical arm and a mechanical gripper, so as to ensure the construction safety under the conditions of ship travel and water level changes under the wharf.
(3)可无限扩展的平台构架与设计模式能够任意改变平台长度方向上的尺寸来满足不同码头疏浚的施工要求。(3) The infinitely expandable platform frame and design mode can arbitrarily change the size of the platform in the length direction to meet the construction requirements of different dock dredging.
(4)集成化的挖掘与输送系统,减小了疏浚系统的整体尺寸,提高了疏浚效率,降低了疏浚能耗,且采用悬垂式和悬臂式两种方式进行施工,能够满足对不同码头区域、不同泥质及不同挖掘深度的疏浚作业要求,适用性广。(4) The integrated excavation and conveying system reduces the overall size of the dredging system, improves the dredging efficiency, and reduces the energy consumption of dredging, and the two methods of cantilever and cantilever construction are used, which can meet the needs of different dock areas. , The dredging operation requirements of different mud and different excavation depths, and the applicability is wide.
(5)整个平台采用全自动化控制疏浚施工,施工作业期间码头下方无人员参与,提高了疏浚施工作业的安全性和易操作性。(5) The entire platform adopts fully automatic control of dredging construction, and there is no personnel under the wharf during the construction operation, which improves the safety and operability of the dredging construction operation.
附图说明Description of drawings
图1为本实用新型实施例提供的码头下方疏浚作业平台及系统的整体示意图。FIG. 1 is an overall schematic diagram of a dredging operation platform and a system under a wharf provided by an embodiment of the present invention.
图2为本实用新型实施例提供的行车平台绞车起重系统及旋转系统示意图。FIG. 2 is a schematic diagram of the hoisting system and the rotating system of the traveling platform winch provided by the embodiment of the present invention.
图3为本实用新型实施例提供的船体平衡系统示意图。FIG. 3 is a schematic diagram of a hull balance system provided by an embodiment of the present invention.
图4为本实用新型实施例提供的船体定位系统示意图。FIG. 4 is a schematic diagram of a hull positioning system provided by an embodiment of the present invention.
附图标记说明Description of reference numerals
船体本体1、尾接箱2、行车平台系统3、疏浚设备系统4、绞车起重系统5、旋转系统6、船体平衡系统7、船体定位系统8、第一行车轨道9、第二行车轨道10、压载水箱11、压载水泵12、台车滑轮系统13、输泥管道14、泥泵系统15、绞刀系统16、横梁17、固定套环18、滑轮系统19、钢支架20、圆筒支架21、起重电机22、钢丝绳索23、绞车24、旋转齿轮系25、齿轮系驱动电机26、配重滑轮系统27、配重驱动电机28、配重块体29、机械臂30、机械抓手31、驱动电机32。Hull body 1, stern box 2, driving platform system 3,
具体实施方式Detailed ways
为能进一步了解本实用新型的实用新型内容、特点及功效,兹列举以下实施例,并配合附图对本实用新型作如下详细说明:In order to further understand the utility model content, features and effects of the present utility model, the following examples are listed herewith, and the present utility model is described in detail as follows in conjunction with the accompanying drawings:
请参阅图1至图4,一种码头下方疏浚作业系统,包括船体本体1、尾接箱2、行车平台系统3、疏浚设备系统4、绞车起重系统5、横扫系统、船体平衡系统7、船体定位系统8。Please refer to Figure 1 to Figure 4, a dredging operation system under the wharf, including the hull body 1, the tail box 2, the driving platform system 3, the
其中:in:
船体本体1采用简约化的开口式方体船型结构设计,在满足码头下方狭小空间作业及大挖深疏浚要求的同时,满足承载整个疏浚设备重量的设计要求,船体本体1的上方安装有第一行车轨道9,用于疏浚过程中承载行车平台系统3的前后运动,船体本体1的下方安装有第二行车轨道10,用于承载船体平衡系统7的前后运动,船体本体1的船头位置设置有压载水箱11、压载水泵12,压载水箱11与压载水泵12连接,通过压载水泵12对压载水箱11内的压载水进行抽吸。The hull body 1 adopts a simplified open-type square hull structure design, which not only meets the requirements of narrow space operation under the wharf and large excavation and deep dredging, but also meets the design requirements of carrying the weight of the entire dredging equipment. The driving track 9 is used to carry the forward and backward movement of the driving platform system 3 during the dredging process. A
尾接箱2采用浮箱式结构设计,并可在码头下方疏浚作业平台上无限延长,可以采用任意数量的尾接箱2安装在船体本体1的尾部,用于满足不同码头疏浚的尺寸要求。尾接箱2的上方安装有第一行车轨道9,下方安装有第二行车轨道10,两行车轨道分别与船体本体1上的第一行车轨道9、第二行车轨道10直接相衔接,尾接箱2的设计尺寸符合陆上和水上运输的要求,且安装与拆卸较为方便省时,有助于减少无效作业时间。The stern box 2 is designed with a floating box structure and can be extended infinitely on the dredging operation platform below the wharf. Any number of stern boxes 2 can be installed at the rear of the hull body 1 to meet the size requirements of different wharf dredging. A first running track 9 is installed above the tail box 2, and a
目前现有码头的疏浚船舶通常采用小型的开口式船型设计,而本实用新型采用外延式的结构设计思路,即采用开口式船体本体,并在船体本体1尾部刚性连接任意数量的浮箱式结构尾接箱2来满足码头的疏浚尺寸要求。At present, the dredging ships of the existing wharf usually adopt a small open-type ship-type design, but the present utility model adopts an epitaxial structure design idea, that is, an open-type hull body is adopted, and any number of floating box structures are rigidly connected at the tail of the hull body 1 Tail box 2 to meet the dredging size requirements of the wharf.
行车平台系统3通过台车滑轮系统13安装于第一行车轨道9上,并通过台车滑轮系统13在第一行车轨道9上移动;行车平台系统3上安装有绞车起重系统5和横扫系统,行车平台系统3承载着整个疏浚系统及设备,并通过自身在第一行车轨道9上的移动来满足疏浚过程中所需要的前后位置变化要求。The traveling platform system 3 is installed on the first traveling track 9 through the
疏浚设备系统4采用集成化的结构设计,将泥泵系统15和绞刀系统16集成为一体,并采用绞刀系统16、泥泵系统15前后紧密衔接的布置方式,在不相互影响的前提下减小了疏浚设备的整体尺寸,提高了疏浚效率,降低了疏浚能耗。疏浚设备系统4可以采用悬臂式疏浚施工和悬垂式疏浚施工。The
在本实用新型中,疏浚设备系统4可以采用达门DOP系列产品,达门DOP疏浚设备采用了集成化的设计思路,将泥泵系统和绞刀系统集成为一体,这样可以减小疏浚设备系统的整体尺寸,同时提高了疏浚效率。In the present utility model, the
绞车起重系统5包括起重电机22、钢丝绳索23和绞车24;对于悬臂式的疏浚设备系统4,其直接采用法兰盘与输泥管道14连接,且输泥管道14上设置有固定套环18,绞车24通过钢丝绳索23与固定套环18连接,起重电机22采用卡带与绞车24连接,控制着疏浚过程中悬臂式的疏浚设备系统4的下放和回收;对于悬垂式的疏浚设备系统4,其末端直接通过钢丝绳索23与绞车24连接,起重电机22采用卡带与绞车24连接,控制着悬垂式的疏浚设备系统4的下放和回收。The
对于悬臂式的疏浚设备系统4,横扫系统为旋转系统6,包括旋转齿轮系25和齿轮系驱动电机26;悬臂式的疏浚设备系统4直接采用法兰盘与输泥管道14连接,且输泥管道14上设置有圆筒支架21,旋转齿轮系25通过圆筒支架21与输泥管道14连接,齿轮系驱动电机26与旋转齿轮系25连接,控制悬臂式的疏浚设备系统4及其输泥管道14在疏浚过程中进行左右横扫施工。For the cantilever
对于悬垂式的疏浚设备系统4,横扫系统包括滑轮系统19、横梁17和钢支架20;横梁17通过钢支架20与行车平台系统3连接;滑轮系统19内嵌于横梁17中,并与悬垂式的疏浚设备系统4的末端连接,控制着疏浚设备系统4进行左右横扫疏浚施工。For the suspended
船体平衡系统7包括配重滑轮系统27、配重驱动电机28和配重块体29,配重块体29通过配重滑轮系统27悬挂于第二行车轨道10上,通过配重驱动电机28控制配重滑轮系统27来驱动船体平衡系统7的运动,从而用于调节疏浚过程中船体的平衡性。The
船体定位系统8采用全自动化的机械臂30和机械抓手31的结构形式,驱动电机32为机械臂30和机械抓手31提供动力,船体定位系统8可实现在船行波及水位变化情况下疏浚作业平台的安全疏浚施工,同时满足对码头高桩桩基的保护性要求。The hull positioning system 8 adopts the structural form of a fully automated
目前,现有码头下方疏浚船舶的定位通常采用定位桩或通过人工缠绕钢丝绳至桩基上的方式,且定位桩通常应用于绞吸船上,在施工过程中,绞吸船每完成一个周期的挖掘任务之后,通过定位桩来牵引绞吸船前行,并完成船体的定位来实现下一个周期的挖掘任务,定位桩的工作需要相对较大的空间。然而高桩码头下方的空间有限,采用定位桩进行疏浚船舶定位时的操作难度较大,而通过人工缠绕钢丝绳至桩基上的方式需要人员在码头下方桩基之间进行操作,操作人员的人身安全保障性能较低。因此,本实用新型自主设计了多级机械臂和机械抓手的结构形式,机械臂内置复杂的缓冲系统,机械臂和机械抓手通过驱动电机自动控制,该船体定位系统可保障在船行波或水面变化情况下疏浚作业平台的安全稳定施工。At present, the positioning of the dredging ships under the existing wharf is usually by positioning piles or manually winding steel wire ropes to the pile foundation, and the positioning piles are usually used on the cutter suction ship. After the task, the cutter suction ship is towed forward by the positioning pile, and the positioning of the hull is completed to realize the excavation task of the next cycle. The work of the positioning pile requires a relatively large space. However, the space under the high-piled wharf is limited, and it is difficult to use positioning piles to position the dredging ship. The manual winding of the wire rope to the pile foundation requires personnel to operate between the pile foundations under the wharf, and the operator's personal Security performance is low. Therefore, the utility model independently designs the structure form of the multi-stage mechanical arm and the mechanical gripper. The mechanical arm has a built-in complex buffer system, and the mechanical arm and the mechanical gripper are automatically controlled by the driving motor. Safe and stable construction of dredging operation platform under changing water surface conditions.
综上,本实用新型具有以下特点:To sum up, the utility model has the following characteristics:
(1)平台模块化设计、制造、装配、运输和组装;(1) Platform modular design, manufacture, assembly, transportation and assembly;
(2)配备悬臂式疏浚施工和悬垂式疏浚施工双功能;(2) Equipped with dual functions of cantilever dredging construction and cantilever dredging construction;
(3)船体配备动态平衡补偿功能;(3) The hull is equipped with dynamic balance compensation function;
(4)可实现高桩码头下方全自动化无人疏浚作业(操作人员进行远程操作);(4) Fully automated unmanned dredging operations under the high-piled wharf can be realized (operators perform remote operation);
(5)实现挖掘切削系统的连续作业。(5) Realize the continuous operation of the excavation and cutting system.
进一步,本实用新型提供的码头下方疏浚作业系统的施工方法,包括以下步骤:Further, the construction method of the dredging operation system under the wharf provided by the present invention comprises the following steps:
步骤1,码头下方疏浚作业平台及系统的船体本体1进驻施工区域,船体定位系统8开始运行,刚性机械臂30和机械抓手31伸出并抓握于适合位置的码头高桩上;Step 1, the dredging operation platform under the wharf and the hull body 1 of the system are stationed in the construction area, the hull positioning system 8 starts to operate, and the rigid
步骤2,根据码头的宽度在船体本体1尾部安装足够数量的尾接箱2,并调试系统设备;Step 2, install a sufficient number of stern boxes 2 at the rear of the hull body 1 according to the width of the wharf, and debug the system equipment;
步骤3,根据码头的结构特点、疏浚土质及挖深要求选择疏浚施工方式,当疏浚土质为较坚硬土质或疏浚深度小于12m时,采用悬臂式疏浚施工方式进行作业,行车平台系统3上的绞车起重系统5下放疏浚设备系统4,并调整疏浚设备系统4的初始位置,在疏浚施工作业过程中,横扫系统控制着疏浚设备系统进行左右横扫施工作业,横扫系统的旋转角度为左右各10°,为保障沉桩的安全性,作业时桩基两侧各预留0.5m的安全距离;当疏浚土质为较疏松土质或疏浚深度大于12m时,采用悬垂式疏浚施工方式进行作业,行车平台系统3上的绞车起重系统5下放疏浚设备系统4,调整疏浚设备系统4的初始位置,在疏浚施工作业工程中,滑轮系统19在横梁17上左右移动,控制着疏浚设备系统4进行左右横扫疏浚施工;Step 3: Select the dredging construction method according to the structural characteristics of the wharf, the dredging soil quality and the dredging depth requirements. When the dredging soil quality is relatively hard soil or the dredging depth is less than 12m, the cantilever dredging construction method is used for operation. The winch on the driving platform system 3 The
步骤4,待疏浚设备系统4完成一个周期的横扫施工后,行车平台系统3向前运动0.1m,同时船体平衡系统7向行车平台系统3运动方向的相反方向运动0.1m,然后疏浚设备系统4继续进行清淤工作,如此反复完成施工作业。
目前,码头下方施工的疏浚船通常都采用定位桩或通过钢丝绳缠绕桩基进行定位,在施工过程中,船体以定位桩或钢丝绳缠绕点为原点进行左右横扫施工,施工效率较低,且操作人员在码头下方的人身安全及对桩基的保护性要求得不到保障。At present, the dredging vessels constructed under the wharf usually use positioning piles or wire rope winding pile foundations for positioning. During the construction process, the hull is swept left and right with the positioning pile or the wire rope winding point as the origin, which is inefficient. Personal safety under the wharf and the protection requirements for the pile foundation cannot be guaranteed.
而本实用新型设计了横扫系统,采用旋转齿轮系内接圆筒支架,并与输泥管道刚性连接,控制输泥管道和疏浚设备系统左右横扫疏浚施工。同时,设计了船体定位系统,采用全自动化机械臂和机械抓手结构对疏浚作业平台进行定位,该船体定位系统具有较为复杂的结构特性,能够应用于存在船行波及水位变化的施工环境中。而且,本实用新型整个疏浚作业系统采用行车平台系统和横扫系统相结合的施工方式,船体本体及所接尾接箱在施工过程中保持不动,行车平台系统和横扫系统发生移动,且为了匹配船体的重心变化,保持船体的稳性,还设计了船体平衡系统。On the other hand, the utility model designs a sweeping system, which adopts a rotating gear train to connect a cylindrical support, and is rigidly connected with the mud conveying pipeline, so as to control the left and right sweeping and dredging construction of the mud conveying pipeline and the dredging equipment system. At the same time, the hull positioning system is designed, and the dredging operation platform is positioned by the fully automated mechanical arm and mechanical gripper structure. The hull positioning system has relatively complex structural characteristics and can be applied to the construction environment with ship traveling waves and water level changes. Moreover, the entire dredging operation system of the present invention adopts the construction method of the combination of the driving platform system and the sweeping system, the hull body and the connected stern box remain stationary during the construction process, and the driving platform system and the sweeping system move, and in order to match the hull The center of gravity changes to maintain the stability of the hull, and the hull balance system is also designed.
需要说明的是,以上所述仅是对本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,本实用新型实施例中描述的技术特征或者技术特征的组合不应当被认为是孤立的,它们可以被相互组合从而达到更好的技术效果,对于相关领域普通技术人员已知的技术、方法和设备不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限定。因此,示例性实施例的其它示例可以具有不同的值。凡是依据本实用新型的技术实质对以上实施例所做的任何简单修改,等同变化与修饰,均属于本实用新型技术方案的范围内。It should be noted that the above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model in any form. The technical features or combinations of technical features described in the embodiments of the present utility model should not be considered as are isolated, they can be combined with each other to achieve better technical effects, and the technologies, methods and devices known to those of ordinary skill in the relevant fields will not be discussed in detail, but under appropriate circumstances, the technologies, methods and devices should be considered as part of the authorization statement. In all examples shown and discussed herein, any specific value should be construed as illustrative only and not as limiting. Accordingly, other examples of exemplary embodiments may have different values. Any simple modifications made to the above embodiments according to the technical essence of the present invention, equivalent changes and modifications, all belong to the scope of the technical solutions of the present invention.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109944287A (en) * | 2019-04-17 | 2019-06-28 | 中交疏浚技术装备国家工程研究中心有限公司 | Dredging operation system below harbour |
| CN114991072A (en) * | 2022-05-20 | 2022-09-02 | 中交第二航务工程局有限公司 | Inter-pile mud dredging and stone throwing operation platform for high-pile wharf and operation method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109944287A (en) * | 2019-04-17 | 2019-06-28 | 中交疏浚技术装备国家工程研究中心有限公司 | Dredging operation system below harbour |
| CN109944287B (en) * | 2019-04-17 | 2024-02-20 | 中交疏浚技术装备国家工程研究中心有限公司 | Dredging operation system under the wharf |
| CN114991072A (en) * | 2022-05-20 | 2022-09-02 | 中交第二航务工程局有限公司 | Inter-pile mud dredging and stone throwing operation platform for high-pile wharf and operation method |
| CN114991072B (en) * | 2022-05-20 | 2023-06-27 | 中交第二航务工程局有限公司 | Working platform and working method for dredging and stone throwing among piles of high-pile wharf |
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